PET/PTT双组分弹性长丝的结晶取向结构和卷曲性能

为研制军官礼服用PET/PTT双组分弹性长丝,在纺丝加工工艺研究的基础上,通过声速法、WAXD、DSC、Instron5566对典型工艺下的弹性长丝进行了结晶和取向结构及卷曲性能的测试分析.在可纺的前提下,PET/PTT两组分复合纺丝中,PET组分优先结晶,具有高于其单组分纤维的拉伸诱导取向和结晶;而PTT组分只有形变,其结晶度和晶区取向均低于其对应的单组分纤维.在实验条件范围内,两组分粘度差异越大,纤维的卷曲伸长率和收缩率越大、声速取向因子增加、各单组分结晶度增加;两组分质量比为50/50时,纤维有最大的卷曲伸长率和收缩率,且各单组分结晶度随该两组分含量差异的增加而减少,而声速取向变化相反;随牵伸比的增加,纤维的整体取向、各组分结晶度均有所增加,卷曲伸长和收缩率也增加.牵伸温度和定型温度对双组分纤维的结构和卷曲性能影响较小.     

牵伸作用对尼龙6纤维晶型结构及力学性能的影响

利用广角X射线衍射仪(WAXD)、傅里叶变换红外光谱仪(FTIR)、示差扫描量热仪(DSC)、声速取向测量仪、扫描电镜(SEM)以及纱线强伸度仪研究了不同牵伸倍数尼龙6复丝的晶型结构、熔融行为、取向度、表面形貌以及力学性能.结果表明,随着牵伸倍数的增加,伴随着γ晶型片晶的生长以及非晶区链段重排诱导α晶型的生成,尼龙6复丝的结晶度不断的提高,在牵伸倍数达到3倍时,样品中出现了α晶型的特征衍射峰,导致了其熔融温度的提高以及多重熔融峰的出现.同时,牵伸作用也增加了分子链沿纤维轴向的取向程度,消除了纤维表面的残余应力,改善了纤维的表面缺陷.在这些因素的共同作用下,尼龙6复丝的力学性能得到了一定程度的提高,当牵伸倍数为3倍时,拉伸强度与拉伸模量分别达到了5.0 c N/dtex和28.9 c N/dtex,与较低牵伸倍数相比较均有所提高.     

关于超高分子量聚丙烯超拉伸膜的结构性能的研究——Ⅱ.形态结构变化对力学性能的影响

用X-射线衍射、动态力学测定等手段研究了不同拉伸倍数的超高分子量聚丙烯薄膜的力学性能的变化.以X-射线衍射法并基于串联力学模型的假设得到的各样品的表观晶区模量E_c~(app)约为34-38GPa.样品模量E_b随拉伸倍数增加而逐渐增大,其变化趋势与非晶区取向因子的变化相类似,说明非晶区取向是左右样品模量的重要因素.室温下,69倍拉伸样品的模量为27GPa,约为表观结晶模量的3/4,且其值在-150-160℃的温度范围内没有急剧变化,说明超拉伸明显改善了材料的力学性能及热稳定性.在各拉伸样品中,考虑伸直链结晶生成的可能性,利用并串联力学模型对伸直链结晶的体积分数做了估算,并对X-射线衍射法所得表观结晶模量进行了修正,认为室温下聚丙烯的真正晶区模量约为47GPa.     

关于超高分子量聚丙烯超拉伸膜的结构性能的研究——Ⅱ.形态结构变化对力学性能的影响

 用X-射线衍射、动态力学测定等手段研究了不同拉伸倍数的超高分子量聚丙烯薄膜的力学性能的变化.以X-射线衍射法并基于串联力学模型的假设得到的各样品的表观晶区模量E_c^app约为34-38GPa.样品模量E_b随拉伸倍数增加而逐渐增大,其变化趋势与非晶区取向因子的变化相类似,说明非晶区取向是左右样品模量的重要因素.室温下,69倍拉伸样品的模量为27GPa,约为表观结晶模量的3/4,且其值在-150-160℃的温度范围内没有急剧变化,说明超拉伸明显改善了材料的力学性能及热稳定性.在各拉伸样品中,考虑伸直链结晶生成的可能性,利用并串联力学模型对伸直链结晶的体积分数做了估算,并对X-射线衍射法所得表观结晶模量进行了修正,认为室温下聚丙烯的真正晶区模量约为47GPa.     

