Monitoring polyolefin modification along the axis of a twin‐screw extruder. II. Maleic anhydride grafting

The physico‐chemical phenomena developing along the screw axis of a twin‐screw extruder during the grafting of maleic anhydride (MA) onto polyolefins [polyethylene (PE), ethylene–propylene rubber (EPM), and polypropylene (PP)] were investigated. For this purpose, sampling devices located along the extruder barrel were used to collect polymer samples that were subsequently characterized to follow the degrees of grafting and crosslinking or degradation. A similar evolution of MA grafting was observed regardless of the polyolefin type or MA and peroxide concentration when grafting was performed under identical conditions, that is, the same peroxide type and set temperature. A correlation between the MA grafting and the calculated peroxide decomposition was established. Chemical reactions occurred along the extruder axis until the peroxide was fully converted. More detailed quantitative measurements of the peroxide decomposition and MA grafting would allow the development of accurate process models. The final MA content depended on the polyolefin composition (PE > EPM ≫ PP). As expected for PE, crosslinking occurred in addition to grafting, but after a certain residence time, the PE network degraded. The PP viscosity reduction after MA grafting was due to the conversion of tertiary PP radicals into primary PP radicals after grafting. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3919–3932, 2000     

Chemical and morphological evolution of PA‐6/Epm/Epm‐g‐MA blends in a twin screw extruder

Chemical conversion and morphological evolution of PA‐6/EPM/EPM‐g‐MA blends along a twin screw extruder were monitored by quickly collecting small samples from the melt at specific barrel locations. The results show that the MA content of all blends decreases drastically in the first zone of the extruder, i.e., upon melting of the blend components. Significant changes in morphology are also observed at this stage. A correlation between chemistry and morphology could thus be established. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1311–1320, 1999     

13C NMR Study of the grafting of 13C labeled maleic anhydride onto PE,PP and EPM

The chemical structure of polyolefins grafted with maleic anhydride (MA) has been the subject of much speculation, but thorough experimental studies are rare. MA with 99% ¹³C in the double bond was synthesized and grafted onto PE, EPM and PP in the melt and solution. 1D INADEQUATE ¹³C NMR spectroscopy was used to characterize the products. Saturated, monomeric MA graft structures are formed. Only for grafted PE short MA oligomers are demonstrated. Grafting occurs on secondary and tertiary carbons depending on the composition of the polyolefin. For PP a new, unsaturated MA graft structure on the polymer chain terminus is identified. All graft structures are rationalized using a simple grafting mechanism.     

Study on In-Situ Compatibilization of the PP/PA6 Blends in Twin Screw Extruders

The in-situ compatibilization of PP/PA6 blend was studied in a twin screw extruder. The maleic anhydride (MA) content, peroxide concentration, shear rate and feeding order were among the variables investigated. Degree of grafting of samples collected prior to feeding of PA6 into the extruder was measured using titration combined with FTIR technique. From the SEM results it was found that the increasing of initial MA concentration led to larger PA particle size which could be related to secondary reactions between excess MA and PA. The melt linear viscoelastic measurements performed on the blend samples and the obtained relaxation time spectra showed shorter form relaxation time and interfacial relaxation time for one-step compatibilized sample compared to the sample prepared by the two-step method with the same degree of grafting. This was attributed to the stronger interfacial interaction of the one-step compatibilized blend samples which could be resulted from greater efficiency of grafting and/or compatibilization. These results were supported by SEM results which showed smaller particle size for the one-step compatibilized samples. It was demonstrated that melt linear viscoelastic measurement could provide a great insight into understanding the compatibilization process in twin screw extruder.     

Compatibilized PP/EPDM/PA6 ternary blends: extended morphological studies

Polypropylene (PP)/polyamide6 (PA6)/ethylene propylene diene monomer (EPDM) (70/15/15) ternary polymer blends compatibilized with maleic‐anhydride‐grafted EPDM (EPDM‐g‐MA) were prepared by melt blending using a twin‐screw extruder (TSE) in different processing conditions (barrel temperature profile, screw speed, and mixing sequence). The microstructures of prepared ternary blends were studied and compared to the predictions of spreading coefficient, minimum relative interfacial energy (RIE), and dynamic interfacial energy phenomenological models. The observed morphologies were somehow different from the model predictions. Copyright © 2011 John Wiley & Sons, Ltd.     

