镍基高温合金热机械疲劳应力的中子衍射

中子衍射法能够在不破坏样品的条件下准确地获取材料的应力状态，已用于测量某些单质单晶体的应力状态，但用于具有两相结构的镍基单晶高温合金的研究工作还很少。沉淀强化的镍基单晶高温合金主要包括两个共格合金相，一相为面心立方（fcc）结构的γ基体相，另一相为均匀镶嵌在谨体中的立方L12结构的γ＇沉淀强化相。     

镍基单晶高温合金相界面错配位错网络的演化

运用分子动力学方法,研究了镍基单晶高温合金γ/γ′相界面错配位错网络的特征.通过对界面位错的形成、位错的反应、位错网络的演化等现象的分析发现,在温度场影响下,位错网络将由弛豫初期的十四面体演化成最终的正六面体. 关键词： 镍基单晶高温合金 相界面错配位错 位错网络演化 分子动力学     

温度对镍基单晶高温合金γ/γ'相界面上错配位错运动影响的分子动力学研究

用分子动力学方法研究了温度对镍基单晶高温合金γ/γ'相界面上错配位错运动的影响.研究结果表明:无论是在低温还是在高温下,错配位错的运动都是通过扭折的形核及扭折沿位错线的迁移来实现;在低温时错配位错的相互作用有利于错配位错的运动;然而在高温时错配位错的相互作用可以阻碍错配位错的运动,从而阻碍γ和γ'相界面的相对滑动,有利于提高镍基单晶高温合金的高温力学性能. 关键词： 镍基单晶高温合金 相界面 错配位错 分子动力学模拟     

考虑相界效应的Ni基单晶合金纳米压痕模拟

利用分子动力学方法分别模拟金刚石压头压入Ni模型和Ni基单晶合金γ/γ′模型的纳米压痕过程,通过计算得到两种模型[001]晶向的弹性模量及硬度.采用中心对称参数分析不同压入深度时两种模型内部位错形核、长大过程以及Ni基单晶合金γ/γ′(001)相界面错配位错对纳米压痕过程的影响.结果显示:压入深度0.641 nm之前,两种模型的压入载荷-压入深度曲线相似,说明此时相界面处的错配位错对纳米压痕过程的影响很小;压入深度0.995 nm时,在错配位错处发生位错形核,晶体在γ相中沿着{111}面滑移,随即导致Ni基单晶合金γ/γ′模型压入载荷的下降,并在压入深度达到1.487 nm之前低于Ni模型相同压入深度时的压入载荷;压入深度从1.307 nm开始,由于相界面错配位错的阻碍作用,Ni基单晶合金γ/γ′模型压入载荷上升速度较快.     

镍基单晶高温合金γ/γ′（001）相界面上原子构型的分子动力学研究

用分子动力学方法研究了镍基单晶高温合金γ/γ′（001）相界面上三种各具特征的原子堆垛结构. 能量学计算发现，存在最优构型，动力学模拟显示不同构型的界面弛豫后，在相界面上都“成对”出现刃型错配位错. 相关计算表明体系能量、界面形成能及弛豫能都依赖于界面原子堆垛特征，而几何特征则具共性，即不同原子构型的界面具有同一的应力释放模式.     

镍基单晶高温合金γ/γ′（001）相界面上原子构型的分子动力学研究

用分子动力学方法研究了镍基单晶高温合金γ/γ′（001）相界面上三种各具特征的原子堆垛结构. 能量学计算发现，存在最优构型，动力学模拟显示不同构型的界面弛豫后，在相界面上都“成对”出现刃型错配位错. 相关计算表明体系能量、界面形成能及弛豫能都依赖于界面原子堆垛特征，而几何特征则具共性，即不同原子构型的界面具有同一的应力释放模式.     

中子衍射分析时效处理对镍基单晶高温合金相结构的影响

采用φ振荡和φ固定两种数据采集模式的中子衍射实验结果表明较高的时效温度对消除枝晶最有效,微应变(晶粒区域间的变形不协调性)主要存在于γ'相.利用中子衍射结合扫描电子显微镜对合金的微观组织形貌进行了细致观察,给出了时效温度和时间对γ'相的影响状况,超晶格测量发现了γ'相晶粒之间出现的独特取向差.由不同晶面的中子衍射结果判断时效后合金出现了轻微的四方对称性(a < c)畸变,对这种畸变起主要作用的是基体相.实验结果同时证实了不同方向的应变差异,因而为筏化驱动模型的定量 关键词： 单晶高温合金 中子衍射 超晶格 时效处理     