取向对聚左旋乳酸/聚右旋乳酸复合物纤维结晶性能的影响

通过熔融纺丝的方法制备了PLLA/PDLA复合物初生纤维,在60℃拉伸获得高取向的牵伸纤维.采用X-ray散射为主要表征手段,结合差示扫描量热(DSC)、扫描电子显微镜(SEM)以及傅里叶变换红外光谱(FTIR)等技术,系统研究了不同初始结构的PLLA/PDLA复合物纤维在不同温度下的结晶行为,重点阐明了取向对PLA复合物纤维结晶结构的影响.结果表明,取向促进复合物纤维中立构晶的形成;将纤维升温至200℃停留3 min后,再进行降温,降温过程中,高度取向的牵伸纤维只有立构晶形成,而初生纤维则在150℃左右出现α晶,表明纤维中取向的立构晶会抑制α晶的形成.综合实验结果发现,通过低温牵伸初生纤维,然后高温(α晶熔点以上)退火,可制备出高取向且具有高立构晶含量的PLLA/PDLA复合物纤维.     

PET纤维晶区取向与非晶区取向的关系

本文用X—射线衍射方法测定了不同纺速的PET初生纤维在不同热处理条件下的晶区取向因子及非晶区取向因子,并探讨了它们的关系。实验表明,在低、中速纺时,通过定长热处理生成的晶区其取向因子取决于热处理前非晶区的取向因子,而在非定长热处理时,非昌区先解取向,所生成的晶区其取向因子取决于热处理后的非晶区取向因子;而在高速纺下直接生成的晶区其取向因子取决于纺速,而与热处理方式关系不大。     

蚕丝纤维增强聚乳酸体系中柱晶的形成及结构分析

采用溶液法制备聚乳酸(PLA)薄膜,并利用偏光显微镜在线研究了不同温度及不同牵引速率下,单根蚕丝纤维(SF)诱导PLA柱晶的形成,并利用显微红外光谱表征柱晶结构.结果表明,当牵引速率大于或等于临界速率时,纤维表面有连续的柱晶生成,反之柱晶不连续;当牵引速率大于临界饱和速率时,柱晶的结晶度和取向度分别趋于稳定值;在等温条件下,随着牵引速率的增大,柱晶的成核诱导期缩短,晶体的成核密度增大,取向度增加;当牵引速率一定时,与130℃相比,温度为120℃时形成柱晶的成核诱导期较短,成核密度更大,结晶度更高,柱晶层的生长更快.     

高速纺PET纤维中介态的X-射线衍射研究

研究用X-射线衍射法分析纤维结构中介态的变化。直接以X-射线衍射法测量并计算高速纺PET纤维非晶区的取向因子及中介态的相对含量,提出利用晶区和非晶区取向因子的区别来分离非晶态衍射曲线的方法,建立了X-射线衍射法计算非晶区取向因子的公式及中介态百分含量的方法。     

