Pervaporation with chitosan membranes II. Blend membranes of chitosan and polyacrylic acid and comparison of homogeneous and composite membrane based on polyelectrolyte complexes of chitosan and polyacrylic acid for the separation of ethanol-water mixtures

Three different types of blend membranes based on chitosan and polyacrylic acid were prepared from homogeneous polymer solution and their performance on the pervaporation separation of water-ethanol mixtures was investigated. It was found that all membranes are highly water-selective. The temperature dependence of membrane permselectivity for the feed solutions of higher water content (>30 wt%) was unusual in that both permeability and separation factor increased with increase in temperature. This phenomenon might be explained from the aspect of activation energy and suggested that the sorption contribution to activation energy of permeation should not always be ignored when strong interaction occurs in the pervaporation membrane system.A comparison of pervaporation performance between composite and homogeneous membranes was also studied. Typical pervaporation results at 30°C for a 95 wt% ethanol aqueous solution were: for the homogeneous membrane, permeation flux = 33 g/m² h, separation factor = 2216; and for the composite membrane, permeation flux = 132 g/m² h, separation factor = 1008. A transport model consisting of dense layer and porous substrate in series was developed to describe the effect of porous substrate on pervaporation performance.     

ZSM-5分子筛填充壳聚糖膜的制备与性能研究

采用液相共混的方法制备了ZSM-5分子筛填充壳聚糖膜.扫描电镜表征表明分子筛在膜中分散均匀,膜表面没有明显缺陷.考察了填充膜在碳酸二甲酯/甲醇混合液中的溶胀和吸附行为,探讨了填充膜中分子筛含量及操作温度对渗透汽化膜分离性能的影响.结果表明膜优先吸附甲醇,其分离性能主要由溶解过程控制;随着膜中分子筛含量的增加,膜的溶胀度增大,渗透通量大幅度提高;渗透通量与操作温度符合Arrhenius关系式.与壳聚糖均质膜相比,ZSM-5分子筛填充壳聚糖膜对甲醇和碳酸二甲酯混合物具有更好的分离效果.     

Chitosan/N-methylol nylon 6 blend membranes for the pervaporation separation of ethanol–water mixtures

Blend membranes of chitosan and N-methylol nylon 6 were prepared by solution blending. Their pervaporation performances for the separation of ethanol–water mixtures were investigated in terms of acid (H₂SO₄) post-treatment, feed concentration, blend ratio and temperature. The pervaporation performance of the blend membranes was significantly improved by ionizing with H₂SO₄. The blend ratio of chitosan and N-methylol nylon 6 plays a different role at feed solutions of low and high water content. At a feed solution having low water content, an increase in chitosan content caused a decrease in permeability and an increase in separation factor. At a feed solution having high water content, the permeability increases with an increase in chitosan content, while the separation factor shows a maximum value around 60 wt% chitosan. It is proposed that extra permeation channels generated from the phase separation boundary between ionized chitosan and N-methylol nylon 6 account for the abnormal temperature dependence of pervaporation performance of the blend membranes.     

Pervaporation performance of novel chitosan‐POSS hybrid membranes: Effects of POSS and operating conditions

Four types of polyhedral oligosilsesquioxane (POSS)–octaanion, octaammonium, octanitrophenyl, and octaaminophenyl–were incorporated into chitosan (CS) to fabricate inorganic–organic hybrid membranes. The hybrid membranes were employed for the pervaporation dehydration of ethanol aqueous solutions. The performance of the hybrid membranes was found to be influenced by the type and loading amount of POSS. In comparison with the neat CS membranes which showed a separation factor of 65.2 for 10 wt % water in the feed at 303 K, the hybrid membranes containing 5 wt % of octaanion and octaaminophenyl POSS showed high separation factors of 305.6 and 373.3, respectively. The effects of the operating conditions such as the feed composition and temperature on the pervaporation performance of the membranes were investigated. Activation energies for permeation in the membranes were estimated from Arrhenius relationship. The activation energies for ethanol permeation in the hybrid membranes were much higher than that in the CS membrane, which may account for the large enhancements in the selectivity of the hybrid membranes. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

壳聚糖膜的处理方法与其渗透汽化性能间的关系

对壳聚糖均质膜折脱酸处理、干燥方法与所得膜的渗透汽化性能间的关系进行了研究。结果表明，处理方法的不同直接影响到膜的透过、分离性能。用含３ｗｔ．％ＮａＯＨ的醇水溶液（乙醇／水＝５０／５０（ｗｔ．／ｗｔ．））进行脱酸处理的膜，其α水／乙醇值，在料液温度为５５－７５℃的范围内几乎不变。     

Dehydration of water-alcohol mixtures by pervaporation and vapor permeation through surface resintering expanded poly(tetrafluoroethylene) membranes

