Crystal facet-dependent electrocatalytic performance of metallic Cu in CO2 reduction reactions

Developing high-performance electrocatalysts for CO₂ reduction reaction (CO₂RR) is crucial since it is beneficial for environmental protection and the resulting value-add chemical products can act as an alternative to fossil feedstocks. Nonetheless, the direct reduction of CO₂ into long-chain hydrocarbons and oxygenated hydrocarbons with high selectivity remains challenging. Copper (Cu) shows a distinctive advantage that it is the only pure metal catalyst for reducing CO₂ into multi-carbon (C₂₊) products and the certain facets (e.g., (100), (111), (111)) of Cu nanocrystals exhibit relatively low energy barriers for the formation of specific products (e.g., CO, HCOOH, CH₄, C₂H₄, C₂H₅OH, and other C₂₊ products). Therefore, extensive studies have been carried out to explore the relationship between the facets of Cu nanocrystals and corresponding catalytic products. In this review, we will discuss the crystal facet-dependent electrocatalytic CO₂RR performance in metallic Cu catalysts, meanwhile, the detailed reaction mechanisms will be systematically summarized. In addition, we will provide a personal perspective for the future research directions in this emerging field. We believe this review is helpful to guide the design of high-selectivity Cu-based electrocatalysts for CO₂RR.     

Electrochemical CO2 reduction reaction on cost-effective oxide-derived copper and transition metal–nitrogen–carbon catalysts

The electrochemical CO₂ reduction reaction (CO₂RR) either to generate multicarbon (C₂₊) or single carbon (C₁) value-added products provides an effective and promising approach to mitigate the high CO₂ concentration in the atmosphere and promote energy storage. However, cost-effectiveness of catalytic materials limits practical application of this technology in the short term. Herein, we summarize and discuss recent and advanced works on cost-effective oxide-derived copper catalysts for the generation of C₂₊ products (hydrocarbons and alcohols) and transition metal–nitrogen–doped carbon electrocatalytic materials for C₁ compounds production from CO₂RR. We think they represent suitable electrocatalyst candidates for scaling up electrochemical CO₂ conversion. This short review may provide inspiration for the future design and development of innovative active, cost-effective, selective and stable electrocatalysts with improved properties for either the production of C₂₊ (alcohols, hydrocarbons) or carbon monoxide from CO₂RR.     

Breaking K+ Concentration Limit on Cu Nanoneedles for Acidic Electrocatalytic CO2 Reduction to Multi-Carbon Products

Electrocatalytic CO₂ reduction reaction (CO₂RR) to multi-carbon products (C₂₊) in acidic electrolyte is one of the most advanced routes for tackling our current climate and energy crisis. However, the competing hydrogen evolution reaction (HER) and the poor selectivity towards the valuable C₂₊ products are the major obstacles for the upscaling of these technologies. High local potassium ions (K⁺) concentration at the cathode's surface can inhibit proton-diffusion and accelerate the desirable carbon-carbon (C−C) coupling process. However, the solubility limit of potassium salts in bulk solution constrains the maximum achievable K⁺ concentration at the reaction sites and thus the overall acidic CO₂RR performance of most electrocatalysts. In this work, we demonstrate that Cu nanoneedles induce ultrahigh local K⁺ concentrations (4.22 M) – thus breaking the K⁺ solubility limit (3.5 M) – which enables a highly efficient CO₂RR in 3 M KCl at pH=1. As a result, a Faradaic efficiency of 90.69±2.15 % for C₂₊ (FE_C2+) can be achieved at 1400 mA.cm⁻², simultaneous with a single pass carbon efficiency (SPCE) of 25.49±0.82 % at a CO₂ flow rate of 7 sccm.     

