Multiaxial mechanical behavior of aramid fibers and identification of skin/core structure from single fiber transverse compression testing

The transverse and longitudinal mechanical properties of aramid fibers like Kevlar? 29 (K29) fibers are strongly linked to their highly oriented structure. Mechanical characterization at the single fiber scale is challenging especially when the diameter is as small as 15 µm. Longitudinal tensile tests on single K29 fibers and single fiber transverse compression test (SFTCT) have been developed. Our approach consists of coupling morphological observations and mechanical experiments with SFTCT analysis by comparing analytical solutions and finite element modeling. New insights on the analysis of the transverse direction response are highlighted. Systematic loading/unloading compression tests enable to experimentally determine a transverse elastic limit. Taking account of the strong anisotropy of the fiber, the transverse mechanical response sheds light on a skin/core architecture. More importantly, results suggest that the skin of the fiber, typically representing a shell of one micrometer in thickness, has a transverse apparent modulus of 0.2 GPa. That is around more than fifteen times lower than the transverse modulus of 3.0 GPa in the core. By comparison, the measured longitudinal modulus is about 84 GPa. The stress distribution in the fiber is explored and the critical areas for damage initiation are discussed. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 374–384     

Studies on preparation of HDPE/CB composites including a novel oriented structure by the microwave heating and their characterization

Microwave heating has several advantages over traditional methods of heating, including rapid and uniform heating, greater penetration depth of heat into material, lower power costs and selective heating within the material and so on. In this paper, effects of microwave heating on the properties of high‐density polyethylene/carbon black (HDPE/CB) composites were studied. The results show that the HDPE/CB composites can be heated via microwave irradiation, and composites with different CB concentration exhibit different microwave heatability. The 20 wt% CB composites have the most rapid heating rate, and its temperature reaches 78°C after 10 sec, and 159°C after 150 sec, respectively. Meanwhile, microwave heating improves the mechanical properties of HDPE/CB composites. Scanning Electron Microscopy (SEM) analysis shows a better combination between CB particles and HDPE after microwave irradiation. Furthermore, selective heating of microwave was used to prepare a novel oriented structure, which the core layer has preferential orientation and the surface layer has little orientation. Characterization of the novel oriented structure was also studied. Wide angle X‐ray diffraction (WAXD) analysis of 25 wt% CB composites with the novel oriented structure shows that the diffraction peaks of the surface layer are obviously weaker than those of the core layer, which indicates that orientation in the core layer is more intensive than that in the surface layer. The novel oriented structure is different to the traditional skin‐core structure, in which the surface layer has preferential orientation and the core layer has little orientation. Copyright © 2009 John Wiley & Sons, Ltd.     

Morphology evolution and crystalline structure of controlled‐rheology polypropylene in micro‐injection molding

In this paper, the microstructural evolution of controlled‐rheology polypropylene (CRPP) with different melt viscoelasticities was investigated by polarized optical microscopy, scanning electronic microscopy, differential scanning calorimeter, and wide‐angle X‐ray diffraction. It is found that a typical “skin‐core” structure formed in CRPP microparts and the thickness of oriented layer of CRPP microparts decreases notably with the addition of peroxide. The thickness of oriented layer and the distribution of different layers strongly depend on the melt flow properties and the corresponding relaxation time (λ). Furthermore, the mechanisms of the suppressed formation of oriented layers during the micro‐injection molding process are discussed mainly from the viewpoint of rheology and thermodynamics. It is revealed that the shear‐induced orientation is one of the key factors for the formation of oriented molecular structure (row nuclei). The final thickness of the oriented layer is the result of the competition between the orientation behavior and the disorientation behavior. Copyright © 2015 John Wiley & Sons, Ltd.     

Orientation of triplet and singlet transition dipole moments in polyfluorene, studied by polarised spectroscopies

The orientation of the transition dipole moments for four commonly studied optical transitions of the conjugated polymer polyfluorene have been deduced using polarised spectroscopies, including fluorescence, phosphorescence, and photoinduced absorption in oriented polymer films. The data show that all the transitions except from the phosphorescence are highly polarised parallel to the chain orientation. The phosphorescence in this polyfluorene homopolymer however, has its dominant component orthogonal to the chain orientation. The data are interpreted by regarding shape and electron distribution of the excited states. It has been deduced that the singlet states and higher triplet states are strongly delocalised along the chain whereas the T₁ excited state is more localised and has its electron distribution oriented orthogonal to the chain.     