For the purpose of separating aqueous alcohol mixtures by the use of the pervaporation and vapor permeation techniques, a surface resintering expanded poly(tetrafluoroethylene) (e-PTFE), membrane was investigated. The surface properties of the modified e-PTFE membranes were characterized by atomic force microscopy, scanning electron microscopy, and contact angle meter. The X-ray diffraction measurements show that the crystallinity of the e-PTFE membrane decreases with increasing the surface resintering temperature. The surface roughness decreases with the surface resintering temperature increases. The membrane exhibited water selectivity during all process runs. The effects of feed composition, surface resintering temperature, and molar volume of the alcohols on pervaporation and vapor permeation were investigated. Compared with the e-PTFE membrane without surface modified, the e-PTFE membrane with surface resintering treatment effectively improve the separation factor for pervaporation of aqueous alcohol mixtures. The separation performances of e-PTFE membranes in vapor permeation are higher than that in pervaporation.     

改性壳聚精膜用于醇水混合液分离的研究──Ⅲ．超细粉末填充壳聚精膜

首次制备了用Ｓｉ３Ｎ４，ＳｉＯ２，ＴｉＨ４超细粉末填充的改性壳聚精膜，并将其用于乙醇／水混合液的分离中。实验表明壳聚糖膜经超细粉末填充后强度增大，溶胀度减小。用于乙醇／水混合液渗透蒸发分离时，分离因子和渗透通量都有提高，并在填充量为１６．７％附近出现极大值。随着料液中乙醇含量的增大，渗透通量减小，分离因子增大；随着料液温度的升高渗透通量显著增大，分离因子则稍有下降。并简单讨论了超细粉末在乙醇／水混合液分离中的作用。     

Vapor permeation of ethanol-water mixtures using sodium alginate membranes with crosslinking gradient structure

For the vapor permeation of ethanol-water mixtures, two types of dense sodium alginate (SA) membranes have been prepared: a nascent SA membrane and crosslinked SA membranes with glutaraldehyde (GA). In the vapor permeation of the concentrated ethanol-water mixtures through the SA membranes, the effects of feed temperature, cell temperature and crosslinking density in the membrane were investigated on the membrane performance, and a comparison of vapor permeation process was made with pervaporation. SA membranes having different crosslinking gradients have been fabricated by exposing the nascent membrane to different GA content of reaction solutions. The extent of the gradient was controlled by the exposing time. The permeation performance of the membranes will be discussed with the extent of the gradient. An optimal crosslinking gradient was determined in terms of flux and membrane stability. The separation of ethanol-water mixtures through the membrane with the optimal crosslinking gradient was carried out by vapor permeation and the permeation performance will be discussed, and compared with pervaporation.     

Chitosan/poly(tetrafluoroethylene) composite membranes using in pervaporation dehydration processes

Chitosan/PTFE composite membranes were prepared from casting a γ-(glycidyloxypropyl)trimethoxysilane (GPTMS)-containing chitosan solution on poly(styrene sulfuric acid) grafted expended poly(tetrafluoroethylene) film surface. The adhesion between the chitosan skin layer and the PTFE substrate was pretty good to warrant the high performance of chitosan/PTFE composite membranes using in pervaporation dehydration processes on isopropanol. The chitosan/PTFE membrane exhibited a permeation flux of 1730 g/m² h and a separation factor of 775 at 70 °C on pervaporation dehydration of a 70 wt% isopropanol aqueous solution. The membrane also survived after a long-term operation test in 45 days.     

Composite membranes prepared from glutaraldehyde cross-linked sulfonated cardo polyetherketone and its blends for the dehydration of acetic acid by pervaporation

Cardo polyetherketone (PEK-C) composite membranes were prepared by casting glutaraldehyde (GA) cross-linked sulfonated cardo polyetherketone (SPEK-C) or silicotungstic acid (STA) filled SPEK-C and poly(vinyl alcohol) (PVA) blending onto a PEK-C substrate. The compatibility between the active layer and PEK-C substrate is improved by immersing the PEK-C substrate in a GA cross-linked sodium alginate (NaAlg) solution and using water–dimethyl sulfoxide (DMSO) as a co-solvent for preparing the STA-PVA-SPEK-C/GA active layer. The pervaporation (PV) dehydration of acetic acid shows that permeation flux decreased and separation factor increased with increasing GA content in the homogeneous membranes. The permeation flux achieved a minimum and the separation factor a maximum when the GA content increased to a certain amount. Thereafter the permeation flux increased and the separation factor decreased with further increasing the GA content. The PV performance of the composite membranes is superior to that of the homogeneous membranes when the feed water content is below 25 wt%. The permeation activation energy of the composite membranes is lower than that of the homogeneous membranes in the PV dehydration of 10 wt% water in acetic acid. The STA-PVA-SPEK-C-GA/PEK-C composite membrane using water–DMSO as co-solvent has an excellent separation performance with a flux of 592 g m⁻² h⁻¹ and a separation factor of 91.2 at a feed water content of 10 wt% at 50 °C.     