聚丙烯腈纳米纤维的高效制备及结晶取向性能

分别采用传统静电纺丝装置和自行搭建的离心-静电纺丝装置制备出聚丙烯腈(PAN)纳米初生纤维,并在热空气浴中和一定外力作用下进行牵伸,牵伸后使其伸长至原长的1倍到3倍.通过广角X射线衍射(WAXD)、扫描电子显微镜(SEM)等方法对2种纺丝方法制备的PAN纳米初生纤维及经过热空气浴牵伸后的PAN纳米纤维的晶态结构、取向及形貌等进行了表征.研究表明:(1)离心-静电纺丝效率远高于静电纺丝,可达静电纺丝的120倍(离心-静电纺丝纺丝液流速为2 m L/min,静电纺丝纺丝液流速1 m L/h);(2)无论是离心纺丝还是静电纺丝制得的纳米初生纤维结晶度均很低(离心纺丝为25%,静电纺丝为10.1%),但离心纺丝制得的纳米初生纤维有一定的取向(60.5%),而静电纺丝基本没有;(3)经过热空气浴牵伸后,2种纺丝方式制得的纳米纤维结晶度均有所提高(分别为45.8%和36.2%),取向度也有所提高(分别为72.5%和59.8%),随着牵伸温度的提高和牵伸应力的增大,纤维的平均直径不断减小(离心纺丝由675 nm降至510 nm,静电纺丝由460 nm降至355 nm).纳米纤维在制备过程晶态结构及取向的效果有限,但通过热空气浴牵伸可以使晶态结构及取向得到进一步完善.     

水热处理对聚酰胺6纤维结构和性能的影响

在150℃下对聚酰胺6(PA6)纤维进行了水热处理,通过二维广角X射线衍射(2D-WAXD)、二维小角X射线散射(2D-SAXS)、示差扫描量热法(DSC)、场发射扫描电子显微镜(FE-SEM)和单丝强力测试等表征方法,研究了水热处理对纤维结构、热学和力学性能的影响.水热条件下,随温度的增加,水分子渗透作用增强,分子链的运动加剧,纤维的内部结构发生变化.纤维晶区结构由原来的γ晶型转变成为α晶型,结晶度和晶区完善程度提高,微晶尺寸增加,从而使纤维的热稳定性提高,熔融温度和熔融焓增加.水热处理使得纤维形成了折叠链片晶结构.在拉伸过程中,纤维的长周期不断增加,片晶有序性排列程度提高.水热处理后PA6纤维非晶区体积分数降低,并伴随有微孔和大的孔洞的形成,纤维的断裂强度和断裂伸长率都有所降低.     

拉伸温度对α’-型聚乳酸结构与性能的影响

α’-晶型聚乳酸(PLA)膜被制备和单轴拉伸.通过凝胶渗透色谱仪(GPC)、全反射红外光谱(ATR-IR)、差示扫描量热仪(DSC),X射线衍射(XRD)及Raman光谱等测试技术研究了拉伸温度梯度变化对α’-晶型PLA膜的分子量及其分布、分子链构象、结晶度、晶型转变和取向行为的影响.在恒定拉伸速度与应变下,拉伸温度对PLA膜的应力-应变曲线,特别是屈服强度、拉伸模量产生了较大的影响,其值随拉伸温度的增加而降低.GPC测试结果表明,在不同的温度下拉伸后,PLA会发生一定程度的降解,分子量降低;ATR-IR,XRD,DSC和Raman光谱测试结果表明,在不同的温度下拉伸后α’-型PLA没有发生晶型的转变,即没有由α’-晶体转变为α-或β-晶体.结果表明PLA的结晶度、分子链取向程度强烈依赖于拉伸温度:当拉伸温度低于100℃时,α’-型PLA膜的结晶度与沿着拉伸方向的变形程度随拉伸温度的增加而增加,分子链的高度取向诱导了PLA结晶;当拉伸温度超过100℃后,PLA的分子链沿着拉伸方向上的有序度与结晶度将降低.     

Analysis of regenerated cellulose fibers with ionic liquids as a solvent as spinning speed is increased

In order to improve the spinning efficiency, the spinning experiments with cellulose/1-butyl-3-methylimidazolium chloride solution were done whilst increasing spinning speed. It was found that the tenacity and initial modulus of regenerated cellulose fibers increased but the elongation at break decreased slightly with increasing spinning speed at constant draw ratio. Further, the synchrotron wide-angle X-ray diffraction and small-angle X-ray scattering were carried out to illustrate the relationship between the structure and the mechanical properties. It was shown that the crystal orientation, crystallinity, amorphous orientation factor as well as orientation of the microvoids along the fiber increased with the spinning speed as the diameter of the microvoids in the fiber decreased. From the analysis of the spinline stress, it is clear that the spinline stress increased when both extruding and draw speed increased at constant draw ratio. This resulted in the improvement of supramolecular structure and mechanical properties of the regenerated cellulose fibers.     

