阳极氧化AZ91D镁合金在氯化钠稀溶液中的腐蚀行为

利用盐雾实验、极化曲线扫描、电化学阻抗谱和电化学噪声技术等电化学研究方法结合扫描电镜表面观测技术对AZ91D镁合金氧化膜在1%(w)氯化钠溶液中的耐蚀性能进行了评价. 结果表明, 氧化前后的镁合金腐蚀行为发生明显改变, 如未封孔的阳极氧化膜耐中性5%氯化钠盐雾试验时间超过200 h; 氧化后的镁合金自腐蚀电位明显正移, 点蚀诱导期延长; 阳极氧化膜的高频阻抗约为裸露镁合金的数千倍, 这些变化证明阳极氧化处理使镁合金获取了十分优异的耐蚀性能. 首次利用分形维数Df的变化规律初步描述氧化后AZ91D镁合金的腐蚀过程. 可以发现随着浸泡时间的延长, Df呈现出初期快速增长, 随后出现波动, 最后稍有降低的变化过程. 这种现象对应于氧化后AZ91D 镁合金在1%氯化钠溶液中腐蚀的三个阶段.     

镁合金表面原位生长有机膦酸盐薄膜及耐蚀行为

利用超声辅助的浸渍涂布方法,在AZ91D镁合金表面原位生长了氨基二乙酸亚甲基膦酸镁铝薄膜,其中包含具有纳米尺度的变形六边形板状颗粒。塔菲尔极化曲线、电化学阻抗谱测量表明,修饰后的AZ91D镁合金的耐腐蚀行为依赖于浸渍所用的膦酸浓度、pH值、温度及时间等。在3.5%NaCl溶液中,未修饰的AZ91D其腐蚀活化能是18.1 kJ.mol-1,而在1.5 mmol.L-1膦酸溶液中pH值分别是1.7、11.5时浸渍涂布有机膦酸盐薄膜后,AZ91D的腐蚀活化能分别是27.9、37.8 kJ.mol-1。     

(NaPO3)6对AZ91D镁合金微弧氧化陶瓷层电化学腐蚀特性的影响

在Na2SiO3-KOH电解液体系中添加一定量的(NaPO3)6, 利用微弧氧化(MAO)技术在AZ91D 镁合金表面制备了原位生长的陶瓷层. 采用动电位极化和电化学阻抗谱(EIS)技术研究了添加(NaPO3)6前后, 制备的陶瓷层在3.5%(w) NaCl溶液中的室温电化学行为. 结果表明, 添加(NaPO3)6后, 陶瓷层的自腐蚀电位显著上升, 自腐蚀电流密度明显减小. 这主要是由于(NaPO3)6增加了反应过程中基体镁合金表面的“氧空位”和溶液中PO3-4的含量, 促使元素Mg在金属/膜层(M/F)界面上快速形成相应氧化物, 从而增加了陶瓷层的厚度和致密性. 根据电化学反应体系和陶瓷层的特殊结构, 建立了合理的等效电路, 并结合EIS 数据, 分析了添加(NaPO3)6提高陶瓷层耐电化学腐蚀性能的机理.     

Corrosion behavior of Mg,AZ31, and AZ91 alloys in dilute NaCl solutions

Corrosion behavior of extruded Mg, extruded AZ31 alloy, and cast AZ91 alloy was investigated by electrochemical measurements in dilute NaCl solutions. Corrosion products and passivation films were analyzed by X-ray diffraction and X-ray photoelectron spectroscopy. All specimens exhibit the corrosion and passivation zones in dilute NaCl solutions. The aluminum content and alloy microstructure influence the corrosion and passivation processes. AZ91 alloy shows the broadest passivation zone followed by AZ31 alloy and Mg. AZ91 alloy reveals a highest corrosion resistance, and preferential attack is located at the primary Mg phase. Its relatively fine β-phase (Mg₁₇Al₁₂) network and Al₂O₃/Al(OH)₃ compounds produced on the passivation film are the main factors which limit the corrosion progress as compared with AZ31 alloy and Mg. The thick passivation product on AZ31 alloy is the key factor which restricts the corrosion attack in dilute solutions.     

