Orientation of platelets in multilayered nanocomposite polymer films

The orientation of platelets in micro-meter-thick polymer-clay nanocomposite films was investigated with small-angle neutron scattering (SANS), small-angle X-ray scattering (SAXS), and wide-angle X-ray diffraction (WAXD). The films with various clay contents (15–60% by mass fraction) were prepared by a layer-by-layer approach from polymer-clay solutions that led to the formation of a high degree of orientation in both polymer and clay platelets. Shear-induced orientation of polymer-clay solutions is compared with the orientation of polymer-clay films. SANS, SAXS, and WAXD, with beam configurations in and perpendicular to the spread direction of the film, were used to determine the structure and orientation of platelets. In all films, the clay platelets oriented preferentially in the plane of the film. The observed differences in semidilute solutions, with clay surface normal parallel to the vorticity direction, versus bulk films and with clay surface normal parallel to the shear gradient direction at clay mass fractions of 40 and 60%, were attributed to the collapses of clay platelet during the drying process. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3237–3248, 2003     

Supramolecular structures in nanocomposite multilayered films

We investigate the multilayered structures of poly(ethylene)oxide/montmorillonite nanocomposite films made from solution. The shear orientation of a polymer-clay network in solution combined with simultaneous solvent evaporation leads to supramolecular multilayer formation in the film. The resulting films have highly ordered structures with sheet-like multilayers on the micrometer length scale. The polymer covered clay platelets were found to orient in interconnected blob-like chains and layers on the nanometer length scale. Inside the blobs, scattering experiments indicate the polymer covered and stacked clay platelets oriented in the plane of the film. The polymer is found to be partially crystalline although this is not visible by optical microscopy. Atomic force microscopy suggests that the excess polymer, which is not directly adsorbed to the clay, is wrapped around the stacked platelets building blobs and the polymer also interconnects the polymer-clay layers. Overall our results suggest the re-intercalation of clay platelets in films made from exfoliated polymer-clay solutions as well as the supramolecular order and hierarchical structuring on the nanometer, via micrometer to the centimeter length scale.     

Saturation ratio of poly(ethylene oxide) to silicate in melt intercalated nanocomposites

Melt intercalation has been found to be a very successful approach for preparation of polymer-clay nanocomposites. An aspect of this area that has been little investigated is the amount of polymer required to fill the interlayer galleries of the clay. This paper reports experiments which determine the amount of poly(ethylene oxide) (PEO) required to saturate the spacing between montmorillonite (MMT) or organically-modified bentonite (B34) layers. Differential scanning calorimetry (DSC), X-ray diffraction (XRD) and thermogravimetric analysis (TGA) were used to determine the saturation ratios of PEO to silicates, which are then compared to theoretical calculations. The deduced saturation ratio of PEO to MMT is 28:72, and PEO to B34 15:85 by XRD and DSC, whilst ratios of PEO to MMT of 21:79 and PEO to B34 10:90 were obtained via TGA. The density of intercalated PEO in the silicate galleries is estimated to be 0.82 g/cm³, which suggests that PEO in the silicate galleries is far less efficiently packed than in the amorphous region of the bulk polymer.     

Gas barrier properties of poly(ε‐caprolactone)/clay nanocomposites: Influence of the morphology and polymer/clay interactions

Poly(ε‐caprolactone)/montmorillonite nanocomposites were prepared maintaining a constant inorganic content with three means: melt blending of poly(ε‐caprolactone) with natural or organomodified clays, in situ polymerization of ε‐caprolactone in the presence of organomodified clays, and initiation of ε‐caprolactone polymerization from the silicate layer with appropriate organomodified montmorillonites and activator. In this last case, the polymer chains were grafted to the silicate layers and it was possible to tune up the grafting density. The presence of clays did not modify the polymer crystallinity. It was shown that the in situ polymerization process from the clay surface improved the clay dispersion. The gas barrier properties of the different composite systems were discussed both as a function of the clay dispersion and of the matrix/clay interactions. The highest barrier properties were obtained for an exfoliated morphology and the highest grafting density. Similar evolution of the permeability and the diffusion coefficients was observed. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 205–214, 2005     

Additional evidence for the migration of clay upon heating of clay-polypropylene nanocomposites from X-ray photoelectron spectroscopy (XPS)

The explanation for reduction in the peak heat release rate of polymer-clay nanocomposites which is normally accepted is that clay accumulates at the surface, forming a thermal shield which is also a barrier to mass transport. The process by which this clay arrives at the surface has never been described in print but the common assumption is that pyrolysis is required for clay accumulation to occur. In this work, X-ray photoelectron spectroscopy, a tool much more sensitive in surface analysis than conventional techniques, is used to probe the surface of polypropylene-clay nanocomposites that have been annealed at relatively low temperatures, well below that required for pyrolysis. The composition of the surface changes with time and temperature of annealing, which provide a strong indication that the clay at the surface undergoes chemical change at fairly low temperatures.     

