Two‐dimensional non‐close‐packed arrays of nanoparticles via core‐shell nanospheres and reactive ion etching

Nanosized PTFE/polystyrene core‐shell particles were prepared by seed emulsion polymerization technique starting from PTFE seeds of 20 nm. At the end of the reaction, no residual PTFE nor secondary nucleation was observed and by appropriately choosing the ratio between the monomer and the PTFE seed it was possible to obtain particles, with predetermined size in the range 60–100 nm, featuring an extremely narrow size distribution. These particles were successfully employed as building blocks for the preparation of large scale nanosized monolayers through the floating technique. Reactive ion etching was further applied to modulate the size characteristics of the resulting 2D ordered nanostructure. Although for relatively short RIE times a peculiar continuous morphology was observed in which the particles are interconnected through thin arms, on further increasing the RIE time a well‐organized 2D arrangement of particles with size of about 30 nm was obtained. Considering the shell as an expendable ordering and spacing tool, the use of core‐shell nanospheres allows a wide variety of controlled morphologies to be designed and prepared thus opening new perspectives for nanostructure fabrication processes through nanosphere lithography (NSL). Copyright © 2011 John Wiley & Sons, Ltd.     

Preparation and Thermal Characterization of PTFE/PES Nanocomposites

Summary: PTFE/PES composites were prepared by precipitation of Radel A® into a PTFE latex containing nanoparticles with average diameters of 48 nm and spherical shape. Several samples were prepared by varying the relative ratio between the Radel A® and PTFE content. The combination of SEM and AFM analysis indicates that the precipitation of Radel A in the presence of PTFE leads mainly, if not exclusively, to a bimodal mixture of the two homoparticles. The fractionated crystallization behaviour of these samples is revealing of the PTFE dispersion degree within the Radel A® matrix. When the PTFE amount is lower than 2%, a perfect PTFE nanoparticle dispersion is obtained. When the amount of PTFE is comprised between 5 and 30%, larger PTFE clusters are obtained that, after melting, coalesce and crystallize at higher temperatures depending on the crystallization propensity of their individual heterogeneous nuclei. Finally, in case of samples 40%, only one crystallization exotherm is observed at 310 °C indicating the formation of very large clusters that after melting coalesce into wide domains.     

PMMA‐based core‐shell nanoparticles with various PTFE cores

Polytetrafluoroethylene (PTFE) latices with spherical and rod‐like particles in the submicrometer size range, were employed as seeds in the emulsifier‐free methylmethacrylate (MMA) emulsion polymerization to obtain PTFE‐polymethylmethacrylate (PMMA) core‐shell nanoparticles. Stable latices were generally obtained. No residual PTFE was found at the end of the reaction. By appropriately choosing the ratio between MMA and PTFE in the reaction mixture, particles with predetermined size and monodisperse or narrow size distribution were prepared. The high structural regularity of the core‐shell samples allows the preparation of film with a periodic distribution of the cores thus ultimately leading to a well structured 2D colloidal crystal. A very peculiar crystallization behavior was observed because of the PTFE compartmentalization in the composite. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2928–2937, 2009     

On the multiple crystallization behavior of PTFE in PMMA/PTFE nanocomposites from core–shell nanoparticles

The peculiar thermal behavior of four PTFE/PMMA (Polymethylmethacrylate) core–shell nanoparticle samples, marked DV2M1, DV2M2, DV2M4, and DV2M6, was studied by combined differential scanning calorimetry and thermogravimetric analysis. The melting process of the PTFE in the various samples, subjected to annealing and thermal treatments, does not change. In contrast, a complex fractionated crystallization‐type behavior for the PTFE component was observed. The nanocomposite produced by the PMMA shell fluidification features a perfect dispersion of the nanometric PTFE cores. In these conditions, only one crystallization exotherm at very high undercooling is observed, possibly deriving from the homogeneous nucleation mechanism. In contrast, when high temperature thermal treatments cause the decomposition with partial loss of the PMMA shell and allows some cores to get in contact and merge, a crystallization process structured into several components is observed. This behavior indicates that different nucleation mechanisms are active, possibly involving the participation of distinct types of active nuclei with distinct crystallization efficiencies. Finally, when the PMMA shell amount is substantially reduced by the thermal degradation, only the expected crystallization process at moderate undercooling (310 °C) is observed, corresponding to the bulk crystallization induced by the most efficient heterogeneous nuclei. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 548–554, 2010     

Thermal and DMA Characterization of PTFE-PMMA Nanocomposites from Core-Shell Nanoparticles

The thermal and dynamic-mechanical characteristics of three PTFE/PMMA nanoparticle samples are described. The shell forming PMMA, once isolated from the PTFE cores, exhibits a lower thermal stability than the PMMA component in the corresponding nanocomposite under both thermal and oxidative degradation conditions thus indicating a definite, though moderate, thermal reinforcement due to the morphology of the nanocomposites. An increase in the thermal stability under nitrogen atmosphere was observed as the PTFE amount increases. However under air, no difference is observed in the various systems. These observations suggest that only a physical shield can be exerted by the PTFE cores to the PMMA matrix possibly due to a weak interface between PTFE and the PMMA. This hypothesis is also substantiated by the DMA analysis.     

PTFE nanoemulsions as ultralow-k dielectric materials

Modern integrated circuits require insulating materials with a dielectric constant as low as possible in order to obtain device speed improvements through lower RC delay. We have investigated the electrical and structural properties of PTFE thin films obtained from Algoflon^®-PTFE nanoemulsions, via spin coating deposition, followed by sintering. Films as thin as 160 nm with dielectric strength better than 4 MV/cm have been obtained.