Retardation of dissolution and surface modification of high-modulus poly(ethylene) fiber by the synergetic action of solvent and stress

Retardation of dissolution of highly oriented polyethylene fibers exposed to solvent under a constant tensile force has been investigated in comparison to free conditions. Beyond a critical value of the applied force, the time for dissolution increases sharply by several orders of magnitude. This effect is significant only in fibers with high initial orientation. It is attributed to the existence of a network of oriented crystallites. We have utilized this effect for surface modification of highly oriented PE fibers, by exposure to solvent at different temperatures and applied stress. At a relatively low load the action of the solvent displays pronounced effects: roughening of the fiber surface, formation of a nonoriented crystalline phase, enhancement of adhesion to epoxy resin with some loss of strength. ©1995 John Wiley & Sons, Inc.     

The orientation of the dispersed phase and crystals in an injection-molded impact polypropylene copolymer

The orientation of the dispersed phase and crystals in the injection-molded bar of an impact polypropylene copolymer (IPC) containing isotactic polypropylene (iPP), ethylene-propylene rubber (EPR) and a β-nucleating agent (β-NA) were studied simultaneously. In the IPC, iPP and EPR act as the matrix and dispersed phase, respectively. The EPR is amorphous and the iPP is crystallizable in α- and β-crystalline forms in the presence of the β-NA. The orientation and orientation distribution for both of the EPR phase and the iPP crystals, as well as the crystallization behavior of iPP, were investigated by two-dimensional wide-angle X-ray diffraction (2D-WAXD), two-dimensional small-angle X-ray scattering (2D-SAXS), scanning electron microscope (SEM) and differential scanning calorimetry (DSC). The results of the experiment show that orientation exists for both the EPR phase and the iPP crystals. But their orientation distribution manifests an opposite tendency. The EPR phase was observed to be highly oriented in the core layer but the orientation of the iPP crystals was weakened gradually from skin to core. The difference in the orientation behavior between the EPR phase and the iPP crystals reflects the distinct response of the micrometer-scale EPR particles and nanometer-scale iPP chains upon the flow field and temperature gradient in the mold. The diffraction geometry of the β-crystals has also been discussed in detail. The observations in this study may shed light on the study in the structure and property relationship for the IPC injection-molded products.     

Compacted UHMWPE fiber composites: Morphology and X‐ray microdiffraction experiments

The effect of compaction conditions on UHMWPE fibers is examined by microbeam X‐ray diffraction (WAXS) and scanning electron microscopy (SEM). The morphological observations indicate that melting occurs during compaction both on the surface of the fiber as well as in its internal regions. In addition, the recrystallized phase is nucleated on the fiber surface, possibly epitaxially. The recrystallized phase that originates from the internal regions of the fiber retains the initial highly oriented structure. WAXS microbeam measurements do not show any significant core‐shell structure in compacted single fibers. Considering the overall characteristics of the melting process during compaction, we can conclude that the hexagonal phase that appears upon heating of the fibers under moderate pressure is responsible for good adhesion of the fibers to each other, even more significantly than surface melting, especially because of its ability to retain the high orientation of the chains in the fibers. This information is relevant for understanding the formation and microstructure of the matrix component in the self‐reinforced composites fabricated by compaction. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1535–1541, 2007     

SUPER POLYOLEFIN BLENDS ACHIEVED VIA DYNAMIC PACKING INJECTION MOLDING:MORPHOLOGY AND PROPERTIES

As a long-term project aimed at developing super polyolefin blends, in this paper we summarize our work on themechanical reinforcement and phase morphology of polyolefin blends achieved by dynamic packing injection molding(DPIM). The main feature of this technology is that the specimen is forced to move repeatedly in the model by two pistonsthat move reversibly with the same frequency during cooling, which results in preferential orientation of the dispersed phaseas well as the matrix. The typical morphology of samples obtained via DPIM is a shear-induced morphology with a core inthe center, an oriented zone surrounding the core and a skin layer in the cross-section areas. Shear-induced phase dissolutionat a higher shear rate but phase separation at low shear rates is evident from AFM examination of LLDPE/PP (50/50) blends.The super polyolefin blends having high modulus (1.9-2.2 GPa), high tensile strength (100-120 MPa) and high impactstrength (6 times as that of pure HDPE) have been prepared by controlling the phase separation, molecular orientation andcrystal morphology.     