Mechanical properties and thermal analysis of low‐density polyethylene + polypropylene blends with dialkyl peroxide

Polypropylene + low density polyethylene (PP + LDPE) blends involving 0, 25, 50, 75 and 100 wt% of PP with dialkyl peroxide (DAP) were prepared by melt blending in a single‐screw extruder. The effects of adding dialkyl peroxide on mechanical and thermal properties of PP + LDPE blends have been studied. It was found that at lower concentrations of peroxide (e.g., 0–0.08 wt% of dialkyl peroxide) LDPE component is cross‐linked and Polypropylene (PP) is degraded in all compositions of PP + LDPE blends. Mechanical properties (Tensile strength at break, at yield and elongation at break), Melt flow index (MFI), hardness, Scanning Electron Microscope (SEM) and thermal analyses (DSC) of these blends were examined. Because of serious degradation or cross‐linking the mechanical properties and the crystallinty (%) of those products were decreased as a result of increasing peroxide content. Copyright © 2009 John Wiley & Sons, Ltd.     

Preparation and characterization of vinyltriethoxysilane grafted ethylene propylene diene terpolymer/linear low density polyethylene (EPDM‐g‐VTES/LLDPE) blends

Graft polymerization of vinyltriethoxysilane (VTES) onto ethylene‐propylene‐diene terpolymer (EPDM) was carried out in toluene using dicumylperoxide (DCP) as initiator. Effects of various parameters (EPDM content, VTES content, reaction time, reaction temperature and initiator concentration) on the grafting efficiency of VTES onto EPDM were investigated. At the optimum grafting efficiency conditions, EPDM‐g‐VTES was developed by melt mixing in a twin screw extruder and then linear (l), statically vulcanized (s) and dynamically vulcanized (d) blends of EPDM‐g‐VTES with linear low‐density polyethylene (LLDPE) with varying percentage compositions were prepared by melt mixing in the twin screw extruder. The grafting of VTES onto EPDM and its crosslinking was confirmed by FT‐IR. The characterization of mechanical properties such as tensile strength, elongation at break, Young's modulus and hardness, differential scanning calorimetry (DSC) analysis and morphology were studied and compared for the EPDM‐g‐VTES/LLDPE blends. The study reveals that the dynamically vulcanized blend improves the mechanical and thermal properties due to the presence of efficient interaction between component polymers when compared with other blends. Copyright © 2005 John Wiley & Sons, Ltd.     

马来酸酐-苯乙烯熔融接枝聚丙烯的影响因素及其性能研究

用单螺杆挤出机制备了马来酸酐 (MAH) 苯乙烯 (St)对聚丙烯 (PP)的多组分单体自由基熔融接枝体系 .研究证实了当两种单体物质的量比约为 1∶1时 ,接枝物的接枝率最高 ,而熔体流动速率 (MFR)最大 .对反应体系影响因素的研究表明单体用量和引发剂用量对不同单体用量比的系列接枝物的接枝率会产生不同的影响 ;另外 ,单体用量增加 ,接枝物的MFR减小 ,过氧化二异丙苯 (DCP)用量增加 ,接枝物的MFR增加 .对多单体熔融接枝聚丙烯PP g (MAH co St)的力学性能研究发现 ,选用合适的单体用量比、单体用量和DCP用量时 ,所制备的接枝物可具有与纯PP相当或更佳的力学性能     

Peroxide‐controlled degradation of poly(propylene): rheological behaviour and process modelling

The control of the molecular weight distribution of poly(propylene) resins by peroxide degradation is widely used in polymer industry. It allows to adjust the viscosity of these resins to the level required for processing applications. The purpose of this work was to characterise the influence of peroxide degradation on the rheological behaviour of an homopolymer PP and a block copolymer PP/PE, and to use these results to obtain a predictive model of the degradation in a twin‐screw extruder. By coupling a thermomechanical model of the twin‐screw extrusion process, a kinetic model of the considered reactions and the rheological behaviour, it was possible to calculate the changes in molecular weight along the extruder, during the peroxide‐controlled degradation.     

