Different influences of nucleating agents on crystallization behavior of polyethylene and polypropylene

The crystallization behavior of polyethylene (PE) and polypropylene (PP), including the neat ones and the ones nucleated with the same nucleating agent (NA), was studied by DSC. It was found that the nucleating agent decelerated the PE nonisothermal crystallization process. NA did enhance the nucleating rates for both PE and PP, but the linear growth rate dominated the volumetric growth rate for PE, and the volumetric growth rate dominated the overall crystallization rate. That is why PE nucleated with NA had a slower overall crystallization rate than the neat one.     

Nonisothermal crystallization and morphology of poly(butylene succinate)/layered double hydroxide nanocomposites

Biodegradable poly(butylene succinate) (PBS) and layered double hydroxide (LDH) nanocomposites were prepared via melt blending in a twin-screw extruder. The morphology and dispersion of LDH nanoparticles within PBS matrix were characterized by transmission electron microscopy (TEM), which showed that LDH nanoparticles were found to be well distributed at the nanometer level. The nonisothermal crystallization behavior of nanocomposites was extensively studied using differential scanning calorimetry (DSC) technique at various cooling rates. The crystallization rate of PBS was accelerated by the addition of LDH due to its heterogeneous nucleation effect; however, the crystallization mechanism and crystal structure of PBS remained almost unchanged. In kinetics analysis of nonisothermal crystallization, the Ozawa approach failed to describe the crystallization behavior of PBS/LDH nanocomposites, whereas both the modified Avrami model and the Mo method well represented the crystallization behavior of nanocomposites. The effective activation energy was estimated as a function of the relative degree of crystallinity using the isoconversional analysis. The subsequent melting behavior of PBS and PBS/LDH nanocomposites was observed to be dependent on the cooling rate. The POM showed that the small and less perfect crystals were formed in nanocomposites.     

Effect of final heating temperature on crystallization of isotactic polypropylene nucleated with an aryl amide derivative as <Emphasis Type="Italic">β</Emphasis>-form nucleating agent

An aryl dicarboxylic acid amide compound TMB-5 is an efficientβ-form nucleating agent for isotactic polypropylene(iPP).Because of the solubility of TMB-5,superstructure and morphology of iPP crystals changed with melting conditions.Effects of final heating temperature(T_f)on heterogeneous nucleation of iPP/TMB-5 were investigated.It was discovered that the crystallization temperature increased with decreasing T_f value.The optical microscopic images indicated that when TMB-5 partially dissolved in iPP melt,the remaining(non-dissolved)TMB-5 facilitated the recrystallization of dissolved nucleating agent from the melt,which promoted crystallization.Complete solubility of nucleating agent caused the decreasing efficiency.TMB-5 recrystallized in the form of tiny needles,whose aggregates induced dendritic iPP crystals.     

THE EFFECT OF CLAY DISPERSION ON THE CRYSTALLIZATION AND MORPHOLOGY OF POLYPROPYLENE／CLAY COMPOSITES

PP/clay composites with different dispersions, namely, exfoliated dispersion, intercalated dispersion and agglomerates and particle-like dispersion, were prepared by direct melt intercalation or compounding. The effect of clay dispersion on the crystallization and morphology of PP was investigated via PLM, SAXS and DSC. Experimental results show that exfoliated clay layers are much more efficient than intercalated clay and agglomerates of clay in serving as nucleation agent due to the nano-scale dispersion of clay, resulting in a dramatic decrease in crystal size (lamellar thickness and spherulites) and an increase of crystallization temperature and crystallization rate. On the other hand, a decrease of melting temperature and crystallinity was also observed in PP/clay composites with exfoliated dispersion, due to the strong interaction between PP and clay. Compared with exfoliated clay layers, the intercalated clay layers have a less important effect on the crystallization and crystal morphology. No effect is seen for samples with agglomerates and particle-like dispersion, in regard to melting temperature, crystallization temperature, crystal thickness and crystallinity.     