聚对苯二甲酰对苯二胺纤维的热老化行为与机理研究

在250～400℃空气中对自由状态下对位芳纶进行等温热老化处理,采用万能材料试验机、红外光谱法、广角X射线衍射法、声速法和特性黏数法表征了老化过程中力学性能和结构的变化.结果表明,在老化初期,由于分子链的解取向,强度随时间快速下降;随后的热分解使强度随老化时间继续降低,符合二级反应动力学模型,其热老化表观活化能为32.4kJ/mol.老化样品的强度随温度升高显著下降,但高于350℃时热交联反应变得明显,同时结晶度增大和结晶结构完善,使强度的损失速率减小.老化样品的模量随老化温度的升高而增大,低于350℃时,非晶态分子链的解取向占优,模量较未热老化样品低;升高至350℃时,结晶结构完善占优,表现在第二类晶格畸变参数降低、表观微晶尺寸增大,特别是微晶横向融合使a,b轴方向尺寸显著增大,模量明显高于未老化样品.     

超临界二氧化碳处理对聚酯纤维结构及其性能的影响

用DSC、扫描电镜、X射线衍射、萨那蒙法对超临界二氧化碳处理聚酯纤维的熔点、表面形态结构、聚集态结构进行测定,并对处理后织物的收缩性能进行了分析探讨。实验结果表明：随着超临界二氧化碳处理温度、压力的提高,聚酯纤维的熔点、熔融热略有增加,纤维表面的低聚物增多,纤维的结晶度增加,取向度略有下降,同时聚酯织物的收缩率增加。预定型处理有助于提高聚酯纤维的热稳定性,降低二氧化碳处理对聚酯织物收缩率的影响。     

碳纳米管改性聚苯硫醚熔纺纤维的结构与性能研究

将多壁碳纳米管(MWCNTs)和聚苯硫醚(PPS)经过熔融挤出后制备成复合材料切片,并采用熔融纺丝法制得碳纳米管改性聚苯硫醚复合纤维.采用扫描电镜(SEM)、拉曼光谱、示差扫描量热分析(DSC)、动态机械分析(DMA)以及力学性能测试等表征手段研究了复合纤维中碳管的分散状态,与基体的界面作用,复合纤维的结晶性能以及力学性能,从而探讨了聚苯硫醚/碳纳米管复合纤维体系的微观结构与宏观性能之间的关系.研究表明,聚苯硫醚分子结构与碳纳米管之间具有的π-π共轭作用使碳管较为均匀的分散在基体中,界面结合较为紧密.同时熔融纺丝过程中的拉伸作用使碳管进一步解缠并使碳管沿纤维拉伸方向取向.另一方面,拉曼光谱显示拉伸作用有效地增强了界面作用,有利于外界应力的传递.碳管的良好分散以及强的界面作用使复合纤维力学性能得到大幅度的提高,当碳管含量达到5 wt%时,复合纤维的模量有了明显的提高,拉伸强度较纯PPS纤维提高了近220%.     

