Data-driven preventive maintenance for a heterogeneous machine portfolio

We describe a data-driven approach to optimize periodic maintenance policies for a heterogeneous portfolio with different machine profiles. When insufficient data are available per profile to assess failure intensities and costs accurately, we pool the data of all machine profiles and evaluate the effect of (observable) machine characteristics by calibrating appropriate statistical models. This reduces maintenance costs compared to a stratified approach that splits the data into subsets per profile and a uniform approach that treats all profiles the same.     

维持性血液透析患者血清铁调素水平与心血管疾病的关系研究

目的观察分析维持性血液透析患者血清铁调素水平与心血管疾病的关系。方法选择惠州市第三人民医院2014年12月至2016年12月期间收治的维持性血液透析患者54例作为观察组,包含20例患者出现心血管疾病,另外选择接受体检的健康人25例作为对照组。结果观察组患者的血清铁调素水平、晚期氧化蛋白物及IL-6均显著高于对照组,比较差异具有统计学意义(P0.05);观察组发生心血管疾病患者血清铁调素水平显著高于非心血管疾病患者,数据比较差异具有统计学意义(P0.05)。结论血液透析患者血清铁调素水平与心血管疾病具有相关性,即可作为血透患者发生心血管疾病的新的独立危险因素,但需要进一步验证。     

On a single discrete scale for preventive maintenance with two shock processes affecting a complex system

A new approach to optimal maintenance of systems (networks) is suggested. It is applied to systems subject to two external independent shock processes. A system ‘consists’ of two parts, and each shock process affects only its own part. A new notion of bivariate signature is suggested and used for obtaining survival characteristics of a system and further optimization of the preventive maintenance actions. The preventive maintenance optimization is considered in the univariate discrete scale that counts the overall numbers of shocks of both types. An example of a transportation network is considered. Copyright © 2016 John Wiley & Sons, Ltd.     

Maintaining the predictive abilities of multivariate calibration models by spectral space transformation

In quantitative on-line/in-line monitoring of chemical and bio-chemical processes using spectroscopic instruments, multivariate calibration models are indispensable for the extraction of chemical information from complex spectroscopic measurements. The development of reliable multivariate calibration models is generally time-consuming and costly. Therefore, once a reliable multivariate calibration model is established, it is expected to be used for an extended period. However, any change in the instrumental response or variations in the measurement conditions can render a multivariate calibration model invalid. In this contribution, a new method, spectral space transformation (SST), has been developed to maintain the predictive abilities of multivariate calibration models when the spectrometer or measurement conditions are altered. SST tries to eliminate the spectral differences induced by the changes in instruments or measurement conditions through the transformation between two spectral spaces spanned by the corresponding spectra of a subset of standardization samples measured on two instruments or under two sets of experimental conditions. The performance of the method has been tested on two data sets comprising NIR and MIR spectra. The experimental results show that SST can achieve satisfactory analyte predictions from spectroscopic measurements subject to spectrometer/probe alteration, when only a few standardization samples are used. Compared with the existing popular methods designed for the same purpose, i.e. global PLS, univariate slope and bias correction (SBC) and piecewise direct standardization (PDS), SST has the advantages of implementation simplicity, wider applicability and better performance in terms of predictive accuracy.     

水下航行器通气超空泡生成与维持实验研究

超高速水下航行器通气系统工作时需采用多级通气流量.为获得通气流量的设计依据,在西北工业大学高速水洞进行了超空泡生成和维持、通气流量突变对空泡形态影响的系列实验研究.实验结果表明:生成超空泡的通气流量与维持相应空泡形态的通气流量相差很大,就本次研究所选的模型而言,前者是后者的2.616倍左右;通气超空泡生成速度与航行器速...     

Single machine scheduling with semi-resumable machine availability constraints

This paper considers the semi-resumable model of single machine scheduling with a non-availability period. The machine is not available for processing during a given time interval. A job cannot be completed before the non-availability period will have to partially restart after the machine has become available again. For the problem with objective of minimizing makespan, the tight worst-case ratio of algorithm LPT is given, and an FPTAS is also proposed. For the problem with objective of minimizing total weighted completion time, an approximation algorithm with worst-case ratio smaller than 2 is presented. Two special cases of the latter problem are also considered, and improved algorithms are given.     

多态系统部件维修成本评估分析

多态系统是可靠性理论中的一种重要系统,是指部件和系统具有多个状态。随着部件的劣化,系统的性能随之下降。为了提高系统的性能,部件需要进行一定的维修。本文考虑部件状态转移率与停留时间的关系,利用重要度理论来分析部件维修成本的变化规律,得出对系统维修成本影响最大的部件。首先,基于维修成本的函数关系,给出了重要度的表达式;其次,针对典型串联系统和并联系统,随着时间推移,给出维修成本的变化规律;最后算例仿真验证了提出方法的有效性和正确性。     

考虑非周期检测的视情维修与备件订购联合策略优化

针对单部件系统/关键部件提出视情维修与备件订购联合策略,其中系统退化服从两阶段延迟时间过程且采用非周期检测策略,退化初期以检测间隔T₁检查系统状态,而在第一次识别缺陷状态时,缩短检测周期为T₂、订购备件且进行不完美维修;若系统在随后的退化中被识别处于缺陷状态,执行不完美维修直至超过阈值次数N_max并采取预防性更换,但若在检测周期内发生故障则进行更换。根据系统状态和备件状态分析各种可能更新事件及相应的联合决策,利用更新报酬理论构建最小化单位时间内期望成本的目标函数,优化T₁,T₂, N_max。与对比模型策略相比,算例结果表明所提出的联合策略能有效降低单位时间内的期望成本。     

具有老化效应的单机共同工期安排和工件可拒绝排序问题

研究共同工期安排和具有老化效应的单机排序问题。在整个加工过程中,工件的实际加工时间是与其所在位置和工件本身老化率相关的函数,生产商可以通过支付一定的处罚费用而拒绝加工某些工件。鉴于生产过程中出现老化效应,通过采取维修活动来提高生产率。目标是划分接受工件集和拒绝工件集,确定接受工件集中工件的加工次序和维修活动安排的位置,以极小化接受工件的提前、延误、工期与拒绝工件的总处罚费用的加权和。对这一问题,首先将其转化为指派问题并构造了最优多项式时间算法;其次,证明了目标函数满足一定条件下的问题的更一般形式能够在多项式时间内得到最优解;最后,对本文问题的一个特殊情况,设计了具有更低时间复杂度的多项式动态规划算法。     

Warranty cost analysis for products with a dormant state

Most building services products are installed while a building is constructed, but they are not operated until the building is commissioned. The warranty of the products may cover the time starting from their installation to the end of the warranty period. Prior to the commissioning of the building, the products are at a dormant mode (i.e., not operated) but protected by the warranty. For such products, both the usage intensity and the failure patterns are different from those with continuous usage intensity and failure patterns. This paper develops warranty cost models for repairable products with a dormant mode from both the manufacturer’s and buyer’s perspectives. Relationships between the failure patterns at the dormant mode and at the operational mode are also discussed. Numerical examples and sensitivity analysis are used to demonstrate the applicability of the methodology derived in the paper.