镍基单晶高温合金界面位错网在剪切载荷作用下的演化

运用分子动力学方法,研究了镍基单晶高温合金γ/γ' 相界面错配位错网在剪切载荷作用下的演化特征.结果表明:(100),(110) 和 (111) 三种相界面形成的位错网在载荷作用下有不同形式和不同程度的损伤,其变形和损伤随温度的增加而增加.在相同的剪切载荷和温度作用下,(100) 相界面形成的正方形位错网最稳定. 关键词： 镍基单晶高温合金 界面位错网 分子动力学     

初始压入位置对Ni基单晶合金纳米压痕影响研究

针对Ni基单晶合金建立初始压入γ 相的γ /γ' 模型和初始压入γ'相的γ'/γ 模型, 采用分子动力学方法模拟金刚石压头压入两种模型的纳米压痕过程, 计算两种模型[001]晶向硬度. 采用中心对称参数分析两种模型(001)相界面错配位错对纳米压痕过程的影响. 结果显示: 弛豫后, 两种模型(001)相界面错配位错形式不同, 其中γ'/γ 模型(001)相界面错配位错以面角位错形式存在; 压入深度在0.930 nm 之前, 两种模型(001)相界面错配位错变化不大, 压入载荷-压入深度及硬度-压入深度曲线较符合; 压入深度在0.930 nm之后, γ'/γ 模型(001)相界面错配位错长大很多, 导致相同压入深度时γ'/γ 模型比γ /γ'模型压入载荷和硬度计算结果小; 压入深度在2.055 nm之后, γ /γ'模型(001)相界面错配位错对γ 相中位错进入γ'相有阻碍作用, 但仍有部分位错越过(001) 相界面进入γ' 相中, γ'/γ 模型(001)相界面处面角位错对γ' 相中位错进入γ 相有更明显的阻碍作用, 几乎无位错越过(001) 相界面进入γ 相中, 面角位错的强化作用更明显, 所以γ'/γ 模型比γ /γ'模型压入载荷上升速度快.     

镍基合金掺杂W、Mo原子在γ/γ＇相界面扩散机理研究

运用基于密度泛函理论的第一性原理,研究掺杂W、Mo在镍基高温合金的沉淀强化γ′相分配差异的因素.通过VASP软件,建立γ′-Ni₃(Al_3/8Ti_5/8)相的体系模型,选取非等效位置的不同阵点,计算W、Mo原子在不同位置的替代形成能,分析W、Mo在γ′相的占位倾向;计算掺杂W、Mo原子前后,界面的吸附能,研究掺杂W、Mo对相界的影响;计算W、Mo原子从γ向γ′相扩散,获得W、Mo扩散的路径与势垒.结果表明,W、Mo的掺杂优先替代γ′-Ni₃(Al_3/8Ti_5/8)相5号Al原子,并提高相界的稳定性;分配的差异是W相比于Mo替代γ′相位置的Al原子更易形成空位,而γ相中的Ni原子较难形成空位,且逆扩散所需能量更多导致的.     

Stress-assisted nucleation and growth of γ″ and γ′ precipitates in a Cu–1.2 wt%Be–0.1 wt%Co alloy aged at 320°C

An investigation by high-resolution transmission electron microscopy of the precipitation process during ageing a Cu–1.2?wt%Be–0.1?wt%Co alloy at 320°C has revealed that the transition phases follow a γ″→ γ″?+?γ′?→?γ sequence. The γ′ phase heterogeneously precipitates on the γ″ phase. The effects of an external stress on the nucleation and growth of disc-shaped γ″ and plate-shaped γ′ precipitates have been examined for the alloy aged at 320°C. A compressive stress applied in the [001] direction during ageing preferentially accelerates the nucleation and growth of the γ″ variant normal to the [001] axis among three crystallographically equivalent variants and the specific four γ′ variants formed on the γ″ variant normal to the [001] axis. A tensile stress does not significantly affect those of γ″ and γ′ precipitates. The critical diameter of the disc-shaped γ″ nucleus is estimated as about 1?nm from evaluation of the interaction energy between the applied stress and the misfit strains of γ″ precipitates. It is proposed that applied external stress does not affect the diffusion rate but the interphase boundary velocity.     