Crystalline Morphology and Crystallization Kinetics of Melt-miscible Crystalline/Crystalline Polymer Blends of Poly（vinylidene fluoride） and Poly（butylene succinate-co-24mol% hexamethylene succinate）

Poly（vinylidene fluoride） （PVDF） and poly（butylene succinate-co-24 mol% hexamethylene succinate） （PBHS）, both crystalline polymers, formed melt-miscible crystalline/crystalline polymer blends. Both the characteristic diffraction peaks and nonisothermal melt crystallization peak of each component were found in the blends, indicating that PVDF and PBHS crystallized separately. The crystalline morphology and crystallization kinetics of each component were studied under different crystallization conditions for the PVDF/PBHS blends. Both the spherulitic growth rates and overall isothermal melt crystallization rates of blended PVDF decreased with increasing the PBHS composition and were lower than those of neat PVDF, when the crystallization temperature was above the melting point of PBHS component. The crystallization mechanism of neat and blended PVDF remained unchanged, despite changes of blend composition and crystallization temperature. The crystallization kinetics and crystalline morphology of neat and blended PBHS were further studied, when the crystallization temperature was below the melting point of PBHS component. Relative to neat PBHS, the overall crystallization rates of the blended PBHS first increased and then decreased with increasing the PVDF content in the blends, indicating that the preexisting PVDF crystals may show different effects on the nucleation and crystal growth of PBHS component in the crystalline/crystalline polymer blends.     

Direct Comparison of Crystal Nucleation Activity of PCL on Patterned Substrates

A sample containing different regions with poly(ε-caprolactone)(PCL), oriented polyethylene (PE), and oriented isotactic polypropylene (iPP) films in contact with glass slide has been prepared to be observed in the same view field in an optical microscope and the crystallization of PCL in different regions during cooling from 80 °C down to room temperature at a rate of 1 °C·min^-1 was studied. The results showed that the crystallization of PCL started first at the PE surface and then at the iPP surface, while its bulk crystallization occured much later. This indicates that though both PE and iPP are active in nucleating PCL, the nucleation ability of PE is stronger than that of iPP. This was due to a better lattice matching between PCL and PE than that between PCL and iPP. Moreover, since lattice matching existed between every (hk0) lattice planes of both PCL and PE but only between the (100)PCL and (010)iPP lattice planes, the uniaxial orientation feature of the used PE and iPP films resulted in the existence of much more active nucleation sites of PCL on PE than on iPP. This led to the fact that the nucleation density of PCL at PE surface was so high that the crystallization of PCL at PE surface took place in a way like the film developing process with PCL microcrystallites happened everywhere with crystallization proceeding simultaneously. On the other hand, even though iPP also enhanced the nucleation density of PCL evidently, the crystallization of PCL at iPP surface included still a nucleation and crystal growth processes similar to that of its bulk crystallization.     

Studies on Kinetics of Crystallization of PA6／UFAPR Composites

The influence of Ultrafine Full-Vulcanized Acrylate Powdered Rubber(UFAPR) on the isothermal crys-tallization kinetics and nonisothermal crystallization behavior of PA8 has been studied by means of DSC. The results show that with the introduction of a small amount of UFAPR, the crystallization rate of PA8 can be increased obviously, and the crystallization temperature range can be augmented and the crystallite size distri-bution of the crystal can be narrowed down. The change of free energy perpendicular to the crystal nucleus, which has been calculated according to the Hoffman theory, is consistent with the result of Avrami′s equa-tion. The unit surface free energy of the radial-developing crystal spherulite decreases while the crystalliza-tion rate of PA8 increases with the introduction of UFAPR. Meanwhile, it is shown by means of the polariz-ing microscope(PLM) that the crystal size drops down and the number of the crystal grains augments with the addition of UFAPR, which shows that UFAPR can function as a nucleating agent.     

EFFECTS OF COUPLING AGENTS ON THE CRYSTALLIZATION BEHAVIOR OF PP/T-ZnOw COMPOSITES

The objectives of this paper are to understand the crystallization behavior of polypropylene(PP)composites with surface modified tetra-needle-shaped zinc oxide whisker(T-ZnOw).T-ZnOw was surface modified with different coupling agents,such as silane coupling agents(KH-550,KH-560)and titanate coupling agent(NDZ-105),in order to improve the compatibility between PP and T-ZnOw.DSC and POM were used to characterize the melt and crystallization behavior and the crystalline structures of the composites,respectively.The results show that the surface modified T-ZnOw acts as a nucleating agent of PP crystallization,depending on the coupling agent used for modification.KH-550 and KH-560 have more apparent role in improving the interfacial interaction than NDZ-105 and induce PP crystallization at higher temperature and with smaller spherulites size.The results also suggest that the crystallization behavior depends on not only the content of coupling agent,but also the content of the surface modified T-ZnOw used in the composites.     