AZ31镁合金表面聚吡咯的化学氧化合成及其耐蚀性能

以对甲苯磺酸钠为掺杂剂, 三氯化铁为氧化剂, 用化学氧化聚合法在AZ31 镁合金表面制备聚吡咯(PPy)膜. 采用傅里叶变换红外(FTIR)光谱分析了镁合金表面聚吡咯膜结构, 通过电化学极化曲线、电化学阻抗谱(EIS)研究了其耐蚀性能, 通过扫描电子显微镜(SEM)、X射线能量散射谱(EDS)分析了表面形貌和成分. 和镁合金裸样相比, 聚吡咯膜对镁合金腐蚀有一定的抑制作用. 硅烷预处理改善了镁合金/聚吡咯体系的耐腐蚀性能, 使腐蚀电位较镁合金裸样正移了110 mV, 电流密度减小了约2个数量级.     

Electrochemical behavior of polypyrrole-coated AZ31 alloy modified by fluoride anions

The electrochemical polymerization of polypyrrole (Ppy) films on AZ31Mg alloys was carried out using cyclic voltammetery in 0.5 M sodium salicylate solution containing 0.25 M pyrrole and different concentration of sodium fluoride (NaF). Corrosion performance of the Ppy film was assessed by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests in 3.5 % NaCl solution. It was observed that Ppy coatings doped in the presence of 100 ppm NaF provide the best corrosion protection for magnesium and the corrosion potential shifted about 290 mV toward nobler potentials and decrease the corrosion current density about one order of magnitude. The surface analysis of the coatings showed that the addition of F^? dopant anions led to an improvement in the smoothness, thickness, and adhesion quality of the synthesized Ppy coating on the Mg surface. The scanning electron microscopy (SEM) studies of the fluoride-doped Ppy films revealed that the synthesized coating has a closely packed globular structure which was composed of nanoparticles of Ppy.     

Corrosion behavior of AZ91D magnesium alloy in distilled water

The corrosion of AZ91D magnesium alloy has received extensive attention due to the continuous expansion of its application field in recent years. However, the corrosion of AZ91D magnesium alloy in distilled water is relatively few. In this paper, the corrosion behavior of AZ91D magnesium alloy was studied in distilled water by electrochemical tests in combination with weight loss and surface analysis methods. The results indicated that the corrosion rate of AZ91D magnesium alloy increased with the increase of temperature and immersion time. The increase of the corrosion rate of AZ91D magnesium alloy with the increase of immersion time might be attributed to the damage of the structure of corrosion product film by hydrogen evolution, significantly accelerating the anodic process of AZ91D magnesium alloy. It was interesting that, in distilled water, the EIS of AZ91D magnesium alloy excluded an inductive arc in the low frequency region, which indicated that there was no the adsorption and desorption of aggressive ions or the damage and repair of film. The corrosion product film of AZ91D magnesium alloy in distilled water was composed of a compact inner corrosion product film and a loose outer corrosion product film.     

Revisiting the Electrochemical Impedance Spectroscopy of Magnesium with Online Inductively Coupled Plasma Atomic Emission Spectroscopy

The electrochemical impedance of reactive metals such as magnesium is often complicated by an obvious inductive loop with decreasing frequency of the AC polarising signal. The characterisation and ensuing explanation of this phenomenon has been lacking in the literature to date, being either ignored or speculated. Herein, we couple electrochemical impedance spectroscopy (EIS) with online atomic emission spectroelectrochemistry (AESEC) to simultaneously measure Mg‐ion concentration and electrochemical impedance spectra during Mg corrosion, in real time. It is revealed that Mg dissolution occurs via Mg²⁺, and that corrosion is activated, as measured by AC frequencies less than approximately 1 Hz approaching DC conditions. The result of this is a higher rate of Mg²⁺ dissolution, as the voltage excitation becomes slow enough to enable all Mg²⁺‐enabling processes to adjust in real time. The manifestation of this in EIS data is an inductive loop. The rationalisation of such EIS behaviour, as it relates to Mg, is revealed for the first time by using concurrent AESEC.     