Adsorption of 2-acrylamido-2-methyl-1-propanesulfonic acid (AMPS) and related compounds onto montmorillonite clay

Sodium montmorillonite clay (Na-MMT) was modified using 2-acrylamido-2-methyl-1-propanesulfonic acid (AMPS). The objective of this study was to determine which chemical group is the 'driving force' leading to the adsorption of AMPS inside the clay galleries. AMPS has been reported to be a good candidate as a clay modifier for the preparation of polymer-clay nanocomposites by in situ free radical polymerization in emulsion. However, the way in which AMPS interacts with the surface of MMT has not yet been studied. The type of interaction between organic modifiers and clay plays a determining role in the successful preparation of polymer-clay nanocomposite materials. The adsorption ability of three other organic compounds similar to AMPS, namely sodium 1-allyloxy-2-hydroxypropyl sulfonate (Cops), N-isopropylacrylamide (NIPA) and methacryloyloxyundecan-1-yl sulfate (MET), was also evaluated. These selected compounds also have functional groups potentially able to interact with the clay surface (i.e., a sulfonate group, an amido group, or a sulfate group, respectively). Results of FT-IR, TGA and SAXS analyses showed that AMPS, NIPA, Cops and MET all interacted with clay, but to various extents.     

Shear-induced structure in polymer-clay nanocomposite solutions

The equilibrium structure and shear response of model polymer-clay nanocomposite gels are measured using X-ray scattering, light scattering, optical microscopy, and rheometry. The suspensions form physical gels via the "bridging" of neighboring colloidal clay platelets by the polymer, with reversible adsorption of polymer segments onto the clay surface providing a short-range attractive force. As the flow disrupts this transient network, coupling between composition and stress leads to the formation of a macroscopic domain pattern, while the clay platelets orient with their surface normal parallel to the direction of vorticity. We discuss the shear-induced structure, steady-shear rheology, and oscillatory-shear response of these dynamic networks, and we offer a physical explanation for the mesoscale shear response. In contrast to flow-induced "banding" transitions, no stress plateau is observed in the region where macroscopic phase separation occurs. The observed platelet orientation is different from that reported for polymer-melt clay nanocomposites, which we attribute to effects associated with macroscopic phase separation under shear flow.     

Polymer/montmorillonite nanocomposites with improved thermal properties: Part I. Factors influencing thermal stability and mechanisms of thermal stability improvement

The results of recent research indicate that the introduction of layered silicate - montmorillonite - into polymer matrix results in increase of thermal stability of a number of polymer nanocomposites. Due to characteristic structure of layers in polymer matrix and nanoscopic dimensions of filler particles, several effects have been observed that can explain the changes in thermal properties. The level of surface activity may be directly influenced by the mechanical interfacial adhesion or thermal stability of organic compound used to modify montmorillonite. Thus, increasing the thermal stability of montmorillonite and resultant nanocomposites is one of the key points in the successful technical application of polymer-clay nanocomposites on the industrial scale. Basing on most recent research, this work presents a detailed examination of factors influencing thermal stability, including the role of chemical constitution of organic modifier, composition and structure of nanocomposites, and mechanisms of improvement of thermal stability in polymer/montmorillonite nanocomposites.     

Investigation of the effects of silicate modification on polymer‐layered silicate nanocomposite morphology

The morphological behavior of a series of polymer‐layered silicate nanocomposites (PLSNs) has been investigated. The goal was to probe the effect of “textured” silicate surfaces on PLSN morphology. The nanocomposites were fabricated by mixing montmorillonite clay that was carefully modified with tailor‐made polystyrene (PS) surfactants into a PS homopolymer matrix, where the chemical similarity of the matrix polymer and surfactants assures complete miscibility of surfactant and homopolymer. To examine the effect of silicate surface “texture,” clay was modified with combinations of long and short surfactants. The samples were then direct melt annealed to allow the equilibrium morphology to develop, and characterized by small‐angle X‐ray scattering. Based on the implications of the Balazs model and other work on the wetting behavior of polymer melts with longer surfactants and textured surfaces we expected that the intercalation of the homopolymer matrix material into the modified clay would be promoted. Extensive characterization of both the modified clays as well as the resultant nanocomposites clearly show that the modified clays exhibit a high degree of order, but also that only phase‐separated morphologies are formed in the corresponding nanocomposites. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4075–4083, 2004     

