一种提高有机硅导电橡胶复合材料导电和电磁屏蔽性能的方法

描述了一种利用多元复合导电网络提高有机硅橡胶复合材料导电和电磁屏蔽性能的思想。这种含有多元复合导电网络的复合材料是通过将镀银泡沫、导电填料和有机硅橡胶复合在一起而制备的。利用扫描电子显微镜观察了复合材料的微观结构,采用电阻测试仪、矢量网络分析仪、热失重分析仪分别研究了复合材料的导电性、电磁屏蔽性能及热稳定性,并探讨了补强剂SiO2对这些性能的影响。结果表明,2%碳纳米管/导电泡沫/硅橡胶多元复合体系相比于2%碳纳米管/硅橡胶单一复合体系电阻率降低了6个数量级,平均电磁屏蔽效能由12dB提高到52dB,增大了4倍。当导电填料换为炭黑后,2%炭黑/导电泡沫/硅橡胶多元复合体系相比于2%炭黑/硅橡胶单一复合体系电阻率降低了7个数量级,平均电磁屏蔽效能由10dB提高到50dB,增大了5倍。由于多元复合导电网络,材料的导电性能和电磁屏蔽性能大幅度提升。此外,补强剂的加入增大了复合材料的热稳定性,但降低了其导电和电磁屏蔽性能。     

电磁屏蔽导电涂料

综述了电磁屏蔽用掺合型导电涂料的导电机理以及组成,展望了导电涂料的发展。     

轻质柔性聚酰亚胺纸基电磁屏蔽材料的制备与性能

基于聚酰亚胺纤维纸基导电骨架(PI-CP)的三维网络结构, 通过聚吡咯(PPy)的气相沉积及无钯化学镀工艺在PI-CP上进行镍基金属的层层组装, 制备了夹芯结构的镍/聚吡咯@聚酰亚胺纤维纸基电磁屏蔽材料 (Ni/PPy@PI-CP); 对其形貌、 结构、 导电性能、 力学性能及电磁屏蔽性能进行了表征; 并考察了温度、 弯曲牢度和折叠次数对Ni/PPy@PI-CP导电性能和电磁屏蔽性能的影响. 研究结果表明, Ni/PPy@PI-CP-3的电磁屏蔽性能可达到70 dB以上; Ni/PPy@PI-CP-3在弯曲变形下表现出优良的导电稳定性, 其电导率损失可以忽略不计, 经过200次的反复弯曲测试, 其电导率仍保持在92.4%以上. 此外, Ni/PPy@PI-CP还具有轻质及易于加工的特性, 并具有稳定的热性能, 于300 ℃下处理后电磁屏蔽性能仍保持在80％以上.     

羰基铁粉/银核-壳粒子及其复合材料的制备与电磁特性

运用液相化学还原银技术, 制备了羰基铁粉/银核-壳复合粒子; 以该复合粒子为屏蔽填料, 制备了一种宽频、高效的新型电磁屏蔽橡胶材料. 分析了该屏蔽填料的表面形貌和组成, 研究了其电磁特性对电磁屏蔽橡胶材料屏蔽效能的影响规律. 结果表明, 具有完整核壳结构的羰基铁粉/银复合粒子兼具优异的磁性能和高导电率, 用其组成的电磁屏蔽橡胶材料对电磁波能同时产生较强的吸收损耗和反射损耗, 屏蔽效能(SE)优于传统的屏蔽橡胶材料.     

本征导电聚合物开发的最新进展

本征导电聚合物是一种新型功能高分子材料 ,因具有独特的化学、电化学和光学性能 ,在能源、电磁屏蔽和电致发光等领域有着广阔的应用前景 .本文扼要综述本征导电聚合物的开发现状和目前存在的问题 ,并对其今后的发展趋势进行了展望     

铝蜂窝屏蔽通风窗化学镀镍

本文报道了铝蜂窝屏蔽通风窗化学镀磁性镍层和非晶态镍层的工艺研究结果．试验与产品镀复结果证明所得镍层外观光亮、厚度均匀、与铝及铝合金基体结合力优良，具有良好的导电、导磁和耐腐蚀性能．可满足电子设备、波导及屏蔽室等方面对电磁屏蔽性能的要求     

聚合物基纳米复合材料结构设计与电磁屏蔽性能研究

聚合物纳米复合材料以其质量轻、易加工成型、耐化学腐蚀等优秀特性成为电磁屏蔽材料的研究热点.复合材料的导电性是影响电磁屏蔽性能的关键因素,而聚合物基体中导电网络结构则决定了材料内部的电子传输效率,从而在很大程度上决定材料导电性能.合理的结构设计可以解决纳米填料在基体中易团聚、难分散的问题,实现低渗滤阈值、高导电性能/电磁屏蔽与多功能化的统一.我们围绕聚合物纳米复合材料的关键科学问题展开研究,取得一些创新性研究成果:(1)通过填料/基体界面调控,实现复合材料连续导电网络的构筑,制备系列低渗滤阈值聚合物导电复合材料;(2)发展三维导电结构预先构筑新方法,制备出高效导电网络,实现电磁屏蔽复合材料结构功能一体化设计与制备;(3)提出构建多界面结构策略,实现聚合物电磁屏蔽复合材料的轻量化设计.本专论针对我们研究成果进行总结,并对高性能电磁屏蔽纳米复合材料的发展前景进行展望.     