The variable role of clay on the crystallization behavior of DMDBS-nucleated polypropylene

The effect of clay on the nucleating behavior of 1,3:2,4-bis(3,4-dimethylbenzylidene) sorbitol(DMDBS) in cryatallization of isotactic polypropylene(iPP) was investigated by means of differential scanning calorimetry(DSC), dynamic rheology and polarized light microscopy(PLM).It is interesting to note that the incorporation of layered clay nanoparticles into DMDBS-nucleated iPP may induce a synergetic nucleation effect while the DMDBS content is below 0.1 wt%,otherwise it restricts the crystallization rate prominently as the DMDBS content increases up to 0.3 wt%,which has exceeded the content threshold to yield a nucleating agent(NA) network.As shown by dynamic rheological investigations, the clay nanoparticles demonstrate an obstructive effect of disturbing the consistency of DMDBS fibrils network.Moreover, to further demonstrate the importance of NA network formation in the crystallization of iPP,we used another NA named HPN-20e,which can not form network structure at all over the concentration studied,for comparison.In this case,the nucleated-crystallization rate is independent on the addition of clay nanoparticles,as the nucleating mechanism is an individual nuclei manner without NA network forming.     

Melting and Annealing Peak Temperatures of Poly(butylene succinate) on the Same Hoffman-Weeks Plot Parallel to Tm=Tc Line

The crystallization and melting behavior of polymers is of theoretical importance. In this work, poly(butylene succinate)(PBS) was selected as an example to study such behavior at low supercooling via introduction of the extended-chain crystal(ECC) of the same polymer as nucleating agent. The crystallization of PBS with its ECC as nucleating agent in a wide temperature range(90–127 °C) and the following melting behavior were studied. It is revealed that the melting point(T_m, for T_c≥113 °C) and the annealing peak temperature(T_a, for T_c=90–100 °C) show similar asymptotic behavior. Both T_m and T_a approach to a value of ca. 3.3 °C higher than the corresponding T_c when the crystallization time tc approaches the starting point. That is to say, the Hoffman-Weeks plot is parallel to T_m=T_c line. The crystallization line became parallel to the melting line when PBS was crystallized at T_c higher than 102 °C. Based on these results, we propose that the parallel relationship and the intrinsic similarity between the T_a and the T_m observed at the two ends of the T_c range could be attributed to the metastable crystals formed at the beginning of crystallization.     

MELTING BEHAVIOR OF LOW ETHYLENE CONTENT POLYPROPYLENE COPOLYMERS WITH AND WITHOUT NUCLEATING AGENTS

The melting behavior of polypropylene (PP) and low ethylene content polypropylenecopolymer with and without nucleating agent samples crystallized under both isothermal and non-isothermal conditions were studied by Differential Scanning Calorimeter (DSC) and X-raydiffraction. Multiple melting behavior were observed depending on the existence of nucleatingagent and crystallization conditions. The observed phenomena have been discussed by the effect ofnucleating agent on perfection of crystal and the melting and recrystallization of imperfect crystalto a more perfect crystal during the heating process of samples.     

Non-isothermal crystalliztion kinetics of poly(phenylene sulfide) with low crosslinking levels

Poly(phenylene sulfide) (PPS) with different crosslinking levels was successfully fabricated by means of high- temperature isothermal treatment (IT). The crosslinking degree of PPS was increased with IT time as revealed by Fourier-transform infrared spectroscopy and dynamic viscosity measurements. Its influence on the non-isothermal crystallization behaviors of PPS was studied by differential scanning calorimeter (DSC). The crystallization peak temperature of PPS with 6 h IT was 15 K higher than that of the one with 2 h IT at 30 K/min cooling rate. The non-isothermal crystallization data were also analyzed based on the Ozawa model. The Ozawa exponent m decreased from 3.5 to 2.2 at 232℃ with the increase of the IT time, suggestive of intensive thermal oxidative crosslinking reducing the crystallite dimension as PPS crystal grew. The reduced cooling crystallization function K(T) was indicative of the larger activation energy of crosslinked PPS chain diffusion into crystal lattice, resulting in a slow crystal growth rate. Additionally, the overall crystallization rate of PPS was also accelerated with the increase of crosslinking degree from the observation of polarized optical micrograph. These results indicated that the chemical crosslinked points and network structures formed during the high-temperature isothermal treatment acted as the effective nucleating sites, which greatly promoted the crystallization process of PPS and changed the type of nucleation and the geometry of crystal growth accordingly.     