Interfacial Water Tuning by Intermolecular Spacing for Stable CO2 Electroreduction to C2+ Products

Electroreduction of CO₂ to multi-carbon (C₂₊) products is a promising approach for utilization of renewable energy, in which the interfacial water quantity is critical for both the C₂₊ product selectivity and the stability of Cu-based electrocatalytic sites. Functionalization of long-chain alkyl molecules on a catalyst surface can help to increase its stability, while it also tends to block the transport of water, thus inhibiting the C₂₊ product formation. Herein, we demonstrate the fine tuning of interfacial water by surface assembly of toluene on Cu nanosheets, allowing for sustained and enriched CO₂ supply but retarded water transfer to catalytic surface. Compared to bare Cu with fast cathodic corrosion and long-chain alkyl-modified Cu with main CO product, the toluene assembly on Cu nanosheet surface enabled a high Faradaic efficiency of 78 % for C₂₊ and a partial current density of 1.81 A cm⁻². The toluene-modified Cu catalyst further exhibited highly stable CO₂-to-C₂H₄ conversion of 400 h in a membrane-electrode-assembly electrolyzer, suggesting the attractive feature for both efficient C₂₊ selectivity and excellent stability.     

Molecular Evidence for Metallic Cobalt Boosting CO2 Electroreduction on Pyridinic Nitrogen

Nitrogen‐doped carbon materials (N‐C_mat) are emerging as low‐cost metal‐free electrocatalysts for the electrochemical CO₂ reduction reaction (CO₂RR), although the activities are still unsatisfactory and the genuine active site is still under debate. We demonstrate that the CO₂RR to CO preferentially takes place on pyridinic N rather than pyrrolic N using phthalocyanine (Pc) and porphyrin with well‐defined N‐C_mat configurations as molecular model catalysts. Systematic experiments and theoretic calculations further reveal that the CO₂RR performance on pyridinic N can be significantly boosted by electronic modulation from in‐situ‐generated metallic Co nanoparticles. By introducing Co nanoparticles, Co@Pc/C can achieve a Faradaic efficiency of 84 % and CO current density of 28 mA cm^?2 at ?0.9 V, which are 18 and 47 times higher than Pc/C without Co, respectively. These findings provide new insights into the CO₂RR on N‐C_mat, which may guide the exploration of cost‐effective electrocatalysts for efficient CO₂ reduction.     

Sulfur Changes the Electrochemical CO2 Reduction Pathway over Cu Electrocatalysts

Electrochemical CO₂ reduction to value-added chemicals or fuels offers a promising approach to reduce carbon emissions and alleviate energy shortage. Cu-based electrocatalysts have been widely reported as capable of reducing CO₂ to produce a variety of multicarbon products (e.g., ethylene and ethanol). In this work, we develop sulfur-doped Cu₂O electrocatalysts, which instead can electrochemically reduce CO₂ to almost exclusively formate. We show that a dynamic equilibrium of S exists at the Cu₂O-electrolyte interface, and S-doped Cu₂O undergoes in situ surface reconstruction to generate active S-adsorbed metallic Cu sites during the CO₂ reduction reaction (CO₂RR). Density functional theory (DFT) calculations together with in situ infrared absorption spectroscopy measurements show that the S-adsorbed metallic Cu surface can not only promote the formation of the *OCHO intermediate but also greatly suppress *H and *COOH adsorption, thus facilitating CO₂-to-formate conversion during the electrochemical CO₂RR.     

Selective CO2 Reduction to Ethylene Mediated by Adaptive Small-molecule Engineering of Copper-based Electrocatalysts

Electrochemical CO₂ reduction reaction (CO₂RR) over Cu catalysts exhibits enormous potential for efficiently converting CO₂ to ethylene (C₂H₄). However, achieving high C₂H₄ selectivity remains a considerable challenge due to the propensity of Cu catalysts to undergo structural reconstruction during CO₂RR. Herein, we report an in situ molecule modification strategy that involves tannic acid (TA) molecules adaptive regulating the reconstruction of a Cu-based material to a pathway that facilitates CO₂ reduction to C₂H₄ products. An excellent Faraday efficiency (FE) of 63.6 % on C₂H₄ with a current density of 497.2 mA cm⁻² in flow cell was achieved, about 6.5 times higher than the pristine Cu catalyst which mainly produce CH₄. The in situ X-ray absorption spectroscopy and Raman studies reveal that the hydroxyl group in TA stabilizes Cu^δ+ during the CO₂RR. Furthermore, theoretical calculations demonstrate that the Cu^δ+/Cu⁰ interfaces lower the activation energy barrier for *CO dimerization, and hydroxyl species stabilize the *COH intermediate via hydrogen bonding, thereby promoting C₂H₄ production. Such molecule engineering modulated electronic structure provides a promising strategy to achieve highly selective CO₂ reduction to value-added chemicals.     