HPMA/OMMT和HPMA/CPMI/OMMT纳米复合材料的制备与表征

通过甲基丙烯酸羟丙酯(HPMA)单体与N-(4-羧基苯基)马来酰亚胺(CPMI)单体在有机蒙脱土(OMMT)中经原位插层自由基聚合反应制备了聚合物-无机纳米复合材料.OMMT由钠基蒙脱土通过十六烷基溴化铵插层处理制备.通过XRD和TEM对复合材料结构进行了表征,证实HPMA单体和HPMA/CPMI共单体在OMMT中原位插层共聚得到的复合材料均为剥离型纳米复合材料.OMMT含量为3 wt%的PolyHPMA/OMMT纳米复合材料起始分解温度为250℃,比相应的纯聚合物的热分解温度提高30℃.随着OMMT含量的增加,热分解温度进一步提高.但在测试温度范围内,PolyHPMA/OMMT纳米复合材料均没有出现明显的玻璃化转变温度.     

Intercalation of solvent and polymer in galleries of mobile clay platelets by a Monte Carlo simulation

The intercalation of solvent particles and polymer chains of concentration C_w = 0.2 and C_p = 0.2, respectively, in a layer of (4) clay platelets is studied by a Monte Carlo simulation on a cubic lattice. Polymer chains and platelets are modeled by bond fluctuations. Besides the excluded volume, a set of polymer-clay (cs) and solvent-clay (ws) interactions with (i) cs = 1, ws = −2, (ii) cs = −2, ws = 1 and (iii) cs = ws = −2 are considered. The global dynamics of platelets is constrained due to the presence of three components, i.e., solvent, polymer, and platelets, which retain their interstitial spacing with well-defined galleries. Intercalation of solvent particles and polymer chains (low molecular weight) occurs with their attractive interaction with the platelets, which further reinforces the layered clay morphology. The density profiles of the solvent particles are similar to previous studies with platelets in a mobile solvent. The density profile of polymer chains differs considerably from the platelets in a polymer matrix alone, particularly with its attractive interaction (ii). For the same attractive interaction of solvent and polymer chains with the clay platelets (iii), the solvent particles (the smallest constituents) intercalate the fastest in the clay galleries, whereas the intercalation of polymer chains decreases with their molecular weight. The polymer density profiles, both longitudinal (x) and transverse (y), show maxima peaks around outer platelets (surface) of the layer and decay sharply both in the adjacent galleries and in the bulk. The amplitude of oscillation in the transverse density profiles, a measure of the degree of intercalation, decreases with increasing molecular weight of the polymer. The intercalation of the polymer is driven by its attractive interaction at the low molecular weight, but reduces considerably at high molecular weight because of both entanglement and larger radius of gyration. Variations of the gyration radius of the diffusing polymer chains with molecular weight and interaction with the clay are consistent with the results of their corresponding density profiles. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2487–2500, 2009     

Functional copolymer/organo‐MMT nanoarchitectures. XIX. Nanofabrication and characterization of poly(MA‐alt‐1‐octadecene)‐g‐PLA layered silicate nanocomposites with nanoporous core–shell morphology

Novel bioengineering functional copolymer‐g‐biopolymer‐based layered silicate nanocomposites were fabricated by catalytic interlamellar bulk graft copolymerization of L‐lactic acid (LA) monomer onto alternating copolymer of maleic anhydride (MA) with 1‐octadecene as a reactive matrix polymer in the presence of preintercalated LA…organo‐MMT clay (reactive ODA‐MMT and non‐reactive DMDA‐MMT) complexes as nanofillers and tin(oct)₂ as a catalyst under vacuum at 80°C. To characterize the functional copolymer layered silicate nanocomposites and understand the mechanism of in situ processing, interfacial interactions and nanostructure formation in these nanosystems, we have utilized a combination of variuous methods such as FT‐IR spectroscopy, X‐ray diffraction (XRD), dynamic mechanical (DMA), thermal (DSC and TGA‐DTG), SEM and TEM morphology. It was found that in situ graft copolymerization occurred through the following steps: (i) esterification of anhydride units of copolymer with LA; (ii) intercalation of LA between silicate galleries; (iii) intercalation of matrix copolymer into silicate layers through in situ amidization of anhydride units with octadecyl amine intercalant; and (iv) interlamellar graft copolymerization via in situ intercalating/exfoliating processing. The main properties and observed micro‐ and nanoporous surface and internal core–shell morphology of the nanocomposites significantly depend on the origin of MMT clays and type of in situ processing (ion exchanging, amidization reaction, strong H‐bonding and self‐organized hydrophobic/hydrophilic interfacial interactions). This developed approach can be applied to a wide range of anhydride‐containing copolymers such as random, alternating and graft copolymers of MA to synthesize new generation of polymer‐g‐biopolymer silicate layered nanocomposites and nanofibers for nanoengineering and nanomedicine applications. Copyright © 2014 John Wiley & Sons, Ltd.     