超细CaCO_3的粒子尺寸对PP结晶行为的影响

The effects of CaCO3 on the crystallization behavior of polypropylene (PP) were studied by means of DSC and WAXD.The average sizes of the CaCO3 powders used were 0.1μm (UC) and 0.5μm (GC),respectively.The PP/CaCO3 composites at compositions of 1phr and 10 phr were investigated.The results showed that the addition of CaCO3 reduced the supercooling,the rate of nucleation and the overall rate of crystallization (except for the 10phr UC/PP sample).The crystallinity of PP was increased and the size distribution of the crystallites of α-PP was broadened.On the other hand,the crystallization rate of 10phr UC/PP is 1.5 times higher than that of neat PP.It has an overall rate of crystallization 2 times as much as that of the neat PP and has the maximum crystallinity.The sizes of crystallites and the unit cell parameters of α-PP were varied by the addition of CaCO3.β-PP was formed by addition of GC and was not detected by addition of UC.The differences of crystallization behaviors of PP might be attributed to the combined effects of the content and size of CaCO3 filled.     

A STUDY ON THE MORPHOLOGY AND PROPERTIES OF IPP/IIR BLENDS

The effect of isobutylene-isoprene rubber (IIR) on the crystallizing behavior of isotactic polypropylene (IPP) as well as the morphology of the blends in relation with its properties have been studied by DSC, WAXD, polarized light microscope, SEM and mechanical properties test. The experimental results show that IIR has slight influence on melting point, crystallinity, crystallization rate of IPP. It seems certain that IIR has not entered into IPP phase in melt state. IIR has retarding action on the growth of IPP crystal and is an effective nucleating agent of IPP spherulites. The impact strength of the blend increases rapidly with IIR content more than 30 parts; the tensile strength of the blend, however, decreases as IIR content increases. The temperature and time of alter heat-treatment also have great influence on the impact strength of the blend. The impact strength of IPP/IIR (100/20) heat-treated at about 130℃for 2h is 5 times as high as that of the untreated blend.     

Effects of Branches on the Crystallization Kinetics of Polypropylene-g- Polystyrene and Polypropylene-g-Poly（n-butyl acrylate） Graft Copolymers with Well-defined Molecular Structures

Effects of branches on the crystallization kinetics of polypropylene-g-polystyrene(PP-g-PS) and polypropylene-gpoly(n-butyl acrylate)(PP-g-PnBA) graft copolymers with well-defined molecular structures were systematically investigated by DSC.The Avrami equation was used to analyze the isothermal crystallization process,while the analysis of nonisothermal crystallization process was based on the Jeziorny-modified Avrami model and Mo model.The kinetics results of isothermal and nonisothermal crystallization verified the peculiar effects of branches on the crystallization process of PP backbones in PP-g-PS and PP-g-PnBA graft copolymers:on one hand,the interaction between branches(π-π interaction between PS branches,or dipole-dipole interaction between PnBA branches) restrained the mobility and reptation ability of the PP backbones,which hindered the crystallization process;on the other hand,the heterogeneous nucleation effect resulting from the branched structure and fluctuation-assisted nucleation mechanism(caused by microphase separation between the PS or PnBA rich phase and the PP rich phase) became more pronounced with increasing branch length,which facilitated the crystallization process.     

CRYSTALLIZATION OF NaY ZEOLITE IN THE PRESENCE OF “CRYSTAL DIRECTION AGENT”AND RECRYSTALLIZATION OF NaA INTO NaY IN THE REACTION MIXTURE

The process of nucleation and crystal growth of NaY zeolite over a temperature rangeof 55°--100℃ in the presence of "crystal direction agent " are studied. The apparent ac-tivation energy for nucleation and that for crystal growth are evaluated. The mechanism ofthe recrystallization of NaA into NaY is investigated by adding NaA zeolite to the reactionmixture in which the crystallization of NaY zeolite is proceeding. The recrystallization ofNaA zeolite does not occur until the NaY crystallization from the reaction mixture is com-pleted. Thus the process of recrystallization of NaA into NaY might be shown as follows: Amorphous aluminosilicate gel→NaY NaA→NaY NaA Scanning electron microscopic observations and the recrystallization curves show that therecrystallization of NaA into NaY is getting n with a degradation and dissolution of surfacecrystals on the NaA zeolite and that the nucleation and crystal growth of NaY take placeimmediately at the surface of NaA crystals.     