Copper-based metal-organic frameworks for electrochemical reduction of CO2

The electrochemical CO₂ reduction reaction (CO₂ER) is an emerging process that involves utilizing CO₂ to produce valuable chemicals and fuels by consuming excess electricity from renewable sources. Recently, Cu and Cu-based nanoparticles, as earth-abundant and economical metal sources, have been attracting significant interest. The chemical and physical properties of Cu-based nanoparticles are modified by different strategies, and CO₂ can be converted into multicarbon products. Among various Cu-based nanoparticles, Cu-based metal-organic frameworks (MOFs) are gaining increasing interest in the field of catalysis because of their textural, topological, and electrocatalytic properties. In this minireview, we summarized and highlighted the main achievements in the research on Cu-based MOFs and their advantages in the CO₂ER as electrocatalysts, supports, or precursors.     

Dual-Role of Polyelectrolyte-Tethered Benzimidazolium Cation in Promoting CO2/Pure Water Co-Electrolysis to Ethylene

Electrochemical CO₂ reduction reaction (CO₂RR), as a promising route to realize negative carbon emissions, is known to be strongly affected by electrolyte cations (i.e., cation effect). In contrast to the widely-studied alkali cations in liquid electrolytes, the effect of organic cations grafted on alkaline polyelectrolytes (APE) remains unexplored, although APE has already become an essential component of CO₂ electrolyzers. Herein, by studying the organic cation effect on CO₂RR, we find that benzimidazolium cation (Beim⁺) significantly outperforms other commonly-used nitrogenous cations (R₄N⁺) in promoting C₂₊ (mainly C₂H₄) production over copper electrode. Cyclic voltammetry and in situ spectroscopy studies reveal that the Beim⁺ can synergistically boost the CO₂ to *CO conversion and reduce the proton supply at the electrocatalytic interface, thus facilitating the *CO dimerization toward C₂₊ formation. By utilizing the homemade APE ionomer, we further realize efficient C₂H₄ production at an industrial-scale current density of 331 mA cm⁻² from CO₂/pure water co-electrolysis, thanks to the dual-role of Beim⁺ in synergistic catalysis and ionic conduction. This study provides a new avenue to boost CO₂RR through the structural design of polyelectrolytes.     

Self-assembly of single metal sites embedded covalent organic frameworks into multi-dimensional nanostructures for efficient CO2 electroreduction

Morphology-controlled electrocatalysts with the ability of CO₂adsorption/activation, mass transfer, high stability and porosity are much desired in electrochemical CO₂reduction reaction（CO₂RR）. Here, three kinds of multi-dimensional nanostructures（i.e., hollow sphere, nanosheets and nanofibers） have been successfully produced through the modulation of porphyrin-based covalent organic frameworks（COFs）with various modulators. The obtained nanostructures with high-s...     

Highly Efficient Porous Carbon Electrocatalyst with Controllable N-Species Content for Selective CO2 Reduction

We report a straightforward strategy to design efficient N doped porous carbon (NPC) electrocatalyst that has a high concentration of easily accessible active sites for the CO₂ reduction reaction (CO₂RR). The NPC with large amounts of active N (pyridinic and graphitic N) and highly porous structure is prepared by using an oxygen-rich metal–organic framework (Zn-MOF-74) precursor. The amount of active N species can be tuned by optimizing the calcination temperature and time. Owing to the large pore sizes, the active sites are well exposed to electrolyte for CO₂RR. The NPC exhibits superior CO₂RR activity with a small onset potential of −0.35 V and a high faradaic efficiency (FE) of 98.4 % towards CO at −0.55 V vs. RHE, one of the highest values among NPC-based CO₂RR electrocatalysts. This work advances an effective and facile way towards highly active and cost-effective alternatives to noble-metal CO₂RR electrocatalysts for practical applications.     