聚丙烯/尼龙6/聚丙烯接枝物原位复合材料的形态与力学性能——共混过程对体系的影响

聚丙烯／尼龙６／聚丙烯接枝物原位复合材料的形态与力学性能———共混过程对体系的影响黎学东陈鸣才黄玉惠丛广民（中国科学院广州化学研究所广州５１０６５０）关键词原位复合材料，成纤，相容性原位成纤复合材料是指在加工过程中增强相在基体中就地形成微纤，不...     

Exchange and free radical grafting reactions in reactive extrusion

The potential of two types of reactions for reactive extrusion was evaluated in our laboratory: exchange reactions of copolyesters and free radical grafting of monomers onto polyolefins. Specifically, the alcoholysis of ethylene and vinyl acetate copolymers, the transesterification of ethylene and alkyl acrylate copolymers (EAA) and the aminolysis of alkyl acrylate copolymers were investigated as the exchange reactions while the grafting of maleic anhydride (MA) onto polypropylene (PP) as the free radical reactions. The exchange reactions are very slow without catalysts. Tin derivatives, such as dibutyl tin dilaurate (DBTDL) and dibutyl tin oxide (DBTO), are good catalysts for the alcoholysis and the transesterification, but not for the aminolysis. For the latter, tautomeric compounds, such as 2-pyridone and 2-mercaptopyridone, are efficient. Comparative kinetic studies showed that, for all the three exchange reactions, the reacting medium (solution or the homogeneous melt) does not affect their reaction mechanisms nor their intrinsic rate constants. Additionally, mechanical mixing does not contribute to the overall reactions. As for the free radical grafting of MA, the presence of electron-donating monomers and styrene (ST) in particular was shown to be very effective in improving the grafting yield while minimising the degradation of PP. This was proven to be due to the formation of a charge transfer complex between MA and such a monomer.     

Reactive blending of PE‐GMA/PA6 effect of composition and processing conditions

Blends of ethylene‐glycidyl methacrylate copolymer (PE‐GMA) and polyamide 6 (PA6) were prepared in a corotating twin screw extruder. Two processing temperatures were used in order to disperse PA6 in two forms: at high temperature in the molten state in molted PE‐GMA Matrix (emulsion type mixture) and at lower temperature as fillers in molted PEGMA matrix (suspension type mixture). Processed blends were analyzed by scanning electron microscopy and dynamic mechanical experiments to probe the reactivity in the extruder and the compatibilization phenomena. The dependence of the morphology and the rheological properties of PE‐GMA/PA6 blends on blend composition and screw rotational speed was also investigated and is discussed in the paper. The results show that dispersion of the two polymers in the molten state leads to a higher level of interfacial reaction. They also show that whatever the screw rotational speed and the temperature of extrusion are, the rate of interfacial reaction in PE‐GMA/PA6 blends is higher for 50/50 PE‐GMA/PA blends than for 70/30 PE‐GMA/PA blends. Copyright © 2015 John Wiley & Sons, Ltd.     

A study on melt grafting of maleic anhydride onto low‐density polyethylene and its blend with polyamide 6

Graft copolymerization of low‐density polyethylene (LDPE) with a maleic anhydride (MAH) was performed using intermeshing corotating twin‐screw extruder in the presence of benzoyl peroxide (BPO). The LDPE/polyamide 6 (PA6) and LDPE‐g‐MAH/PA6 blends were prepared in a corotating twin‐screw extruder. The melt viscosity of the grafted LDPE was measured by a capillary rheometer. The grafted copolymer was characterized by Fourier transform infrared spectroscopy (FTIR) and scanning electron microcopy (SEM). The influence of the variation in temperature, BPO and MAH concentration, and temperature on the grafting degree and on the melt viscosity was studied. The grafting degree increased appreciably up to about 0.45 phr and then decreased continuously with an increasing BPO concentration. According to the FTIR analysis, it was found that the amount of grafted MAH on the LDPE chains was ～5.1%. Thermal analysis showed that melting temperature of the graft copolymers decreases with increasing grafting degree. In addition to this, loss modulus (E″) of the copolymers first increased little with increasing grafting and then obviously decreased with increasing grafting degree. Furthermore, the results revealed that the tensile strength of the blends increased linearly with increasing PA6 content. The results of SEM and mechanical test showed that the blends have good interfacial adhesion and good stability of the phase structure, which is reflected in the mechanical properties. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 267–275, 2010     