INFLUENCE OF SAMPLE THICKNESS ON ISOTHERMAL CRYSTALLIZATION KINETICS OF POLYMERS IN A CONFINED VOLUME

Isothermal crystallization process of polymers in a confined volume was simulated in the case of instantaneous nucleation by use of the Monte Carlo method. The influence of sample thickness on some kinetic parameters of crystallization was quantitatively evaluated. It was found that there was a critical thickness value. Influence of thickness on the crystallization behavior was only found for samples of thickness near and less than the critical value. For thick samples the Avrami plot showed straight lines with a turning point at the late stage of crystallization due to the secondary crystallization. When the thickness was near or less than the critical value a primary turning point appeared in the Avrami plot at the very beginning of the crystallization process. A model was proposed to explain the mechanism of this phenomenon. According to this model the critical thickness value is related to the nucleation density or the average distance between adjacent nuclei, and the primary turning point is an indication of a transformation of crystal growth geometry from a three-dimensional mode to a two-dimensional one. Analysis of experimental results of PEO isothermally crystallized at 53.5℃ was consistent with the proposed model.     

THEORETICAL ANALYSIS OF KINETICS OF NONISOTHERMAL CRYSTALLIZATION OF POLYMERS

The classical crystallization theories proposed by Avrami, Evans, and Mandelkern wereextended to the nonisothermal situation. The expressions derived from the classical equations canbe expressed in either the differential form or the integral form. A method was provided so as toobtain the parameters characterizing the crystallization rate and mechanism from DSC curves withseveral constant heating or cooling rates. The rate constants of crystallization obtained from bothisothermal and nonisothermal curves of poly(ethylene terephthalate)were compared.     

Non-isothermal crystallization of ethylene-vinyl acetate copolymer containing a high weight fraction of graphene nanosheets and carbon nanotubes

The effect of the different geometrical dimensionality of two dimensional graphene nanosheets(2D GNSs) and one dimensional carbon nanotubes(1D CNTs) on the non-isothermal crystallization of an ethylene-vinyl acetate(EVA) copolymer at high loading(5 wt%) was studied.Transmission electron microscopy indicated a homogeneous dispersion of GNSs and CNTs in EVA obtained by a solution dispersion process.Fourier-transform infrared spectroscopy and differential scanning calorimetry measurements showed that 1D CNTs and 2D GNSs acted as effective nucleating agents,with a noticeably increased onset crystallization temperature of EVA.A high weight fraction of nano-fillers slowed the overall crystallization rate of composites.At the same crystallization temperature,the crystallization behavior of GNS/EVA composites was slowed compared to that of the CNT/EVA ones owing to larger nucleus barrier and activation energy of diffusion.Dynamic mechanical relaxation and rheology behavior of CNT/EVA and GNS/EVA composites demonstrated that the planar structure of the GNSs had an intensively negative effect on EVA chain mobility due to interactions between nanofillers and polymer chains,as well as spatial restriction.     

Crystallization behavior and morphology of one-step reaction compatibilized microfibrillar reinforced isotactic polypropylene/poly(ethylene terephthalate) (<Emphasis Type="Italic">i</Emphasis>PP/PET) blends

One-step reaction compatibilized microfibrillar reinforced iPP/PET blends(CMRB) were successfully prepared through a "slit extrusion-hot stretching-quenching" process.Crystallization behavior and morphology of CMRB were systematically investigated.Scanning electronic microscopy(SEM) observations showed blurry interface of compatibilized common blend(CCB).The crystallization behavior of neat iPP,CCB,microfibrillar reinforced iPP/PET blend(MRB) and CMRB was investigated by differential scanning calorimetry(DSC) and polarized optical microscopy(POM).The increase of crystallization temperature and crystallization rate during nonisothermal crystallization process indicated both PET particles and microfibrils could serve as nucleating agents and PET microfibrils exhibited higher heterogeneous nucleation ability,which were also vividly revealed by results of POM.Compared with MRB sample,CMRB sample has lower crystallization temperature due to existence of PET microfibrils with smaller aspect ratio and wider distribution.In addition, since in situ compatibilizer tends to stay in the interphase,it could also hinder the diffusion of iPP molecules to the surface of PET phase,leading to decrease of crystallization rate.Two-dimensional wide-angle X-ray diffraction(2D-WAXD) was preformed to characterize the crystalline structure of the samples by injection molding,and it was found that well-developed PET microfibrils contained in MRB sample promoted formation ofβ-phase of iPP.