Microstructural evolution and phase transformation in the liquid-solid Al/Ni diffusion couple

The liquid-solid Al/Ni diffusion couple was successfully fabricated by annealing at 1373?K for 48?h followed by water-quenching. Cross-sectional scanning and transmission electron microscopic analyses show that the multilayered diffusion zones comprise the following sequence of layers: γ-Ni(Al) | γ′-Ni₃Al | β′-NiAl | Ni-rich β-NiAl | β-NiAl. The Ni-rich β-NiAl upon quenching undergoes a martensitic transformation from β (B2) to β′ (L1₀). The β′ martensite is found to be internally twinned on the {111}<112>system. The volume changes and strains due to martensitic phase transformation, the precipitation of γ′-Ni₃Al from γ-Ni(Al) and lattice mismatch between Ni-rich β-NiAl and β-NiAl in the Al/Ni diffusion couple are quantitatively determined. The cuboidal γ′ phase coherently precipitates cube-on-cube in γ-Ni(Al). Composition fluctuations existing in the supersaturated solid solution γ-Ni(Al), provide sufficient driving force for the precipitation and facilitate nucleation and growth of the γ′ phase under isothermal annealing.     

Precipitate assemblies formed on dislocation loops in aluminium-silver-copper alloys

The precipitation microstructure of the γ′ (AlAg₂) intermetallic phase has been examined in aluminium-silver-copper alloys. The microstructure developed in an Al-0.90at.%Ag-90at.Cu alloy was significantly different from that reported for binary Al-Ag alloys. The orientation relationship between the matrix and precipitate was unchanged; however, the γ′ phase formed assemblies with a two-dimensional, open arrangement of precipitates. Each such assembly contained two variants of the γ′ phase alternately arranged to form a faceted elliptical unit. The θ′ (Al₂Cu) phase formed on these assemblies after further ageing. Each assembly was formed via repeated precipitation of the γ′ phase on dissociated segments of a single dislocation loop. This faceted elliptical assembly has not been previously reported for the γ′ precipitate. The difference between the precipitation behaviour of the γ′ phase in Al-Ag and Al-Ag-Cu alloys was attributed to copper modifying the as-quenched defect structure of the matrix. The formation of faceted elliptical γ′ phase assemblies clarifies earlier observations on the precipitate number density and mechanical properties of aluminium-silver-copper alloys.     

Stress measurement under high pressure using Kawai‐type multi‐anvil apparatus combined with synchrotron radiation

A system for stress measurement under high pressure has been developed at beamline BL04B1, SPring‐8, Japan. A Kawai‐type multi‐anvil apparatus, SPEED‐1500, was used to pressurize polycrystalline KCl to 9.9 GPa in a mechanically anisotropic cell assembly with the KCl sample sandwiched between dense Al₂O₃ pistons. The variation of deviatoric stress was determined from the lattice distortion measured using two‐dimensional X‐ray diffraction with monochromatic synchrotron X‐rays. The low‐pressure B1 phase transformed to the high‐pressure polymorph B2 during compression. The deviatoric stress increased with increasing pressure in both the B1 and B2 phases except for the two‐phase‐coexisting region at a pressure of 2–3 GPa. This new system provides one of the technical foundations for conducting precise rheological measurements at conditions of the Earth's lower mantle.     

Creep deformation of single crystals of new Co–Al–W-based alloys with fcc/L12 two-phase microstructures

The creep deformation behaviour of single crystals of Co–Al–W-based alloys with γ?+?γ′ two-phase microstructures has been investigated in tension under a constant stress of 137?MPa in air at 1000°C as a function of the γ′ solvus temperature and the volume fraction of the γ′ phase. When described by the creep strain rate versus time curve, the creep deformation of Co–Al–W-based alloys consists of transition and accelerating regions without a steady-state region, as observed in many modern nickel-based alloys. However, the creep strength of the present Co–Al–W-based alloys is comparable with nickel-based superalloys of the first generation but is much weaker than those of the second and higher generations. Unlike in nickel-based superalloys, the so-called p (parallel)-type raft structure, in which the γ′ phase is elongated along the tensile axis direction, is formed during creep in Co–Al–W-based alloys, being consistent with what is expected from the positive values of lattice misfit between the γ and γ′ phases. As a result, of the alloys investigated, the best creep properties are obtained with the alloy possessing the highest volume fraction (85%) of the γ′ phase, which is far larger than usual for nickel-based superalloys (55–60%).     

