氢化物发生-原子荧光光谱法测定核电用钢中痕量锡

提出了氢化物发生-原子荧光光谱法测定核电用钢中痕量锡的方法。样品在酒石酸溶液存在下,用盐酸-硝酸(3+1)混合酸溶解,用50 g·L-1硫脲-抗坏血酸混合溶液作掩蔽剂,20 g·L-1硼氢化钾溶液作为锡(Ⅳ)的还原剂,氢化反应在pH 5.0~5.5介质中进行,锡的质量浓度在50μg·L-1范围以内与相应的荧光强度呈线性关系,方法的检出限(3s/k)为0.4μg·L-1。应用此方法分析了核电用钢及不锈钢标准样品中锡的含量,并与电感耦合等离子体原子发射光谱法作了比较,测定值与标准值相符,结果的相对标准偏差(n=8)均小于4.5%。     

Evolution of surface chemistry during sintering of water-atomized iron and low-alloyed steel powder

Water-atomized iron and steel powder is commonly used as the base material for powder metallurgy (PM) of ferrous components. The powder surface chemistry is characterized by a thin surface oxide layer and more thermodynamically stable oxide particulates whose extent, distribution, and composition change during the sintering cycle due to a complex set of oxidation–reduction reactions. In this study, the surface chemistry of iron and steel powder was investigated by combined surface and thermal analysis. The progressive reduction of oxides was studied using model sintering cycles in hydrogen atmospheres in a thermogravimetric (TG) setup, with experiments ended at intermediate steps (500–1300°C) of the heating stage. The surface chemistry of the samples was then investigated by means of X-ray photoelectron spectroscopy (XPS) to reveal changes that occurred during heating. The results show that reduction of the surface oxide layer occurs at relatively lower temperature for the steel powder, attributed to an influence of chromium, which is supported by a strong increase in Cr content immediately after oxide layer reduction. The reduction of the stable oxide particulates was shifted to higher temperatures, reflecting their higher thermodynamic stability. A complementary vacuum annealing treatment at 800°C was performed in a furnace directly connected to the XPS instrument allowing for sample transfer in vacuum. The results showed that Fe oxides were completely reduced, with segregation and growth of Cr and Mn oxides on the particle surfaces. This underlines the sequential reduction of oxides during sintering that reflects the thermodynamic stability and availability of oxide-forming elements.     

Surface chemistry and diffusion of trace and alloying elements during in vacuum thermal deoxidation of stainless steel

Removal of the native surface oxide from steel is an important initial step during vacuum brazing. Trace and alloying elements in steel, such as Mn, Si, and Ni, can diffuse to the surface and influence the deoxidation process. The detailed surface chemical composition and grain morphology of the common stainless-steel grade 316L is imaged and spectroscopically analyzed at several stages of in-vacuum annealing from room temperature up to 850°C. Measurements are performed using synchrotron-based X-ray photoemission and low-energy electron microscopy (XPEEM/LEEM). The initial native Cr surface oxide is amorphous and unaffected by the underlying Fe grain morphology. After annealing to ~700°C, the grain morphology is seen at the surface, persisting also after the complete oxygen removal at 850°C. The surface concentration of first Mn and then Si increases significantly when annealing to 500°C and 700°C, respectively, while Ni and Cr concentrations do not change. Mn and Si are not located only in grain boundaries or clusters but are distributed across over the surface. Both Mn and Si appear as oxides, while Cr oxide becomes metallic Cr. Annealing from 500°C up to 850°C leads to the removal of first the Mn and then Si oxides from the surface, while Cr and Fe are completely reduced to metals. Deoxidation of Cr occurs faster at the grain boundaries, and the final Cr metal surface content varies between the grains. The findings are summarized in a general qualitative model, relevant for austenite steels.     

Analysis of plasma characteristics and conductive mechanism of laser assisted pulsed arc welding

This study aims to investigate the arc plasma shape and the spectral characteristics during the laser assisted pulsed arc welding process. The arc plasma shape was synchronously observed using a high speed camera, and the emission spectrum of plasma was obtained by spectrometer. The well-known Boltzmann plot method and Stark broadening were used to calculate the electron temperature and density respectively. The conductive mechanism of arc ignition in laser assisted arc hybrid welding was investigated, and it was found that the plasma current moved to the arc anode under the action of electric field. Thus, a significant parabolic channel was formed between the keyhole and the wire tip. This channel became the main method of energy transformation between the arc and the molten pool. The calculation results of plasma resistivity show that the laser plasma has low resistivity as the starting point of conductive channel formation. When the laser pulse duration increases, the intensity of the plasma radiation spectrum and the plasma electron density will increase, and the electron temperature will decrease.     