Morphological comparison of isotactic polypropylene parts prepared by micro‐injection molding and conventional injection molding

The morphological feature of microparts evolved during micro‐injection molding may differ from that of the macroparts prepared by conventional injection molding, resulting in specific physical properties. In this study, isotactic polypropylene (iPP) microparts with 200 µm thickness and macroparts with 2000 µm thickness were prepared, and their morphological comparison was investigated by means of polarized light microscopy (PLM), scanning electron microscopy (SEM), differential scanning calorimeter (DSC), and wide‐angle X‐ray diffraction (WAXD). The results presented some similarities and differences. PLM observations showed that the through‐the thickness‐morphology of micropart exhibited a similar “skin–core” structure as macropart, but presented a large fraction of shear layer in comparison to the macropart which presented a large fraction of core layer. The SEM observation of shear layer of micropart featured highly oriented shish‐kebab structure. The micropart had a more homogeneous distribution of lamellae thickness. The degree of crystallinity of the micropart was found to be higher than that of the macropart. High content of β‐crystal was found in micropart. The 2D WAXD pattern of the core layer of macropart showed full Debye rings indicating a random orientation, while the arcing of the shear layer indicates a pronounced orientation. The most pronounced arcing of the micropart indicates the most pronounced orientation of iPP chains within lamellae. Copyright © 2011 John Wiley & Sons, Ltd.     

Brill transition of nylon-6 in electrospun nanofibers

Electrospun nylon-6 fibers were prepared from its polyelectrolyte solution in formic acid with different concentrtaions. In situ Fourier transform infrared (FTIR), wide-angle X-ray diffraction and small-angle X-ray scattering (SAXS) were performed on the nylon-6 fibers heated to various temperatures until melting. For comparison, stepwise annealing of the solution-cast film having exclusively the α-form was also carried out to elucidate the structural evolution. Our results showed that Brill transition in the electrospun fibers occurs at a lower temperature than that in the solution-cast film due to the crystal size difference. Differential scanning calorimetry heating traces on the as-spun fibers exhibited a unique crystalline phase with a melting temperature of ～235?°C, higher than the equilibrium melting temperature of nylon-6. The content of high melting temperature (HMT) phase increased with increasing nylon-6 concentration; a maximum of 30?% of the fiber crystallinity was reached for fibers obtained from the 22?wt.% solution regardless of the heating rates used. Based on the SAXS and FTIR results, we speculated that the HMT phase is associated with thick α-form crystals developed from the highly oriented nylon-6 chains that are preserved in the skin layer of the as-spun fibers. A plausible mechanism for the formation of the skin/core fiber morphology during electrospinning was proposed.     

Effect of surface preparation on the strength of vibration welded butt joint made from PBT composite

Vibration welding technique has been widely used to weld molded surfaces parts produced by injection or compression molding techniques. However, the majority of early studies used machined surfaces to eliminate the complication associated with molded surfaces. Different process parameters such as the welding pressure, frequency, and amplitude have been investigated to determine their optimal values that maximize the welding strength. However, some other parameters such as joint design and the welding interface preparation were leftover for real application test or for technology transfer studies. Most of molded parts from semi-crystalline materials and their composites usually have skin layer that was exposed to thermal history differs from that of the core. Moreover, the amount and the orientation of fibers in the skin layer differ from that of core and shell regions. Therefore, this work investigates and explores the effect of the molded surfaces with skin on tensile strength of vibration welded butt joints made from polybutylene terephthalate reinforced with 30% glass fiber (PBT GF30). The effect of fibers orientation on the welded joint strength has been also investigated.     

Effect of in situ poly(ethylene terephthalate) (PET) microfibrils on the morphological structure and crystallization behavior of isotactic polypropylene (iPP) under an intensive shear rate

The morphological structure and crystallization behavior of in situ poly(ethylene terephthalate) (PET)/isotactic polypropylene (iPP) microparts prepared through micro‐injection molding are investigated using a polarized light microscope, differential scanning calorimeter, scanning electron microscope, and two‐dimensional wide‐angle X‐ray. Results indicate that both the shear effect and addition of PET fibers greatly influence the morphologies of the iPP matrix. Typical “skin‐core” and oriented crystalline structures (shish‐kebab) may simultaneously be observed in neat iPP and iPP/PET microparts. The presence of PET phases reveals significant nucleation ability for iPP crystallization. High concentrations of PET phases, especially long PET fibers, correspond to rapid crystallization of the iPP matrix. The occurrence of PET microfibrils decreases the content and size of β‐crystals; by contrast, the orientation degree of β‐crystals increases with increasing PET content in the microparts. This result suggests that the existence of the microfibrillar network can retain the ordered clusters and promote the development of oriented crystalline structures to some extent. Copyright © 2015 John Wiley & Sons, Ltd.     