Key factors for designing single-atom metal-nitrogen-carbon catalysts for electrochemical CO2 reduction

The electrochemical CO₂ reduction (CO₂RR) is a sustainable approach to mitigate the increased CO₂ emissions and simultaneously produce value-added chemicals and fuels. Metal-nitrogen-carbon (M-N-C) based single-atom catalysts (SACs) have emerged as promising electrocatalysts for CO₂RR with high activity, selectivity, and stability. To design efficient SACs for CO₂RR, the key influence factors need to be understood. Here, we summarize recent achievements on M-N-C SACs for CO₂RR and highlight the significance of the key constituting factors, metal sites, the coordination environment, and the substrates, for achieving high CO₂RR performance. The perspective views and guidelines are provided for the future direction of developing M-N-C SACs as CO₂RR catalysts.     

Selective CO2 Electroreduction to Ethylene and Multicarbon Alcohols via Electrolyte‐Driven Nanostructuring

Production of multicarbon products (C₂₊) from CO₂ electroreduction reaction (CO₂RR) is highly desirable for storing renewable energy and reducing carbon emission. The electrochemical synthesis of CO₂RR catalysts that are highly selective for C₂₊ products via electrolyte‐driven nanostructuring is presented. Nanostructured Cu catalysts synthesized in the presence of specific anions selectively convert CO₂ into ethylene and multicarbon alcohols in aqueous 0.1 m KHCO₃ solution, with the iodine‐modified catalyst displaying the highest Faradaic efficiency of 80 % and a partial geometric current density of ca. 31.2 mA cm^?2 for C₂₊ products at ?0.9 V vs. RHE. Operando X‐ray absorption spectroscopy and quasi in situ X‐ray photoelectron spectroscopy measurements revealed that the high C₂₊ selectivity of these nanostructured Cu catalysts can be attributed to the highly roughened surface morphology induced by the synthesis, presence of subsurface oxygen and Cu⁺ species, and the adsorbed halides.     

Highly Efficient Porous Carbon Electrocatalyst with Controllable N‐Species Content for Selective CO2 Reduction

We report a straightforward strategy to design efficient N doped porous carbon (NPC) electrocatalyst that has a high concentration of easily accessible active sites for the CO₂ reduction reaction (CO₂RR). The NPC with large amounts of active N (pyridinic and graphitic N) and highly porous structure is prepared by using an oxygen‐rich metal–organic framework (Zn‐MOF‐74) precursor. The amount of active N species can be tuned by optimizing the calcination temperature and time. Owing to the large pore sizes, the active sites are well exposed to electrolyte for CO₂RR. The NPC exhibits superior CO₂RR activity with a small onset potential of ?0.35 V and a high faradaic efficiency (FE) of 98.4 % towards CO at ?0.55 V vs. RHE, one of the highest values among NPC‐based CO₂RR electrocatalysts. This work advances an effective and facile way towards highly active and cost‐effective alternatives to noble‐metal CO₂RR electrocatalysts for practical applications.     

Recent advances in carbon-based materials for electrochemical CO2 reduction reaction

The increase of atmospheric CO₂ concentration has caused many environmental issues. Electrochemical CO₂ reduction reaction（CO₂RR） has been considered as a promising strategy to mitigate these challenges. The electrocatalysts with a low overpotential, high Faradaic efficiency, and excellent selectivity are of great significance for the CO₂RR. Carbon-based materials including metal-free carbon catalysts and metal-based carbon catalysts have shown great p...     

Electrochemical Conversion of CO2 to Syngas with Controllable CO/H2 Ratios over Co and Ni Single-Atom Catalysts

The electrochemical CO₂ reduction reaction (CO₂RR) to yield synthesis gas (syngas, CO and H₂) has been considered as a promising method to realize the net reduction in CO₂ emission. However, it is challenging to balance the CO₂RR activity and the CO/H₂ ratio. To address this issue, nitrogen-doped carbon supported single-atom catalysts are designed as electrocatalysts to produce syngas from CO₂RR. While Co and Ni single-atom catalysts are selective in producing H₂ and CO, respectively, electrocatalysts containing both Co and Ni show a high syngas evolution (total current >74 mA cm⁻²) with CO/H₂ ratios (0.23–2.26) that are suitable for typical downstream thermochemical reactions. Density functional theory calculations provide insights into the key intermediates on Co and Ni single-atom configurations for the H₂ and CO evolution. The results present a useful case on how non-precious transition metal species can maintain high CO₂RR activity with tunable CO/H₂ ratios.     