丙烯酸交联壳聚糖渗透汽化膜研究（Ⅱ）──乙醇／水混合液的渗透汽化分离性能

丙烯酸交联壳聚糖渗透汽化膜研究（Ⅱ）──乙醇／水混合液的渗透汽化分离性能钟伟，李文俊，葛昌杰，陈新（复旦大学高分子科学系，上海，２００４３３）关键词交联壳聚糖，渗透汽化，丙烯酸，乙醇／水混合液混合液体的渗透汽化（简称ＰＶ）膜分离自８０年代实现工业化以...     

Chemical-Modified Nylon 4 Membrane for Pervaporation

Abstract

A hydrophilic polymer membrane was synthesized with 2-hydroxyethyl methacrylate (HEMA) onto a Nylon 4 polymer backbone, PHEMA-g-N4. The membranes were water permselective because of the hydrophilicity, and the water permselectivity increased with increasing the degree of grafting. Permseparation of water was investigated with respect to the feed aqueous alcohol concentration, feed temperature, size of the alcohols, and degree of grafting. The separation factors of this PHEMA-g-N4 membrane were higher than those of the unmodified Nylon 4 membrane for pervaporation of aqueous ethanol solution, while the permeation rate was slightly lower. A separation factor of 98 and a 194 g/m²·h permeation rate could be obtained. Compared with an unmodified Nylon 4 membrane, the PHEMA-g-N4 membrane effectively increased the pervaporation separation index for the water-ethanol mixtures on pervaporation separation.     

Development of polyelectrolyte complexes of chitosan and phosphotungstic acid as pervaporation membranes for dehydration of isopropanol

Using a solution technique, chitosan-based polyelectrolyte complexes (PECs) were developed as pervaporation membranes by incorporating phosphotungstic acid (PTA). The resulting membranes were characterized by Fourier transform infrared spectroscopy (FTIR), wide-angle X-ray diffraction (WAXD), scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). Membranes were tested for their ability to separate water–isopropanol mixtures by pervaporation in the temperature range of 30–50 °C. The experimental results demonstrated that both flux and selectivity were increased simultaneously with increasing PTA content in the membrane. The permeation flux of pure chitosan membrane was increased dramatically from 4.13 to 11.70 × 10⁻² kg/m² h and correspondingly its separation factor was increased from 4490 to 11,241 and then decreased to 7490 at 30 °C for 10 mass% of water in the feed. The total flux and flux of water were found to be almost overlapping particularly for PECs membranes, suggesting that these could be used effectively to break the azeotropic point of water–isopropanol mixtures. From the temperature dependency of diffusion and permeation values, the Arrhenius activation parameters were estimated and discussed in the context of membranes efficiency. The pure chitosan and a small amount of PTA-incorporated PECs membranes exhibited positive heat of sorption while other PECs membranes exhibited negative heat of sorption, giving exothermic contribution.     

壳聚糖／褐藻酸钠聚离子复合膜的渗透汽化分离性能研究

以红外光谱和扫描电镜表征壳聚糖／褐藻酸钠聚离子复合膜的结构与表面形态。研究了该膜组成、料液浓度、温度等对乙醇－水溶液的渗透汽化分离性能的影响。实验结果表明，壳聚糖／褐藻酸钠聚离子复合膜不仅对乙醇－水溶液，而且对许多水溶性有机溶剂与水的溶液都具有很高的渗透汽化脱水的选择分离性能。     

壳聚糖膜的有机物－水溶液渗透汽化分离性能

使用均质和复合壳聚糖膜对二氧六环-水和丙酮-水溶液的渗透汽化分离性能进行了研究。结果显示,该膜对两种混合物的分离有很高的选择性和渗透速率。考察料液组成和温度对均质膜分离的影响,随温度升高,分离系数与通量同时增加。从渗透速率与温度的Arrhenius关系求得总的和各组分的表现渗透活化能,复合膜在保持高选择性的同时,渗透速率大幅度提高。     

Pervaporation dehydration of ethanol–water mixtures with chitosan/hydroxyethylcellulose (CS/HEC) composite membranes: I. Effect of operating conditions

Composite hydrophilic pervaporation membranes were prepared from chitosan blended with hydroxyethylcellulose using cellulose acetate as a porous support. The membranes were tested for dehydration performance of ethanol–water mixtures of ethanol concentrations 70–95 wt.% in the laminar flow region, at temperatures 50–70°C and at permeate pressures of 3–30 mmHg. The composite membrane showed an improved dehydration performance compared with dense CS/HEC membrane developed earlier. The effects of operating conditions also revealed that pervaporation of low water content feed carried out at high feed flow rate and at low temperature and permeate pressure was an advantage.     