The role of organoclay on the properties of Polymethylsilsesquioxane: A systematic study

In this study, an attempt is made to improve the properties of PMSQ, an organosilicone polymer which possesses distinguished properties, through an easy and facile route by the inclusion of organically modified montmorillonite clay. PMSQ-clay composites were prepared by solution blending of the components initially and then heat curing under load. The effect of clay content, varied at 5–40 wt.%, on mechanical, thermal and dynamic mechanical properties was evaluated and the optimum was obtained for 20%. Morphology investigation as well as microstructure analysis revealed intercalated to exfoliated morphology of PMSQ-clay composite. An appreciable improvement in mechanical properties of PMSQ, compressive strength and impact strength in particular, was achieved by clay inclusion up to 20%. The properties declined at ≥ 30% clay loading. The composites showed increased thermal stability compared to unmodified PMSQ up to 400 °C. Also, increase in clay content accelerated conversion to ceramic SiOC. PMSQ-clay composites exhibited good visco-elastic characteristics with higher T_g probably due to enhanced polymer-clay interactions. Thus, a simple and viable method to enhance the mechanical and thermal characteristics of PMSQ by way of preparing its composite with the reinforcing filler organoclay is demonstrated here.     

Nanostructure vs. microstructure: Morphological and thermomechanical characterization of poly(l-lactic acid)/layered silicate hybrids

Nano- and micro-composites of poly(l-lactic acid) (PLLA) with various loadings of natural and hexadecylamine-modified montmorillonite were prepared by the solvent casting method to study the effect of nanostructure on the thermomechanical properties of the hybrid materials. The changes on structure and surface of montmorillonite, induced by the ion-exchange modification process, were characterized by X-ray diffraction (XRD) analysis and zeta-potential determination, while the morphology of the hybrids and the dispersion of the clay into the polymer matrix were examined by XRD, transmission electron microscopy and atomic force microscopy. The results showed that, although at low clay content exfoliation dominates, for filler loadings greater than 5 wt% both exfoliation and intercalation of the clay filler are observed. Thermal degradation studies of the materials produced using thermogravimetry revealed the introduction of a small amount of organo-modified silicate significantly improves their thermal stability. Differential scanning calorimetry showed the thermal behavior of the polymer matrix strongly depends on the nature and content of the silicate filler. Scanning electron microscopy of the deformed surfaces affirmed a different deformation process mechanism between the two types of composites.     

Effect of the Organoclay Structure on Morphology and Rheological Response of PBT Nanocomposites

In this paper the effect of different organoclays on the structure and the rheological properties of poly(butyleneterephtalate)–clay nanocomposites produced by melt compounding was investigated. The study was carried out using as nanometric fillers four commercial montmorillonites, treated with different organic modifiers and having similar interlayer spacing and organo-modifier concentration. Each organoclay was melt compounded with PBT (at 3%, 6% and 9% by weight of clay) using a twin screw extruder. Using the same processing conditions, hybrid samples containing the unmodified silicate were also prepared for comparison purposes. All the obtained nanocomposite samples were submitted to physico-chemical (XRD, TEM and FT-IR), and rheological measurements in order to evidence the role of polymer-clay affinity on the morphology and on the viscoelastic response of the materials. The results have pointed out that, with the used processing conditions, all nanocomposites exhibit a mixed intercalated/exfoliated structure; nevertheless, the clay dispersion homogeneity and the exfoliation level reached in the samples are higher for Nanofil 919 and Dellite 43B fillers, the organic modifiers of which may favorably interact with PBT matrix.     