Effects of different types of polyethylene on the morphology and properties of recycled poly(ethylene terephthalate)/polyethylene compatibilized blends

Recycled poly(ethylene terephthalate) (R‐PET) was blended with four types of polyethylene (PE), linear low density polyethylene (LLDPE; LL0209AA, Fs150), low density polyethylene (LDPE; F101‐1), and metallocene‐LLDPE (m‐LLDPE; Fv203) by co‐rotating twin‐screw extruder. Maleic anhydride‐grafted poly(styrene‐ethylene/butyldiene‐styrene) (SEBS‐g‐MA) was added as compatibilizer. R‐PET/PE/SEBS‐g‐MA blends were examined by scanning electron microscopy (SEM), differential scanning calorimeter (DSC), dynamic mechanical analysis (DMA), and mechanical property testing. The results indicated that the morphology and properties of the blends depended to a great extent on the miscibility between the olefin segments of SEBS‐g‐MA and PE. Due to the proper interaction between SEBS‐g‐MA and LDPE (F101‐1), most SEBS‐g‐MA, located at the interface between two phases of PET and LDPE to increase the interfacial adhesion, lead to better mechanical properties of R‐PET/LDPE (F101‐1) blend. However, both the poor miscibility of SEBS‐g‐MA with LLDPE (LL0209AA) and the excessive miscibility of SEBS‐g‐MA with LLDPE (Fs150) and m‐LLDPE (Fv203) reduced the compatibilization effect of SEBS‐g‐MA. DSC results showed that the interaction between SEBS‐g‐MA and PE obviously affected the crystallization of PET and PE. DMA results indicated that PE had more influence on the movement of SEBS‐g‐MA than PE did. Copyright © 2010 John Wiley & Sons, Ltd.     

Preparation of poly(propylene)/clay layered nanocomposites by melt intercalation from pristine montmorillonite (MMT)

Poly(propylene)/clay nanocomposites were prepared by melt intercalation, using pristine montmorillonite (MMT), hexadecyl trimethyl ammonium bromide (C16), poly(propylene) (PP) and maleic acid (MA) modified PP (MAPP), The nanocomposites structure is demonstrated using X‐ray diffraction (XRD) and high resolution electronic microscopy (HREM). Our purpose is to provide a general concept for manufacturing polymer nanocomposites by melt intercalation starting from the pristine MMT. We found different kneaders (twin‐screw extruder or twin‐roll mill) have influence on the morphology of the PP/clay nanocomposites. Thermogravimetric analysis (TGA) shows that the thermal stability of PP/clay nanocomposites has been improved compared with that of pure PP. Copyright © 2003 John Wiley & Sons, Ltd.     

Effect of maleic anhydride‐grafted polytetrafluoroethylene on the tensile and tribological properties of blending polytetrafluoroethylene with polyamide‐6

Blending polytetrafluoroethylene (PTFE) to polyamide‐6 (PA6) with and without maleic anhydride‐grafted polytetrafluoroethylene (PTFE‐g‐MA) was produced in a corotating twin screw extruder, where PTFE acts as the polymer matrix and PA6 as the dispersed phase. The effect of PTFE‐g‐MA on the tensile properties and tribological propertiesof PTFE/PA6 polymer blends is studied. Results show that the structural stability and morphology of the blends were greatly improved by PTFE‐g‐PA6 grafted copolymers, which were formed by the in situ reaction of anhydride groups with the amino end groups of PA6 during reactive extrusion forming an imidic linkage. The presence of PTFE‐g‐PA6 in the PTFE continuous phase improves the interfacial adhesion, as a result of the creation of an interphase that was formed by the interaction between the formed PTFE‐g‐PA6 copolymer in situ and both phases. Compared with thePTFE/PA6 without PTFE‐g‐MA, the PTFE/PA6 with PTFE‐g‐MAhad the lowest friction coefficient and wear under given applied load and reciprocating sliding frequency. The interfacial compatibility of the composite prevented the rubbing‐off of PA6, accordingly improved the friction and wear properties of the composite. Copyright © 2009 John Wiley & Sons, Ltd.     

