Magnetic properties of misch-metal partially substituted Nd–Fe–B magnets sintered by dual alloy method

The misch-metal(MM) partially substituted Nd–Fe–B sintered magnets were fabricated by the dual alloy method,and the crystal structure, microstructure, and magnetic properties were analyzed comprehensively. X-ray diffraction(XRD)reveals that the increasing content of the MM has an inconsiderable effect on the crystallographic alignment of the magnets.Grains of the two main phases are uniformly distributed, and slightly deteriorate on the grain boundary. Due to the diffusion between the adjacent grains, the MM substituted Nd–Fe–B magnets contain three types of components with different Ce/La concentrations. Moreover, the first-order reversal curve(FORC) diagram is introduced to analyze the magnetization reversal process, coercivity mechanism, and distribution of reversal field in magnetic samples. The analysis indicates that there are two major reversal components, corresponding to the two different main phases. The domain nucleation and growth are determined to be the leading mechanism in controlling the magnetization reversal processes of the magnets sintered by the dual alloy method.     

Phase constitution and microstructure of Ce–Fe–B strip-casting alloy

The strip-casting technique plays an important role in fabricating high coercivity sintered magnet. In this paper, we investigate the phase constitution and the microstructure of rapidly solidified Ce-Fe-B alloy fabricated by strip-casting. We find that the Ce2FelgB phase coexists with Fe, Fe2B, and CeFe2 phases in the Ce-Fe-B strips. The eutectic stucture consisting of Fe and Fe2B is encased in Ce2Fe14B grains, which is blocked by the CeFe2 grains at triple junctions, indicating that the microstructure of Ce-Fe-B strip is characteristic of a peritectic solidification. Thermal analysis indicates that the large supercooling of Ce2Fe14B results in the residual Fe and Fe2B. The microstructural optimization in Ce-Fe-B strips without Fe and Fe2B could be achieved by a heat treatment of 1000 ℃.     

纳米复合永磁Pr9Fe74Co12B5Snx(x=0, 0.5)的磁化行为与磁黏滞性

用熔体快淬法制备了纳米复合永磁样品Pr₉Fe₇₄Co₁₂B₅ 与Pr₉Fe₇₄Co₁₂B₅Sn_0.5，分析了样品的起始磁化、反磁化过程，测得样品的总磁化率、可逆磁化率以及样品的磁黏滞性.结果表明，两样品在室温下均表现为单一硬磁相磁化行为，在低温下表现为双相行为，且由于添加Sn后使晶粒均匀化从而导致样品低温下的双相行为更加明显.添加Sn后引起样品中软磁相含量和软磁相晶粒尺寸的增加，使磁化反转中可逆磁化部分增多，且使反磁化形核场降低.磁黏滞性研究表明，热激活体积与软磁相晶粒的大小有关. 关键词： 纳米复合永磁 磁化反转 磁粘滞     

纳米复合永磁Pr9Fe74Co12B5Snx(x=0,0.5)的磁化行为与磁黏滞性

用熔体快淬法制备了纳米复合永磁样品Pr9Fe74Co12B5与Pr9Fe74Co12B5Sn0.5,分析了样品的起始磁化、反磁化过程,测得样品的总磁化率、可逆磁化率以及样品的磁黏滞性.结果表明,两样品在室温下均表现为单一硬磁相磁化行为,在低温下表现为双相行为,且由于添加Sn后使晶粒均匀化从而导致样品低温下的双相行为更加明显.添加Sn后引起样品中软磁相含量和软磁相晶粒尺寸的增加,使磁化反转中可逆磁化部分增多,且使反磁化形核场降低.磁黏滞性研究表明,热激活体积与软磁相晶粒的大小有关.     

The magnetization reversal behaviour for SmCo6.8Zr0.2 and SmCo6.8Zr0.2/α-（Fe,Co） nanocrystalline magnets at low temperature

This paper reports that the SmCo 6.8 Zr 0.2 nanocrystalline permanent magnets and SmCo 6.8 Zr 0.2 /α-(Fe,Co) nanocomposite permanent magnets are successfully produced by mechanical alloying and subsequently annealing at 700 C for 10 minutes.The x-ray diffraction results show that the phase structure of SmCo 6.8 Zr 0.2 nanocrystalline permanent magnets is composed of SmCo 7 phase and SmCo 6.8 Zr 0.2 /α-(Fe,Co) nanocomposite permanent magnets is composed of SmCo 7 and α-(Fe,Co) phases.The mechanism of magnetization reversal is mainly controlled by inhomogeneous domain wall pinning in SmCo 6.8 Zr 0.2 and SmCo 6.8 Zr 0.2 /α-(Fe,Co) magnets.The inter-grain exchange interaction at low temperature is investigated,which shows that the inter-grain exchange interaction of SmCo 6.8 Zr 0.2 /α-(Fe,Co) magnets increases greatly by the decrease of the measured temperature.According to Δm irr-H/H cj,Δm rev-H/H cj and χ irr-H/H cj curves at room temperature and 100 K,the changes of irreversible and reversible magnetization behaviours of SmCo 6.8 Zr 0.2 and SmCo 6.8 Zr 0.2 /α-(Fe,Co) magnets with the decreasing temperature are analysed in detail.The magnetic viscosity and the activation volume of SmCo 6.8 Zr 0.2 and SmCo 6.8 Zr 0.2 /α-(Fe,Co) magnets at different temperatures are also studied.     