电镀非晶态镍磷合金在织物上的应用

制备了一种镍磷非晶态合金电磁屏蔽材料,并对制备工艺及其性能进行了初步的研究与探讨,选择了一条较为成功的工艺流程.选用已化学镀铜导电涤纶织物,经过电镀处理,得到稳定、光亮的非晶态镍磷镀层.利用正交试验方法,研究了镀液组成、温度、时间、pH值等对镀层的K/S值与电阻值的影响,优选出了最高K/S值和最低电阻值的工艺条件,分析了各因素对电沉积过程的影响.得出工艺条件:硫酸镍250g/L、氯化镍55 g/L、次亚磷酸钠70g/L、硼酸45 g/L、时间10 min、温度65℃、pH=2.0.实验表明,此电镀镍磷非晶态合金柔性电磁屏蔽材料具有良好的导电性能及耐磨擦、耐腐蚀性能.     

具有隔离结构的聚丙烯/碳纳米管复合材料的制备及电磁屏蔽性能

通过共挤出包覆-热压法制备了具有隔离结构的聚丙烯(PP)/碳纳米管(CNTs)电磁屏蔽复合材料。 其中,CNTs随机分布于PP基体中形成导电相,该导电复合物作为包覆层包敷在纯PP颗粒表面,形成包覆复合粒子,经热压后形成隔离导电网络。 结果表明,所制备的隔离结构复合材料呈现良好的导电性能,可获得较低的导电逾渗值0.28%(体积分数);在CNTs质量分数为5.6%时,该复合材料电磁屏蔽性能达到25.6 dB,同时具有良好的力学性能。 本文结果表明,共挤出包覆-热压法制备隔离结构导电复合材料方法简单可控、绿色环保,对开发高性能电磁屏蔽复合材料具有重要指导意义。     

NiCF/ABS复合材料的制备及电磁屏蔽效能研究

探讨了碳纤维(CF)表面镍金属的化学镀工艺,制备了镀镍碳纤维(NiCF),采用密炼工艺制备了ABS基体复合材料,研究了CF和NiCF含量对复合材料的导电性能及电磁屏蔽效能的影响。结果表明:采用化学镀的方法在碳纤维表面镀覆了金属镍,所形成的镀层均匀致密;镀覆时间为5min时,镀镍后的碳纤维电阻率降低两个数量级;复合材料电阻率随CF、NiCF含量的增加而逐渐减小;复合材料电磁屏蔽效能随CF、NiCF含量的增加而逐渐增加,当NiCF含量为25%(wt)(约13.3vol%)时,电磁屏蔽效能最高可达51dB。     

Electromagnetic Interference Shielding Polymers and Nanocomposites - A Review

Intrinsically conducting polymers (ICP) and conductive fillers incorporated conductive polymer-based composites (CPC) greatly facilitate the research in electromagnetic interference (EMI) shielding because they not only provide excellent EMI shielding but also have advantages of electromagnetic wave absorption rather than reflection. In this review, the latest developments in ICP and CPC based EMI shielding materials are highlighted. In particular, existing methods for adjusting the morphological structure, electric and magnetic properties of EMI shielding materials are discussed along with the future opportunities and challenges in developing ICP and CPC for EMI shielding applications.     

片状镍粉填充树脂基和石蜡基复合材料的微波电磁特性

以微米镍粉作为原料,采用湿法研磨法制备了片状镍粉,将其作为填料用于制备树脂基导电复合材料和石蜡基复合材料;测定了树脂基复合材料的电磁屏蔽性能与镍粉含量的关系,同时考察了片状镍粉/石蜡复合材料的吸波性能.结果表明,复合材料电磁屏蔽性能(SE)随着填料含量的增加而提高;厚度为5 mm的片状镍粉/石蜡复合材料在2 GHz附近的最小反射率可达-27 dB.这表明所制备的片状镍粉在电磁屏蔽及吸波领域具有很好的应用前景.     