覆铜板在NaCl溶液中的腐蚀电化学行为

应用线性极化、循环伏安(CV)及电化学阻抗谱(EIS)等电化学方法对覆铜板(CCL)和纯铜的腐蚀电化学行为进行了研究和比较. 结果表明, 覆铜板的耐蚀性弱于纯铜, 其阳极溶解过程与纯铜有所不同; 在较低电位下, CCL 以铜的氯化络合物的形式溶解, CuCl-2的扩散为该过程的控制步骤; 随着电位的升高, 腐蚀产物CuCl在电极表面形成疏松多孔的膜, Cl-在膜中的传输成为溶解过程的控制步骤. 电极表面CuCl 膜的消长过程是产生感抗弧的主要原因.     

Corrosion resistance and durability of superhydrophobic surface formed on magnesium alloy coated with nanostructured cerium oxide film and fluoroalkylsilane molecules in corrosive NaCl aqueous solution

The corrosion resistant performance and durability of the superhydrophobic surface on magnesium alloy coated with nanostructured cerium oxide film and fluoroalkylsilane molecules in corrosive NaCl aqueous solution were investigated using electrochemical and contact angle measurements. The durability of the superhydrophobic surface in corrosive 5 wt% NaCl aqueous solution was elucidated. The corrosion resistant performance of the superhydrophobic surface formed on magnesium alloy was estimated by electrochemical impedance spectroscopy (EIS) measurements. The EIS measurements and appropriate equivalent circuit models revealed that the superhydrophobic surface considerably improved the corrosion resistant performance of magnesium alloy AZ31. American Society for Testing and Materials (ASTM) standard D 3359-02 cross cut tape test was performed to investigate the adhesion of the superhydrophobic film to the magnesium alloy surface. The corrosion formation mechanism of the superhydrophobic surface formed on the magnesium alloy was also proposed.     

AZ31和AZ61镁合金在模拟海水中的腐蚀电化学行为

应用极化曲线、电化学阻抗谱方法研究了两种Mg-Al-Zn系合金——AZ31和AZ61在模拟海水中的腐蚀电化学行为.根据两种镁合金在浸泡过程中腐蚀介质pH值的变化以及扫描电子显微镜对合金微观金相组织和腐蚀形貌的观察,讨论了镁合金的腐蚀机理及合金元素Al的含量对镁合金耐蚀性能的影响.结果表明,AZ61镁合金具有比AZ31镁合金更好的耐蚀性能,其原因主要是AZ61镁合金中Al含量较高使合金的微观组织结构更有利于耐蚀性能的提高.     

碳钢在N-甲基二乙醇胺介质中的电化学阻抗谱研究

应用电化学阻抗谱(EIS)研究碳钢在N-甲基二乙醇胺(MDEA)介质中的腐蚀行为.实验表明,未经预阴极活化处理的碳钢表面存在氧化膜,溶解氧促使它腐蚀速率增大,经活化处理去除氧化膜后则相反.在不含热稳定性盐(HSS)的MDEA溶液中,碳钢的腐蚀性随MDEA浓度的增加呈先上升后下降趋势;而在HSS高含量的溶液中,其腐蚀性则随MDEA浓度的增加而单调下降.在含有HSS模拟溶液中,碳钢的阳极极化EIS随极化电位由低到高分别出现感抗、负阻抗以及Warburg阻抗响应等特征,对应于孔蚀、活化状态向钝化状态过渡以及进入钝化的趋势,腐蚀反应的阴极过程表现为电化学反应和扩散传质混合控制,阳极过程为电化学反应控制.     

Q235碳钢缝隙腐蚀的电化学噪声研究

应用电化学噪声和电化学阻抗技术研究Q235碳钢在NaHCO3+NaCl溶液中的缝隙腐蚀行为.结果显示,缝隙腐蚀过程可以被清楚地划分为3个阶段:孕育期、快速转换期和稳定发展期.电化学噪声的特征和噪声电阻在各阶段有着显著的变化.缝隙外、内表面积比(r)对缝隙腐蚀的孕育和发展有着十分重要的影响:r越大,孕育期越长.但是,在缝隙腐蚀稳定发展期,r较小时,缝隙外电极表面处于活性溶解状态,缝隙内外电位差很小,缝隙内腐蚀速率较小;倘如r很大时,则缝隙外电极表面处于钝态,缝隙内外电位差大,最终将导致严重的缝隙腐蚀.     