A novel composite chitosan membrane for the separation of alcohol-water mixtures

A novel alcohol dehydration membrane with a three layer structure has been prepared. The top layer is a thin dense film of chitosan (CS), and the support layer is made of microporous polyacrylonitrile (PAN). Between the dense and microporous layer, there is an intermolecular cross-linking layer. This novel composite membrane has a high separation factor of more than 8000 and a good permeation rate of 0.26 kg/m² h for the pervaporation of 90 wt% ethanol aqueous solution at 60°C, 0.8 kg/m² h flux for a n-PrOH/water system and around 1 kg/m² h flux for an i-PrOH/water system using 80 wt% alcohol concentration at 60°C. The separation factor for both cases is more than 10⁵. The separation performance varies with feed composition, operating temperature and conditions of membrane preparation. The results show that the separation factor and flux of this membrane increase with raising the operating temperature. At the same time, the crosslinking layer improves durability of the composite membrane, and the pervaporation performance can be adjusted by changing the structure of the cross-linking layer. The cross section of the composite membrane has been examined by SEM.     

Crosslinked chitosan composite membrane for the pervaporation dehydration of alcohol mixtures and enhancement of structural stability of chitosan/polysulfone composite membranes

Chitosan composite membranes having a microporous polysulfone substrate were prepared and tested for the pervaporation dehydration of aqueous isopropanol mixtures. When the composite membrane experienced excessive swelling at the feed mixture of high water content, the composite membranes were found to be segregated in structure due to the opposite characteristics to water of chitosan and polysulfone. Efforts to enhance the structural stability under various pervaporation operational conditions were made. The polysulfone substrate was immersed into hydrophilic binding polymer solutions such as polyvinyl alcohol, polyacrylic acid, and hydroxyethylcellulose before the casting of chitosan layer to increase the affinity between the thin chitosan layer and porous polysulfone layer which resulted in increased geometrical stability of the chitosan/polysulfone composite membranes. The chitosan layer was crosslinked with glutaraldehyde and H₂SO₄ in acetone solution to control the permselectivity.     

Novel two-ply composite membranes of chitosan and sodium alginate for the pervaporation dehydration of isopropanol and ethanol

Novel two-ply dense composite membranes were prepared using successive castings of sodium alginate and chitosan solutions for the pervaporation dehydration of isopropanol and ethanol. Preparation and operating parameters namely polymer types facing to the feed stream, NaOH treatment for the regeneration of chitosan, and crosslinking system types were investigated using the factorial design method. It was shown that these parameters were all critical to the performance of the membrane in the form of the main and interaction effects. The pervaporation performance of the two-ply membrane with its sodium alginate layer facing the feed side and crosslinked or insolubilized in sulfuric acid solution was compared with the pure sodium alginate and the chitosan membranes in terms of the flux and separation factors. It was shown that although its flux was lower than that of the pure sodium alginate and chitosan membranes, the separation factors at various alcohol concentrations were in between values for the two pure membranes. For the dehydration of 90 wt% isopropanol–water mixtures the performance of the two-ply membrane which was moderately crosslinked in formaldehyde was found to match the high performance of the pure sodium alginate membrane. This two-ply membrane had fluxes of 70 g/m² h at 95% EtOH, 554 g/m² h at 90% PrOH and separation factors of 1110 at 95% EtOH, 2010 at 90% PrOH and its mechanical properties were better than that of the pure sodium alginate membrane.     

醇／水混合液分离用聚乙烯醇复合膜的渗透汽化特性

制备了聚乙烯醇（ＰＶＡ）／聚丙烯睛（ＰＡＮ）渗透汽化复合膜，研究了交联剂用量、底膜结构、进料液组成、操作温度等因素对膜的渗透汽化性能的影响．发现ＰＶＡ／ＰＡＮ复合膜对水／醇混合液表现为水优先透过，进料液中乙醇浓度在６０～９９ｗｔ％的范围内，渗透通量Ｊｔ与温度之间符合Ａｒｒｈｅｎｉｕｓ关系，选择分离系数αＷ／Ｅ也随温度上升而增大．进料液为９５ｗｔ％的乙醇／水混合液时，７５℃下Ｊｔ高达３００～４５０ｇ／ｍ２ｈ，αＷ／Ｅ为８００～１１００．对异丙醇／水、异丁醇／水及甘油／水混合体系，复合膜显示出更为优秀的透过、分离性能．就膜的化学、物理结构与其渗透汽化性能间的关系进行了讨论．