三明治结构多壁碳纳米管/聚醚醚酮电磁屏蔽复合材料的制备

以聚醚砜(PES)为黏结剂, 多壁碳纳米管(MWCNTs)为芯层, 聚醚醚酮(PEEK)薄膜为皮层, 制备了具有 三明治结构的MWCNTs/PEEK电磁屏蔽复合材料. 研究结果表明, 将适量的黏结剂PES引入到MWCNTs芯 层中, 当芯层层数增加到3层时, 复合材料的平均厚度仅有0.28 mm, 其密度、 拉伸强度、 5%热失重温 度(T_d,5%)、 导电率、 电磁屏蔽值及比电磁屏蔽值分别可以达到1.349 g/cm³, 80 MPa, 581.8 ℃, 2.6 S/cm, 32 dB及115 dB/mm, 是一种质量轻、 厚度薄、 机械性能好且电磁屏蔽性能高的复合材料. 其优异的综合性能主要归因于在三明治结构MWCNTs/PEEK复合材料的制备过程中, 在碳纳米管芯层中引入适量的聚醚砜作为黏结剂可以改善芯层内部碳纳米管之间及芯层与聚醚醚酮皮层之间的界面作用, 有利于芯层及芯层与皮层黏结成一个整体, 从而提高复合材料的机械性能; 同时, 芯层中碳纳米管互相搭接成密集导电网络又可以使得复合材料拥有较高的电磁屏蔽性能.     

Current trends in spinel based modified polymer composite materials for electromagnetic shielding

The present article deals with current trends in spinel based modified polymer composite materials for applications in the field of electromagnetic shielding. The interaction between the various spinel based materials and polymers is an emerging field of studies among various researchers. The thermal stability, electrical conductivity, the bonding between the metal ferrites and the polymer plays an important role in the interaction of electromagnetic radiation. These properties also effect the mechanism of the EM waves for the shielding applications. Considering these all properties, polyaniline appears to be an suitable polymer for electromagnetic shielding applications. Polyaniline composites not only reinforced the properties of spinel materials but also enhanced the dielectric properties of the composite material. When carbon based materials such as graphene, graphene oxide and CNT was added along with spinel material in polyaniline based composite, they accelerate the electrical properties and enhances the shielding applications. In this paper the various synthesis methods, fabrication methods of polyaniline, and the properties of polyaniline based composites have been discussed. In addition, the various salient features and futuristic challenges of polyaniline based composite materials for EMI shielding applications were attempted to make a well equipped material for radar absorption.     

双功能聚二甲基硅氧烷/铜纳米线复合薄膜的制备与性能

通过环境友好的葡萄糖模板法和改进的湿化学还原法制备了聚二甲基硅氧烷/铜纳米线(PDMS/CuNWs)复合薄膜, 其采用的“类夹心结构”有效解决了铜在空气中易氧化进而导致电导率大幅度下降的问题, 同时获得了具有优异电磁屏蔽和光热转化性能的双功能轻质柔性复合薄膜. CuNWs面密度为1.6 g/cm²的复合薄膜在重复弯折1000次后性能保持率最高可达99.07％; CuNWs面密度为2.4 g/cm²的复合薄膜在X波段下总电磁屏蔽效能达到30.1 dB, 屏蔽效率达到99.9％; 同时, 在2 W/cm²的近红外光照射下, 复合薄膜在仅加热15 s后其表面温度高达211.2 ℃, 具有十分快速的光热响应和转化效率.     

Fluorination effects of MWCNT additives for EMI shielding efficiency by developed conductive network in epoxy complex

To improve the efficiency in shielding electromagnetic interference in electronic devices, multi-walled carbon nanotubes were used, due to their excellent electric and magnetic properties at high aspect ratios, and were added to an epoxy matrix. Fluorination was carried out to achieve excellent dispersion and adhesion of the additives in the epoxy matrix. The improved dispersion was confirmed by UV spectra. The permittivity and permeability were also significantly improved based on the effects of the additives and the fluorination treatment. The efficiency of shielding electromagnetic interference increased up to 28 dB. This improved efficiency of shielding electromagnetic interference may be caused by a well-organized conductive network of additives in epoxy.     

High-electromagnetic-shielding cotton fabric prepared using multiwall carbon nanotubes/nickel–phosphorus electroless plating

High-electromagnetic-shielding cotton fabric (CF) was prepared using carboxyl-functionalized multiwall carbon nanotubes (MWCNTs-COOH)/nickel–phosphorus (Ni-P) electroless plating. Firstly, MWCNTs-COOH was loaded on CF used to chelate the metal catalyst followed by electroless plating to impart outstanding electrical conductivity and electromagnetic shielding properties. The intermediate MWCNTs-COOH layer not only improves the bonding strength via the chelating effect, but also can be used as a conductive material. This synergistic action of MWCNTs-COOH and Ni-P layer can work together to improve the electromagnetic interference shielding performance. The features of Ni-P/MWCNTs-COOH/CF were characterized using scanning electron microscopy, energy-dispersive spectroscopy, X-ray photoelectron spectroscopy and X-ray diffraction. The resulting Ni-P/MWCNTs-COOH/CF fabrics show high surface resistance of 1.66 Ω sq⁻¹ and robust electromagnetic shielding effectiveness of 40.2 dB. Furthermore, benefiting from the strong interface interaction, the as-prepared composite fabrics retain stable performances after undergoing a series of physical and chemical tests, confirming promising practical applications even under harsh conditions.