Coercivity enhancement of sintered Nd-Fe-B magnets by grain boundary diffusion with Pr80-xAlxCu20 alloys

A grain boundary diffusion (GBD) process with Pr_80-xAl_xCu₂₀ (x = 0, 10, 15, 20) low melting point alloys was applied to commercial 42M sintered Nd-Fe-B magnets. The best coercivity enhancement of a diffused magnet was for the Pr₆₅Al₁₅Cu₂₀ GBD magnet, from 16.38 kOe to 22.38 kOe. Microstructural investigations indicated that increase in the Al content in the diffusion source can form a continuous grain boundary (GB) phase, optimizing the microstructure to enhance the coercivity. The coercivity enhancement is mainly due to the formation of a continuous GB phase to separate the main phase grains. Exchange decoupling between the adjacent main phase grains is enhanced after the GBD process. Meanwhile, the introduction of Al can effectively promote the infiltration of Pr into the magnet, which increases the diffusion rate of rare-earth elements within a certain range. This work provides a feasible method to enhance coercivity and reduce the use of rare-earth resources by partial replacement of rare-earth elements with non-rare-earth elements in the diffusion source.     

Sm(Co,Cu,Fe,Zr)z反磁化过程的微磁学分析

通过微磁学有限元方法研究了微结构对各向异性的Sm(Co,Cu,Fe,Zr)z磁性能的影响， 并 对不同温度下的退磁曲线进行了计算.计算结果表明，矫顽力随着2∶17相晶粒尺寸的增大 而增大，随1∶5晶界相厚度的增大而减小；通过减小晶界相厚度或增大晶粒尺寸可以有效提 高 磁能积.反磁化的物理机制主要为形核机制，主要表现为首先在晶界相形成反磁化核，随 着 磁场的增大反磁化核不断长大，最后导致整个磁体的磁化反转；而当温度升高时，晶界相逐 渐变成非磁性相，使得反磁化核难以形成，因此出现了反常的矫顽力温度依赖关系. 关键词： 微磁学 有限元 微结构 磁性能     

晶粒易轴取向度对纳米晶永磁Pr2Fe14B磁性的影响

构造了立方和不规则形状晶粒的各向异性纳米晶单相r2Fe14B磁体.利用微磁学的有限元法,模拟计算了样品的磁滞回线.计算结果表明,随着磁体晶粒易轴取向度的变差,磁体的剩磁、矫顽力均随之下降.不同晶粒尺寸的纳米晶单相Pr2Fe14B磁体,其磁性能随取向度的变化快慢不同,原因在于磁体中的晶间交换作用(IGEC)的强弱不同.随着晶粒取向度的提高,纳米晶单相磁体的矫顽力逐渐增加,这完全不同于烧结磁体.     

Coercivity and microstructure of sintered Nd-Fe-B magnets diffused with Pr-Co,Pr-Al,and Pr-Co-Al alloys

The commercial 42 M Nd-Fe-B magnet was treated by grain boundary diffusion(GBD)with Pr₇₀Co₃₀(PC),Pr₇₀Al₃₀(PA)and Pr₇₀Co₁₅Al₁₅(PCA)alloys,respectively.The mechanism of coercivity enhancement in the GBD magnets was investigated.The coercivity was enhanced from 1.63 T to 2.15 T in the PCA GBD magnet,higher than the 1.81 T of the PC GBD magnet and the 2.01 T of the PA GBD magnet.This indicates that the joint addition of Co and Al in the diffusion source can further improve the coercivity.Microstructural investigations show that the coercivity enhancement is mainly attributed to the exchange-decoupling of the GB phases.In the PCA GBD magnet,the wider thin GB phases can be formed and the thin GB phases can still be observed at the diffusion depth of 1500μm due to the combined action of Co and Al.At the same time,the formation of the Pr-rich shell can also be observed,which is helpful for the coercivity enhancement.     

Fine-grained NdFeB magnets prepared by low temperature pre-sintering and subsequent hot pressing

Fine-grained Nd10.79Pr2.8Al0.4B7.72Fe78.29magnets were prepared by low temperature pre-sintering and subsequent hot pressing.The grain size of the magnets is just about 1–3μm because the low sintering temperature results in no grain growth.The orientation degree,microstructure,and magnetic properties were studied.Some grains’easy axes deviate from the orientation direction,possibly due to grain rotation during the hot pressing.By subsequent annealing,the magnetic properties were significantly enhanced.Especially,the squareness of the demagnetization curve was improved greatly.The enhancement of coercivity by annealing can be explained by an improvement of both grain boundaries and magnetic isolation,which decouples the exchange interaction between neighboring grains.