Extruder‐made TPO nanocomposites. II. Effect of maleated poly(propylene)/organoclay ratio on morphology and thermal expansion behavior

Coefficients of linear thermal expansion (CTE) for poly(propylene)/ poly(propylene)‐grafted‐maleic anhydride/montmorillonite ethylene‐co‐octene elastomer (PP/PP‐g‐MA/MMT/EOR) blend nanocomposites were determined as a function of MMT content and various PP‐g‐MA/organoclay masterbatch ratios. The nanocomposites were prepared in a twin‐screw extruder at a fixed 30 wt % elastomer, 0–7 wt % MMT content, and various PP‐g‐MA/organoclay ratio of 0, 0.5, 1.0, and 1.5. The organoclay dispersion facilitated by the maleated PP helps to reduce the size of the dispersed phase elastomer particles in the PP matrix. The elastomer particle size decreased significantly as the PP‐g‐MA/organoclay ratio and MMT content increased; the elastomer particles viewed // to flow direction (FD) are smaller and less deformed compared to those viewed // to transverse direction (TD). The elastomer particle shape based on the view along the three orthogonal directions of the injection molded sample is similar to a prolate ellipsoid. The CTE decreased significantly in the FD and TD, whereas a slight increase is observed in the normal direction in the presence of MMT and PP‐g‐MA. The Chow model based on a two population approach showed better fit to experimental CTE when the effect of MMT and elastomer are considered individually. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B Polym. Phys. 2013 , 51, 952–965     

Processability improvement of polyolefins through radiation-induced branching

Radiation-induced long-chain branching for the purpose of improving melt strength and hence the processability of polypropylene (PP) and polyethylene (PE) is reviewed. Long-chain branching without significant gel content can be created by low dose irradiation of PP or PE under different atmospheres, with or without multifunctional branching promoters. The creation of long-chain branching generally leads to improvement of melt strength, which in turn may be translated into processability improvement for specific applications in which melt strength plays an important role. In this paper, the changes of the melt flow rate and the melt strength of the irradiated polymer and the relationship between long-chain branching and melt strength are reviewed. The effects of the atmosphere and the branching promoter on long-chain branching vs. degradation are discussed. The benefits of improved melt strength on the processability, e.g., sag resistance and strain hardening, are illustrated. The implications on practical polymer processing applications such as foams and films are also discussed.     

EPM-g-GMA接枝率的测定及其增韧PBT的力学性能和形态结构研究

在同向双螺杆挤出机中通过熔融接枝反应制备了EPM g GMA ,将其与PBT在转矩流变仪中熔融共混可以获得增韧的PBT工程塑料 .实验中EPM g GMA接枝率的测定采用红外工作曲线法 ,选用CCl4 做溶剂以避免溶剂对样品吸收峰的干扰 .随着EPM g GMA接枝率的增加 ,PBT EPM g GMA的缺口冲击强度相应提高 ,共混物中EPM g GMA的粒径尺寸减小 ,当EPM g GMA的接枝率为 4 7mL 1 0 0gEPM时 ,EPM g GMA的粒径尺寸可达 0 5 μm ,PBT EPM g GMA的缺口冲击强度达到 5 1 6kJ m2 ,是纯PBT的 3 1倍     

聚丙烯和聚乙烯熔融接枝改性及增容

近年来,有关高分子改性研究已引起人们的广泛关注。本文对热塑性塑料聚丙烯和聚乙烯熔融接枝改性的常用单体、提高接枝率的方法、增容作用和接枝物的表征等方面进行了综述。