Evaluation of a polymer-steel laminated sheet composite structure produced by friction stir additive manufacturing (FSAM) technology

Laminated polymer-steel composites are promising layered materials for practical applications in the automotive industry considering their superior crush resistance capacity in terms of enhanced damping potential. In this research, the sheet lamination (SL) route of friction stir additive manufacturing (FTAM) technology was implemented for the production of a poly-methyl-methacrylate (PMMA) polymer matrix composite structure as reinforced by textile stainless steel layers, and feeding of PMMA granulates inside the stirred region. Layers bonding and the soundness of composite formation during fabrication of the laminated structure were studied. Possible chemical interactions between the steel and PMMA during friction stir mixing followed by solid-state consolidation of composite layers were characterized by X-ray photoelectron spectroscopy (XPS) analysis. The results revealed some evidence for dipole bonding between iron with oxygen and carbon elements. Orientation dependency of polymer-steel sheet laminated composite structures was demonstrated by universal tensile testing and flexural bending from different sections and fractographic analyses. Superior flexural bending (around 90% of PMMA) was shown for the produced layered structure.     

苯酚苯胺共聚物在304不锈钢电极表面的电化学合成及成膜微观结构分析

Electrochemical copolymerization of phenol and aniline was achieved on 304 stainless steel anodes in neutral water solution with an electrolyte of Na₂SO₄O₄. Compared with pit corro-sion potential of different copolymer coatings, the best solution composition was 0.09 mol/L phenol and 0.01 mol/L aniline. Through infrared spectrum analysis, polyaniline structure was proved in phenol-aniline copolymer, as well as more side chains. Scanning electron mi-croscope was used to analyze microstructure of copolymer coating, taking advantage of part solubility of phenol-aniline copolymer in tetrahydrofuran, the bifurcate network structure was observed. The copolymer coating microstructure was summarized, compared with the performance of polyphenol coatings, the reasons of corrosion resistance enhancement with the addition of aniline in electropolymerization reaction was assumed as well.     

电化学动电位再活化法(EPR法)的应用研究

应用电化学动电位再活化法(EPR法)评价不锈钢复合板和低铬铁素体不锈钢的晶间腐蚀敏感性. 结果表明,以电化学动电位再活化法测得的反向扫描与正向扫描电流最大值之比（ir / ia）评价堆焊不锈钢复合板00Cr17Ni14Mo2/20R复层晶间敏感性与传统H2SO4-CuSO4-Cu法测定的结果吻合甚好;评价爆炸复合板复层06Cr13R低铬铁素体不锈钢晶间腐蚀敏感性与草酸浸蚀法测定的也一致. 说明该法可以成功用于定量、定性地评价不锈钢复合板和低铬铁素体不锈钢的晶间腐蚀敏感性.     

基于夏比冲击试验的材料失效模型参数

结合夏比冲击试验和ABAQUS显式动力数值模拟,对Q370d钢进行了Johnson-Cook失效模型参数研究。首先,在不考虑材料失效的情况下,通过3种不同厚度的无缺口试件冲击实验对有限元模型参数设置和材料本构模型的准确性进行了验证,同时还讨论了试件断裂区网格的合适尺寸;在此基础上,基于正交设计,通过大量的有限元数值模拟得到失效模型参数样本,利用回归分析求得冲击功与失效模型参数的回归方程组;最后结合夏比V型缺口冲击试验,求解Q370d钢的失效模型参数,并对断裂截面的力学特性进行了分析,可为工程应用提供参考。     

高温下钢管自密实混凝土界面接触热阻试验研究

钢管混凝土结构的火灾性能研究通常要考虑钢管和混凝土的界面接触热阻问题,本文对钢管自密实混凝土柱的界面接触热阻进行了试验研究。制作了8个钢管自密实混凝土柱,依据Fourier定律和Newton冷却定律得到了钢管混凝土界面接触热阻的求解方法。利用有限元和多项式拟合外推得到界面温度,得出钢管混凝土接触热阻随着钢管界面温度的变化规律。试验结果表明,未受载的钢管自密实混凝土界面接触热阻平均值范围在0.002~0.01m2·K/W,与其他文献结果相比有一定可靠性。     

离子液体作为钢-聚四氟乙烯润滑剂的摩擦学性能研究

采用微动摩擦磨损试验机考察了不同条件下三种离子液体作为钢/聚四氟乙烯润滑剂的摩擦学性能,并与传统润滑油聚α-烯烃(PAO)及干摩擦条件下的摩擦学性能做了对比.采用扫描电子显微镜(SEM)及X射线光电子能谱仪(XPS)对磨斑表面进行了分析.结果表明:在变载变频试验条件下,三种离子液体与PAO的减摩抗磨性能相当;而在长磨试验条件下,离子液体均表现出优于PAO的摩擦学性能.原因是离子液体分子中的N、P、O等活性元素在摩擦过程中与聚四氟乙烯基底发生了摩擦化学反应,形成了具有润滑作用的化合物边界润滑膜,有效抑制了摩擦副的直接接触,而且该润滑膜的性能优于PAO润滑下形成的保护膜,从而使离子液体表现出优于PAO的摩擦学性能.