异质结构的应变和应力分布模型研究

基于组合杆的平衡条件，分别建立了晶格失配、热失配以及由两者共同导致的异质结构应变 和应力分布模型，并获得了异质结构的晶格失配应变、热失配应变、弯曲应变以及曲率半径 的分析解. 同时，运用所建的模型，计算了HgCdTe/CdZnTe异质结构的应变和应力分布.结果 表明：应力最大值均在界面处，而中性面仅是材料厚度和弹性参数的函数，与晶格失配、晶 格弛豫、热失配等参数无关，且该异质结构的曲率半径是衬底厚度的函数，随衬底厚度的减 小而减小，而要保证HgCdTe/CdZnTe器件在液氮温度下不发生断裂，衬底的厚度必须大于临界值. 关键词： 异质结构 应变分布模型 应力分布模型 晶格失配     

Discrete dislocation simulations of precipitation hardening in superalloys

The low-temperature yield stress of a nickel-based superalloy, containing up to 40% Ni₃A1 precipitates (γ′), is calculated by discrete dislocation simulations. A pair of screw or 60°(a/2) ?110? dislocation glides under external stress across a {111} plane of γ phase, intersected by a random distribution of either spherical or cubic γ′ precipitates. The stress is raised until the dislocations can cut or bow round all the obstacles. In this paper the emphasis is on the cutting regime which is prevalent when the precipitates are small and/or have low antiphase-boundary (APB) energies. From a large number of simulations in the cutting regime, the effects of size, shape, volume fraction and APB energy are found to be as follows: The yield stress is proportional to the square root of the volume fraction of γ′. The yield stress depends weakly on the precipitate size in the size range 20–400?nm, for APB energies of 150, 250 and 320?mJ?m^?2. The yield stress depends linearly on the APB energy for APB energies up to 320?mJ?m^?2 in the size range 50–200?nm. At a precipitate size of 100?nm, cubes are weaker obstacles than equivalent spheres by about 25% for an APB energy of 320?mJ?m^?2; however, the shape effect on strengthening decreases with decreasing APB energy and decreasing precipitate size. When a coherency stress (from a lattice parameter mismatch of 0.3%) is added, the yield stress increases by about 10%. When solid-solution strenthening is added, it is potent when the solute is in the γ matrix, but much less potent when the solute is in γ′. When the γ′ precipitates are larger than 400?nm across and the APB energy greater than 250?mJ?m^?2, significant Orowan looping occurs. The yield stress drops inversely as the precipitate size and becomes insensitive to the APB energy but sensitive to the shear modulus. Many of these results from the full simulations differ from the analytical models of strengthening in superalloys but they can be rationalized from the results of simulations on simple homogenized precipitate structures.     

Inhomogeneity of misfit stresses in nickel-base superalloys: Effect on propagation of matrix dislocation loops

It is shown experimentally that, during annealing and creep under low applied stresses, matrix dislocation loops frequently cross-glide. The periodic length of the zigzag dislocations deposited in the interfaces is equal to that of the γ/γ′-microstructure. Initially, the zigzag dislocations move in the (001) interface by a combination of glide and climb but then they stop near the γ′-edges and align along ?100?. Reactions of such dislocations lead to the formation of square interfacial networks consisting of ?100? oriented edge dislocations. The complex dislocation movement is explained by the inhomogeneity of the misfit stresses between γ- and γ′-lattices. The tensile components of the stress tensor drive the dislocations through the channel, whereas the shear components near the γ′-edges cause the zigzag movement and the ?100? alignment. The total effect is the most efficient relaxation of the misfit stresses. The results are relevant, especially for single-crystal superalloys of the newest generations, which have an increased γ/γ′-misfit due to the high level of refractory elements.     

Direct measurement of precipitate induced strain in an Al-Zn–Mg-Cu alloy with aberration corrected transmission electron microscopy

Precipitates and their associated strain fields significantly influence mechanical properties and, consequently, the industrial performance of aluminum alloys. In this work, we present a direct measurement of strains induced by η′ and η precipitates in an Al-Zn-Mg-Cu alloy using aberration-corrected high-resolution transmission electron microscopy and quantitative strain analysis. The results demonstrate that the strain induced by precipitates in the Al-Zn-Mg-Cu alloy shows significant tensile strains perpendicular to the longitudinal direction of the precipitate discs on the side of the discs and along the longitudinal direction at both ends of the η′ and η precipitates. This strain field can be described by an equivalent dislocation model, in which the lattice mismatch between the precipitate and the matrix is equivalent to a series of dislocation pairs along the precipitate/matrix interfaces.