Electrochemical Conversion of CO2 to Syngas with Controllable CO/H2 Ratios over Co and Ni Single‐Atom Catalysts

The electrochemical CO₂ reduction reaction (CO₂RR) to yield synthesis gas (syngas, CO and H₂) has been considered as a promising method to realize the net reduction in CO₂ emission. However, it is challenging to balance the CO₂RR activity and the CO/H₂ ratio. To address this issue, nitrogen‐doped carbon supported single‐atom catalysts are designed as electrocatalysts to produce syngas from CO₂RR. While Co and Ni single‐atom catalysts are selective in producing H₂ and CO, respectively, electrocatalysts containing both Co and Ni show a high syngas evolution (total current >74 mA cm^?2) with CO/H₂ ratios (0.23–2.26) that are suitable for typical downstream thermochemical reactions. Density functional theory calculations provide insights into the key intermediates on Co and Ni single‐atom configurations for the H₂ and CO evolution. The results present a useful case on how non‐precious transition metal species can maintain high CO₂RR activity with tunable CO/H₂ ratios.     

Electrochemical Reduction of Carbon Dioxide to Ethanol: An Approach to Transforming Greenhouse Gas to Fuel Source

Converting carbon dioxide (CO₂) into high-value fuels or chemicals is considered as a promising way to utilize CO₂ and alleviate the excessive greenhouse gas emission. Among multiple catalysis approaches, electrochemical reduction of CO₂ to ethanol has an important prospect due to the high energy density and widely applications of ethanol. In recent years, many electrocatalysts for CO₂ reduce reaction (CO₂RR) have shown promising catalytic activity for ethanol production. In this review, we will introduce the recent progress in this field. The basic principles and electrochemical performances of CO₂RR are reviewed at first. Then, several categories of active electrocatalysts for CO₂RR to ethanol are summarized, including the discussion of reaction mechanism and catalytic sites. Finally, several possible strategies are proposed, providing guidance for future design and preparation of high-performance catalysts.     

Efficient electroreduction of CO2 to C2+ products on CeO2 modified CuO

Electrocatalytic reduction of CO₂ into multicarbon (C₂₊) products powered by renewable electricity offers one promising method for CO₂ utilization and promotes the storage of renewable energy under an ambient environment. However, there is still a dilemma in the manufacture of valuable C₂₊ products between balancing selectivity and activity. In this work, cerium oxides were combined with CuO (CeO₂/CuO) and showed an outstanding catalytic performance for C₂₊ products. The faradaic efficiency of the C₂₊ products could reach 75.2% with a current density of 1.21 A cm⁻². In situ experiments and density functional theory (DFT) calculations demonstrated that the interface between CeO₂ and Cu and the subsurface Cu₂O coexisted in CeO₂/CuO during CO₂RR and two competing pathways for C–C coupling were promoted separately, of which hydrogenation of *CO to *CHO is energetically favoured. In addition, the introduction of CeO₂ also enhanced water activation, which could accelerate the formation rate of *CHO. Thus, the selectivity and activity for C₂₊ products over CeO₂/CuO can be improved simultaneously.

CO₂ can be efficiently converted into C₂₊ products on CeO₂ modified CuO catalysts and the faradaic efficiency could reach 75.2% with a current density of 1.21 A cm⁻².     

Manipulating the Oxidation State of CuxO Catalysts to Optimize the Selectivity of Gaseous Products in Electrochemical CO2 Reduction

Copper-based (Cu-based) catalysts can efficiently convert carbon dioxide to multicarbon products by electrochemical reduction. In this paper, the electrocatalyst with the coexistence of three valence states of Cu(0)-Cu(I)-Cu(II) was successfully prepared by adjusting the experimental conditions. The catalyst was derived from Cu/Cu₂O prepared on carbon cloth and exhibited excellent CO₂ reduction performance. For carbon-gaseous products, the Faradaic efficiencies for the Cu-2 catalyst consisting of Cu(0)-Cu(I)-Cu(II) were 35.45±3.40 % at −1.66 V vs. RHE, of which 23.85±1.18 % for C₂H₄. And the synergistic effect of Cu(0)-Cu(I)-Cu(II) significantly improved the selectivity of the catalyst to C₂H₄. This paper provided an efficient method to rationally tune the valence state of Cu-based catalysts to improve CO₂ reduction performance.