Influence of modification time and high frequency ultrasound irradiation on self-assembling of alkylphosphonic acids on stainless steel: Electrochemical and spectroscopic studies

Self-assembly of alkylphosphonic acids on stainless steel was investigated under different conditions. Four different alkylphosphonic acids exhibiting alkyl chain of various size were synthesized and studied: butylphosphonic acid (C4P), octylphosphonic acid (C8P), decylphosphonic acid (C10P), and hexadecylphosphonic acid (C16P). Electrochemistry experiments were extensively carried out in order to determine electrochemical surface blocking of adsorbed layers in function of grafting time. In term of surface blocking, an 8 h modification time was optimal for all alkylphosphonic acids. Longer immersion times lead to degradation of adsorbed layers. For the first time, grafting of C16P was studied under high frequency ultrasound irradiation. Interestingly, grafting process is highly accelerated under sonication and well-covering C16P modified substrates are obtained after 1 h of immersion under ultrasound irradiation. This would allow to elaborate high-quality alkylphosphonic acids modified samples within much shorter times. Water contact angles measurements and X-ray Photoelectrons Spectroscopy (XPS) confirmed presence of adsorbed alkylphosphonic acids on stainless steel surface. A very tight link between electrochemical blocking, surface hydrophobicity and species chemical grafting was established.     

模具钢表面激光毛化工艺的试验研究

以模具工业45^#钢摩擦学设计及性能要求为基础，分析了激光毛化模具钢表面形貌的形成机理及其关键的影响因素。采用灯泵浦Nd：YAG脉冲激光器在试样表面进行激光毛化工艺试验，获得了合理的激光毛化参数范围：激光峰值功率0．8～1．6kW，离焦量-1．4～-0．4mm、＋0．4～4-1．4mm，辅助气体压力〉0．2MPa，脉宽1．8ms。采用功率增益和氧气保护，可加工出预先设定的微火山口状毛化形貌。微凹坑形貌的成功获得对于提高拉伸模具的摩擦磨损性能，进一步掌握激光毛化参数与材料的作用规律，提供了有效的数据参考。     

Corrosion Products Formed on Mild Steel Samples Submerged in Various Aqueous Solutions

Corroded samples, from the steel shell of an industrial evaporator system were investigated. A protective magnetite layer had formed, which subsequently dissolved in localised areas, resulting in failure of the shell. To clarify the mechanisms involved, mild steel samples of similar composition to the steel shell were submerged in the condensate and experiments were performed at room temperature and at 90°C under both static and dynamic conditions for exposure times up to 30 days. Control samples were submerged in deionised water under similar conditions. The dynamic corrosion rates in the industrial condensate were a factor of 2 higher than the rates for the deionised water, whilst static corrosion rates, measured in both media, were lower by a factor of 3 to 4 found for the dynamic experiments. The corrosion products were identified by means of CEMS analyses. The main components were magnetite and oxyhydroxides of iron. Additional to the species mentioned, -Fe₂O₃, goethite and hematite formed.     

Analysis of nitrogen-influenced surface near zones of ferrous materials by glow discharge spectroscopy (GDOS)

Glow discharge spectroscopy (GDOS) will be shown to be a quick, informative and simple method for quantitative depth profile analysis of elements of nitrided layers well suited for their quality control. By systematic variation of all glow discharge determining parameters it is possible to get an excellent depth resolution in the order of sub-m corresponding to a comparatively large analytical activated area (50 mm²). In this paper the behaviour of a number of important parameters related to sputtering of the activated area will be discussed. Some quantitative GDOS depth profiles of carbon and nitrogen of pure iron samples nitrided by different procedures will be shown as examples for application.     

A nondestructive method for estimation of the fracture toughness of CrMoV rotor steels based on ultrasonic nonlinearity

The objective of this paper is to develop a nondestructive method for estimating the fracture toughness (K(IC)) of CrMoV steels used as the rotor material of steam turbines in power plants. To achieve this objective, a number of CrMoV steel samples were heat-treated, and the fracture appearance transition temperature (FATT) was determined as a function of aging time. Nonlinear ultrasonics was employed as the theoretical basis to explain the harmonic generation in a damaged material, and the nonlinearity parameter of the second harmonic wave was the experimental measure used to be correlated to the fracture toughness of the rotor steel. The nondestructive procedure for estimating the K(IC) consists of two steps. First, the correlations between the nonlinearity parameter and the FATT are sought. The FATT values are then used to estimate K(IC) using the K(IC) versus excess temperature (i.e., T-FATT) correlation that is available in the literature for CrMoV rotor steel.     