添加氧化铈对AZ91D镁合金表面富镁涂层的保护作用

通过Machu测试、电化学交流阻抗(EIS)和扫描电子显微镜(SEM)等方法研究了添加氧化铈对AZ91D镁合金表面富镁涂层防护性能的影响.氧化铈添加量较少(0.1%,w)时,对涂层耐蚀性无影响;添加量过多(3%)时,涂层耐蚀性降低;添加氧化铈颗粒为0.5%时,涂层的阻抗增大,涂层电容降低,对AZ91D镁合金基体的保护性能明显提高.尽管添加氧化铈不改变富镁涂层对AZ91D镁合金的保护机制,但可显著延长涂层的服役寿命.氧化铈能够降低纯镁颗粒的电化学反应活性,使镁粉腐蚀速率降低,阴极保护时间延长.添加一定量氧化铈后,也有利于涂层屏蔽性能提高,氧化铈能降低AZ91D镁合金表面阳极腐蚀电流密度,提高镁合金腐蚀电位,从而有利于富镁涂层发挥对镁合金基体的阴极保护作用.     

环氧树脂涂覆LY12铝合金在NaCl溶液中的阻抗模型

分别研究了裸LY12铝合金及涂覆环氧树脂涂层后合金在3.5％NaCl溶液中的电化学阻抗谱（EIS）.结果表明,LY12铝合金在点蚀电位以下阻抗谱上出现两个容抗弧,高频段对应Cl－参与的成膜阻抗,低频段对应铝阳极溶解的电化学反应阻抗.合金发生点蚀后出现低频感抗弧.合金/电极在NaCl溶液中先发生涂层吸水,当水及O2抵达基体后建立起电化学反应界面,合金遭受腐蚀；受涂层阻挡的影响,腐蚀产物的扩散逐渐成为控制步骤；当扩散速度较慢的Cl－抵达涂层/金属界面后,与界面处聚集的腐蚀产物间发生化学反应,完成成膜过程,阻抗谱上出现盐膜的阻抗,而扩散阻抗消失.提出了不同浸泡失效阶段涂层电极体系的阻抗模型.     

Corrosion resistance of nickel coatings deposited from low-temperature nickel-plating electrolytes

The corrosion resistance of nickel coatings on a copper substrate, plated from low-temperature electrolytes based on acetates, tartrates, and isobutyrates, was studied by the methods of electrochemical impedance spectroscopy (EIS) and polarization curves. The tests were performed in a 0.3% NaCl solution. The nickel coatings exhibit high chemical activity, dissolving in the NaCl solution. The electrochemical step is the limiting step of the corrosion process.     

高温高压喷射湍流区中X70管线钢CO2腐蚀电化学特征

采用高温高压环路喷射装置并结合腐蚀微电极技术, 开展了湍流区中X70 管线钢CO₂腐蚀实验. 利用扫描电镜对不同实验时间的试样表面腐蚀产物微观形貌进行了观察和分析, 并进行了湍流区原位电化学测试和分析. 结果表明, 湍流区中X70 钢的CO₂腐蚀电化学特征与其表面所覆盖腐蚀产物膜层变化密切相关. 实验12 h内, 湍流区中X70钢表面从最初的基体与腐蚀产物共存, 转变为由疏松且不完整的膜层覆盖的特征. 实验12 h 后, 试样表面出现内外两层腐蚀产物膜, 内层膜堆垛致密, 外层膜疏松多孔, 同时湍流区中高切应力导致外层腐蚀产物脱落, 材料表面逐渐被完整致密的内层膜覆盖, 这是腐蚀速率持续下降的主要原因. 电化学结果表明, 实验12 h 内, 湍流区中X70 钢的腐蚀电位E_corr和线性极化电阻R_p不断下降; 电化学阻抗谱由高频容抗弧、中频容抗弧和低频感抗弧组成, 膜层电阻R_f缓慢增加, 电荷传递电阻R_t不断下降, 双电层电容C_dl和膜层电容C_f迅速下降; 12 h后, 腐蚀产物膜层对基体材料保护性随喷射时间延长逐渐增强, E_corr和R_p逐渐增大, 电化学阻抗谱中低频感抗弧逐渐收缩并在48 h 时消失, 最后转变为双容抗特征, R_f、R_t和C_dl随时间迅速增大, C_f趋于稳定.     