Physical structure and properties of 3-methylbutene-1 polymer and fiber

Isotactic 3-methylbutene homopolymers and copolymers (of low 1-olefin content) exhibit a major transition between 50 and 100°C, which dilatometric, density, and NMR observations indicate is not a glass transition, but rather a crystal–crystal transition occurring within the crystalline phase, the only phase present in significant amount. Fibers prepared from these polymers show a very high degree of orientation and crystallinity, have measured densities close to the theoretical crystal densities, and exhibit abrasion debris and electron microscopic evidence of crystalline lamellae. The fibers have a quasistatic initial modulus equivalent to the sonic modulus and exhibit very low stress relaxation and very high elastic recovery from large extensions. The fact that the fiber is highly crystalline and fully oriented, with a comparatively low initial modulus, high elastic recovery, and an extensibility of about 40%, indicate that the crystalline lamellae themselves, joined together in stacks, are able to deform (probably bend) elastically, and that the aggregate is able to undergo large elastic deformations.     

Crystallization in oriented poly(ethylene terephthalate) fibers. I. Fundamental aspects

The nature of crystallization- and mobility-induced changes during annealing of melt-spun poly(ethylene terephthalate) precursor fibers of a range of orientations has been examined. The kinetics of crystallization and the accompanying orientational changes have been studied under conditions of constant, low tensile stress, with the accompanying dimensional changes and under a constraint against shrinkage in length, with the stress developed being monitored. The effects of precursor orientation and externally imposed constraints on the course of the fundamental crystallization and orientational relaxation processes are revealed. Oriented crystallization has been shown to have a significant effect on the stress developed and on the dimensions of oriented precursor fibers, with a strong tendency to spontaneously extend as a consequence of the reorientation of crystallizing segments predominantly along the preferred fiber direction. The sequence in which crystallization and major orientational relaxation, if any, occur is found to have a profound effect on the structure and thus the deformability of oriented fibers after annealing above the glass transition temperature.     

Nephila clavipes spider dragline silk microstructure studied by scanning transmission X-ray microscopy

Nephila clavipes dragline silk microstructure has been investigated by scanning transmission X-ray microscopy (STXM), a technique that allows quantitative mapping of the level of orientation of the peptide groups at high spatial resolution (<50 nm). Maps of the orientation parameter P2 have been derived for spider silk for the first time. Dragline silk presents a very fine microstructure in which small, highly oriented domains (average area of 1800 nm2, thus clearly bigger than individual beta-sheet crystallites) are dispersed in a dominant, moderately oriented matrix with several small unoriented domains. Our results also highlight the orientation of the noncrystalline fraction in silk, which has been underestimated in numerous structural models. No evidence of either a regular lamellar structure or any periodicity along the fiber was observed at this spatial resolution. The surface of fresh spider silk sections consists of a approximately 30-120 nm thick layer of highly oriented protein chains, which was found to vary with the reeling speed, where web building (0.5 cm/s) and lifeline (10 cm/s) spinning speeds were investigated. While the average level of orientation of the protein chains is unaffected by the spinning speed, STXM measurements clearly highlight microstructure differences. The slowpull fiber contains a larger fraction of highly oriented domains, while the protein chains are more homogeneously oriented in the fastpull fiber. In comparison, cocoon silk from the silkworm Bombyx mori presents a narrower orientation distribution. The strength-extensibility combination found in spider dragline silk is associated with its broad orientation distribution of highly interdigitated and unoriented domains.     

Modeling the mechanical properties of highly oriented polymer films: A fiber/gel composite theory approach

Controlling the extent of orientation is of great interest in polymer processing and is effected by the choice of polymer, the fabrication technique and the processing conditions. Understanding the crystalline transitions that form highly oriented fibrils is necessary for modeling the changes in physical properties, relative to degree of orientation. A model is proposed to describe the mechanical properties of drawn semicrystalline polymer films based on structural transitions. With a minimal amount of experimental data (requiring testing on only two drawn films samples), this model can be used to predict film properties. These properties include the critical and maximum draw ratios, the moduli at the maximum draw ratio, the moduli of the fiber, the modulus of the nonfibrous gel relative to draw ratio, the volume fraction of fibers, and the rate of fibrillation. Where high degrees of uniaxial orientation are required, the polymer is typically drawn in the solid state, meaning the polymer is stretched in a single direction at temperatures below the melting point. During this process, pre‐existing crystallites are transformed into fiber‐like structures with large aspect ratios. The presence of these rigid asymmetric structures significantly enhances the moduli and break strength of the polymer. This work presents a model that describes the formation of fiber‐like structures. The volume fraction of fibers is predicted to be linear in draw ratio. The derived relationship between volume fraction of fibers and draw ratio can then be used for the prediction of the various properties of the oriented film. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 607–618, 2008     