Diffusion behavior in polymer–clay nanocomposites

This paper reviews our previous studies on the diffusion behavior in polymers clay nanocomposites. A geometric model for predicting the effective diffusivity through this type of systems as a function of clay sheets orientation, volume fraction, polymer clay interaction, and aspect ratio is proposed. Model predictions are compared to the effective diffusivity generated using random walk simulations as well as with predictions obtained from already existing theoretical models. Fair agreement is found between the model prediction and the results of numerical simulations. With respect to the already existing theoretical models, the present mathematical derivation seems more adequate to describe diffusion behavior in conventional nanocomposites systems (i.e. when fillers present very low values of volume to surface ratio). Experimental diffusion tests are discussed and interpreted with the aid of the proposed model. In addition to the aspect ratio and clay concentration, the polymer clay interactions as well as the sheets orientation are the factors controlling the barrier properties of polymer‐layered silicate nanocomposites. Good agreement was found in the case of samples containing exfoliated clay, whereas the model fails in the case of micro‐composites, in which the inorganic lamellae are agglomerated in clusters. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 265–274, 2006     

Motional heterogeneity of intercalated species in modified clays and poly(epsilon-caprolactone)/clay nanocomposites

Modified laponites and synthetic saponites are used as precursors for the preparation of poly(epsilon-caprolactone) (PCL)/clay nanocomposites. The structure and dynamics of species intercalated in the modified clays and the corresponding nanocomposites are characterized by X-ray diffraction and magic-angle spinning NMR. The influence of the headgroup, the hydrocarbon chain length, and the loading of the surfactant on the nanocomposite formation are discussed. The yield of PCL intercalation is related to the probability of direct polymer-clay interactions and to the size of the clay platelets. Relaxation times in the laboratory and rotating frames that allow characterization of fast and slow molecular dynamics in these systems are discussed, showing a motional heterogeneity of the intercalated species.     

Preparation of PAA/AM/MMT Hybrid by Intercalation Polymerization

Over the last few years, Montmorillonite (MMT) was widely used as a special inorganic material for preparing Polymer/MMT nanocompsites. MMT is a clay imineral consisting of stacked silicate sheets whose thickness is about 10A. Through intercalation a large number of polymer-clay nanocomposites have been prepared such as Nylon-clay hybrid [1], PS-clay hybrid [2], Poly (methyl methacrylate) (PMMA)-clay hybrid [3], etc. In this article, the synthesis and properties of Poly (acrylic acid/acrylamide)/MMT hybrid (PAAAM/MMT) were studied. X-ray diffraction and Transmission electron microscopy were used to characterize the hybrid material. DSC has been used to study its property. Results showed that the intercalating reagents have entered the space of MMT's layers and enlarged them. At the same time, the MMT dispersed homogeneously in acrylic acid and acrylamide monomers that allow MMT to disperse in PAAAM matrix in the monolayer form.     

A molecular model for epsilon-caprolactam-based intercalated polymer clay nanocomposite: Integrating modeling and experiments

In studying the morphology, molecular interactions, and physical properties of organically modified montmorillonite (OMMT) and polymer clay nanocomposites (PCNs) through molecular dynamics (MD), the construction of the molecular model of OMMT and PCN is important. Better understanding of interaction between various constituents of PCN will improve the design of polymer clay nanocomposite systems. MD is an excellent tool to study interactions, which require accurate modeling of PCN under consideration. Previously, the PCN models were constructed by different researchers on the basis of specific criteria such as minimum energy configuration, density of the polymer clay nanocomposite, and so forth. However, in this article we describe the development of models combining experimental and conventional molecular modeling to develop models, which are more representative of true intercalated PCN systems. The models were used for studying the morphological interactions and physical properties. These studies gave useful information regarding orientation of organic modifiers, area of coverage of organic modifiers over the interlayer clay surface, interaction of organic modifiers with clay in OMMT, interaction among different constituents of PCN, conformational and density change, and actual proportion of mixing of polymer with clay in PCN. We have X-ray diffraction and photoacoustic Fourier transform infrared spectroscopy to verify the model.     

Evidences of macromolecular chains confinement of ethylene–propylene copolymer in organophilic montmorillonite nanocomposites

A random ethylene–propylene copolymer (EPM) functionalized with grafted diethylsuccinate groups was melt blended with increasing amount (to 20 wt%) of organophilic montmorillonite (OMMT) to prepare nanocomposites with different morphologies as evidenced by XRD and TEM analysis. All the nanocomposites were treated with boiling toluene that did not extract a significant amount of EPM. The increase of not-extracted EPM with the increasing quantity of OMMT suggested strong interactions of the polymer chains with the inorganic substrate. The DSC measurements of nanocomposites and the corresponding insoluble residues revealed a higher T_g values with larger amount of inorganic particles. The dielectric relaxation analysis confirmed the evidence of strong interactions among montmorillonite and the polar diethylsuccinate groups for the macromolecules trapped due to the presence of the inorganic layers. The results were discussed with reference to their relevance as an evidence of nanoconfinement at polymer clay interface and correlated with the clay basal distance variation due to the intercalation process.