钼酸盐封闭后处理的热镀锌钢板硅烷膜的耐蚀性

为进一步增强硅烷膜的耐蚀性, 将硅烷化热镀锌钢板用钼酸盐溶液进行封闭后处理, 并采用扫描电子显微镜(SEM)、中性盐雾(NSS)实验、盐水全浸实验和电化学技术研究了所得复合膜层的表面形貌和耐蚀性能. 结果表明: 经钼酸盐溶液封闭处理后, 硅烷膜的孔隙被填充, 在锌层表面形成了由硅烷膜和钼酸盐转化膜构成的连续完整致密的复合膜; 复合膜的耐蚀性能明显提高, 且与钼酸盐溶液的封闭时间有关, 封闭60 s时所形成的复合膜的耐蚀性最佳. 在5%(w, 质量分数)NaCl溶液中的电化学测量结果表明: 硅烷化热镀锌钢板经钼酸盐溶液封闭处理后, 同时抑制了腐蚀过程中的阳极和阴极反应, 但主要是抑制阴极反应, 导致腐蚀电流密度明显减小, 发挥了单一硅烷膜和单一钼酸盐转化膜腐蚀防护的协同效应, 腐蚀防护效率高达99.1%; 随浸泡时间延长, 试样低频扩散阻抗先增大后减小, 表明膜层具有一定的“自愈”能力, 其耐蚀性优于常规铬酸盐钝化膜.     

In vitro corrosion study of different TiO2 nanotube layers on titanium in solution with serum proteins

Titanium oxide nanotubes prepared by anodization have received considerable attention in the biomaterials domain. The objective of this study was to demonstrate the electrochemical behavior of different diameter TiO(2) nanotube layers on titanium in phosphate buffered saline (PBS) and Dulbecco's minimum essential medium+10% fetal calf serum (D-FCS) using open circuit potentials (OCP), electrical impedance spectroscopy (EIS), and a potentiodynamic polarization test. The results showed that the nanotubes had higher OCP, higher resistance of the inter barrier layer (R(b)), and lower I(pass) in the two test solutions compared to the smooth Ti, especially the 30 nm diameter nanotubes. The corrosion resistance of the nanotubes in D-FCS was higher than in PBS because of protein adsorption from the D-FCS solution as suggested by scanning electron microscope (SEM) images. In addition, protein aggregates of 30 nm diameter nanotubes caused the model of EIS spectra to transform from two-layer to three-layer. The corrosion behavior of the nanotubes for use as a dental implant material is discussed.     

Designing an epoxy composite coating having dual-barrier-active self-healing anti-corrosion functions using a multi-functional GO/PDA/MO nano-hybrid

The graphene oxide, functionalized with polydopamine (PDA) bio-polymers and molybdate (MO) ions, was incorporated into the epoxy coating. The FT-IR, Raman, UV-visible, XRD, and FE-SEM/EDS analyses were utilized for the GO/PDA/MO nanoparticle characterization. The sequence of inhibitors' release from the nano-hybrid and their effect on the electrochemical behavior of the steel sample was explored by the OCP, polarization, and, EIS analyses in the aquatic saline media. EIS analyses revealed inhibition efficiency of 88% for the sample immersed in the GO/PDA/MO-contained solution after 48 h immersion. The polarization results showed a 91% corrosion mitigation index for the sample submerged in the GO/PDA/MO extract-containing solution after 48 h immersion. An increase of the scratched coating Nyquist diameter, the lower corrosion product, and coating blister formation after exposure to the salt spray chamber, as well as the lower adhesion loss in the pull-off test (26%), revealed that the epoxy coating reinforced with GO/PDA/MO nano-hybrids could mitigate the mild steel corrosion by improving the barrier performance and active corrosion protection (self-healing mechanism) behavior.