2D SAXS/WAXD analysis of pan carbon fiber microstructure in organic/inorganic transformation

Structure of PAN fibers during pre-oxidation and carbonization was studied using two dimensional small angle X-ray scattering/wide angle X-ray diffraction(2D SAXS/WAXD).The SAXS results show that during pre-oxidation between 180 ℃ and 275 ℃,the volume content of microvoids increases with the temperature increasing,which may be one of reasons for the decrease of tensile strength of pre-oxidized fibers.253 ℃ was the critical transition temperature,the length,diameter,aspect ratio and orientation distribution of microvoids increased with temperature before this temperature and decreased after this temperature.After the high temperature carbonization,lots of spindly microvoids formed.WAXD patterns demonstrate that the crystallite size of PAN fibers first increased before 230 ℃ and then decreased with the increase of temperature during the pre-oxidation.The diffraction peak of PAN fibers at 2θ≈ 17° almost disappeared at the end of preoxidation while the diffraction peak of aromatic structure at 2θ≈ 25° appeared at 253 ℃.During carbonization,the peak intensity at 2θ≈ 25° increased apparently due to the formation of graphite structure.The results obtained give a deep understanding of the microstructure development in the PAN fibers during pre-oxidation and carbonization,which is important for the preparation of high performance carbon fibers.     

On the origin of the “core‐free” morphology in microinjection‐molded HDPE

This study investigates the morphology of a high‐density polyethylene processed with microinjection molding. Previous work pointed out that a “core‐free” morphology exists for a micropart (150‐μm thick), contrasting with the well‐known “skin‐core” morphology of a conventional part (1.5‐mm thick). Local analyses are now conducted in every structural layer of these samples. Transmission electron microscopy observations reveal highly oriented crystalline lamellae perpendicular to the flow direction in the micropart. Image analysis also shows that lamellae are thinner. Wide‐angle X‐ray diffraction measurements using a microfocused beam highlight that highly oriented shish–kebab morphologies are found through the micropart thickness, with corresponding orientation function close to 0.8. For the macropart, quiescent crystallized morphologies are found with few oriented structures. Finally, the morphology within the micropart is more homogeneous, but the crystalline structures created are disturbed due to the combined effects of flow‐induced crystallization and thermal crystallization during processing. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1470–1478, 2011     

Partial carbonization of aramid fibers

Heat treatment of aramid fiber was conducted in the temperature range 300–710°C nominally for 10 and 30 s in both static air and flowing nitrogen atmosphere. Crystallinity, crystal orientation, and crystallite size were determined using x-ray diffraction. Fibers with a skin–core structure were produced at intermediate temperatures, as revealed by scanning electron microscopy of fibers after partial dissolution of the fiber in 95–98% sulfuric acid. The skin, which forms in both nitrogen and air, is amorphous and brittle. It is insoluble in sulfuric acid, suggesting it is a cross-linked polymer. Formation of the skin may be facilitated by the removal of an aggressive chemical species that forms during heat treatment. The species may diffuse out of the outer layer of the fiber, allowing it to cross-link. The molecular weight of the dissolved core, analyzed using intrinsic viscosity, decreases with increasing heat treatment temperature. The tenacity, modulus, elongation-to-break, and toughness of fibers with a skin–core structure decrease with heat treatment and the fiber loses its fibrillar character. Mechanical property reductions are greater in air than nitrogen. X-ray data are also consistent with the notion that oxygen assists attack of crystals at high temperatures. Scanning electron microscopy shows that fibers have become skin–core composites with quite different mechanical properties between the two regions. A fiber failure mechanism is proposed. © 1994 John Wiley & Sons, Inc.     

Raman Scattering Activities for Uniaxially Oriented Molecules

Raman scattering activities were derived for uniaxially oriented molecules. The unique axis of the molecules is assumed to rotate around one of the axes of space-fixed coordinate in a fixed orientation angle with respect to the axis, while the other two principal axes of the molecules are randomly oriented. Expressions for Raman scattering activities in terms of the elements of derived polarizability tensor are given as the function of orientation angle and are tabulated for various symmetries of point groups.