不锈钢管道低温溅射镀TiN薄膜技术

 设计了一套适用于加速器细长管道真空室的低温溅射镀TiN薄膜装置。利用该装置，对86 mm×2 000 mm的不锈钢管道真空室进行溅射镀TiN膜实验，并对镀膜实验结果进行分析，得到了适用于加速器管道真空室内壁溅射镀TiN膜的表面处理参数。样品测试结果表明：在压强为80～90 Pa、基体温度为160~180 ℃的镀膜参数下，不锈钢管道内壁获得的TiN薄膜最佳，薄膜沉积速率为0.145 nm/s。镀膜后真空室的二次电子产额明显降低。     

Characteristics of cobalt-based alloy coating on tool steel prepared by powder feeding laser cladding

Co-based alloy coating was deposited on tool steel by powder feeding laser cladding. Sections of such coatings were examined to reveal their microstructures and phases using scanning electron microscope (SEM) and X-ray diffractometer (XRD). The results showed that the prime phase (γ-Co dendrite) and other phases, including Cr₂₃C₆, Co₇W₆, and CrNi existed in the coatings. Some different solidification morphologies, such as planar (at the interface), cellular and dendrite formed, varying from the interface to the surface. Fine microstructures of γ-Co dendrite and lamellar eutectic in dendritical regions strengthened the coatings. Besides, the effects of aged treatment on the microstructure and microhardness of the surface coating were studied. Aged treatment led to the precipitations of some carbide particles (Cr₇C₃ and Co₃C) and boride particles (Co₄B) from the cladded coating, causing an increase in microhardness in the laser-cladded coating.     

Corrosion behavior of low energy,high temperature nitrogen ion-implanted AISI 304 stainless steel

This work presents the results of a low-energy nitrogen ion implantation of AISI 304 type stainless steel (SS) at a moderate temperature of about 500°C. The nitrogen ions are extracted from a Kauffman-type ion source at an energy of 30 keV, and ion current density of 100 μA cm⁻². Nitrogen ion concentration of 6 × 10¹⁷, 8 × 10¹⁷ and 10¹⁸ ions cm⁻², were selected for our study. The X-ray diffraction results show the formation of CrN polycrystalline phase after nitrogen bombardment and a change of crystallinity due to the change in nitrogen ion concentration. The secondary ion mass spectrometry (SIMS) results show the formation of CrN phases too. Corrosion test has shown that corrosion resistance is enhanced by increasing nitrogen ion concentration.      

Low silicon non-grain-oriented electrical steel: Linking magnetic properties with metallurgical factors

Commercial supply, from several steel manufacturers, of low-silicon non-grain-oriented electrical steel was monitored over a span of several years. A total of 51 samples were selected—selected from many hundreds on the basis of large differences in magnetic properties, but absence of significant variations in chemistry (other than differences in silicon percentage). The selected samples were analyzed for crystallographic texture and for grain size.     

Deposition and properties of high-carbon iron films

Thin high-carbon iron films were deposited by pulsed laser deposition onto grids for transmission electron microscopy using pre-combined carbon/iron targets with equal area ratio. The deposited films of about 20 nm in thickness were directly characterized by transmission electron microscopy. The films showed a variety of phases, surprisingly also including the NaCl-type FeC phase, which was theoretically predicted in the literature. For comparison, thin high-carbon stainless-steel films were deposited onto oxidized Si wafers with different carbon ratios in the targets (10, 20, 40 and 50 at.%). These films were characterized by means of Mössbauer Spectroscopy, the magneto-optical Kerr-effect, grazing incidence X-ray diffraction and Rutherford backscattering spectrometry. With these methods clearly defined multilayer-structures were observed which could lead to interesting magneto-resistance phenomena if the thickness of the multilayers can be controlled by the processing parameters.