Thermal conductivity of high strength polyethylene fiber in low temperature

High strength polyethylene fiber (Toyobo, Dyneema® fiber, hereinafter abbreviated to DF) used as reinforcement of fiber‐reinforced plastics for cryogenic use has a high thermal conductivity. To understand the thermal conductivity of DF, the relation between fiber structure and thermal conductivity of several kinds of polyethylene fibers having different modulus from 15 to 134 GPa (hereinafter abbreviated to DFs) was investigated. The mechanical series‐parallel model composed of crystal and amorphous was applied to DFs for thermal conductivity. This mechanical model was obtained by crystallinity and crystal orientation angle measured by solid state NMR and X‐ray. Thermal conductivity of DF in fiber direction was dominated by that of the continuous crystal region. The thermal conductivity of the continuous crystal part estimated by the mechanical model increases from 16 to 900 mw/cmK by the increasing temperature from 10 to 150K, and thermal diffusivity of the continuous crystal part was estimated to about 100 mm²/s, which is almost temperature independent. The phonon mean free path of the continuous crystal region of DF obtained by thermal diffusivity is almost temperature independent and its value about 200 Å. With the aforementioned, the mechanical series‐parallel model composed of crystal and amorphous regions could be applied to DFs for thermal conductivity. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1495–1503, 2005     

Transverse heterogeneity in PET fibers

X-ray scattering from a series of poly(ethylene terephthalate) (PET) fibers spun at differet speeds is analyzed to probe the morphology in the direction transverse to the fiber axis. Both the apparent crystal modulus, determined from the change in wide-angle X-ray scattering angle with fiber stretching, and the transverse degree of crystallinity indicate there is a substantial interfiberillar amorphous content. In the PET fiber spun at conventional speeds, only roughly one-quarter of the fiber cross-section is actually occupied by fibrils. The transverse crystallinity increases for fibers spun at speeds sufficient to cause crystallization in the spin line. The X-ray moduli and fibril diameters are correspondingly larger in these high speed spun fibers. © 1993 John Wiley & Sons, Inc.     

Partial carbonization of aramid fibers

Heat treatment of aramid fiber was conducted in the temperature range 300–710°C nominally for 10 and 30 s in both static air and flowing nitrogen atmosphere. Crystallinity, crystal orientation, and crystallite size were determined using x-ray diffraction. Fibers with a skin–core structure were produced at intermediate temperatures, as revealed by scanning electron microscopy of fibers after partial dissolution of the fiber in 95–98% sulfuric acid. The skin, which forms in both nitrogen and air, is amorphous and brittle. It is insoluble in sulfuric acid, suggesting it is a cross-linked polymer. Formation of the skin may be facilitated by the removal of an aggressive chemical species that forms during heat treatment. The species may diffuse out of the outer layer of the fiber, allowing it to cross-link. The molecular weight of the dissolved core, analyzed using intrinsic viscosity, decreases with increasing heat treatment temperature. The tenacity, modulus, elongation-to-break, and toughness of fibers with a skin–core structure decrease with heat treatment and the fiber loses its fibrillar character. Mechanical property reductions are greater in air than nitrogen. X-ray data are also consistent with the notion that oxygen assists attack of crystals at high temperatures. Scanning electron microscopy shows that fibers have become skin–core composites with quite different mechanical properties between the two regions. A fiber failure mechanism is proposed. © 1994 John Wiley & Sons, Inc.     

Increase in dynamic modulus of nylon 6 fiber in repeated heating and cooling cycles under sinusoidal deformation

The repeated heating and cooling cycles under sinusoidal deformation have been investigated on nylon 6 fibers. The fibers zone-drawn twice at high temperatures were used, which have a crystallinity of 52.2% and a birefringence of 59.4×10^?3. The heating and cooling cycle was performed twice at a frequency of 110 Hz over a temperature range from 0°C to 180°C and 190°C. The crystallinity and birefringence of the treated fiber were 51.7% and 60.7×10^?3, respectively, indicating almost no changes in molecular orientation and crystallinity. However, the dynamic modulus, E′, increased steadily over whole temperature range measured. Finally, the E′ value reached 21 GPa at room temperature and 10 GPa ever at 180°C. The elongation of fiber after two cycles was only about 5%. © 1993 John Wiley & Sons, Inc.     

Degradation of semi-crystalline PPS bag-filter materials by NO and O2 at high temperature

In incineration plants, nitric oxide (NO) and oxygen (O₂) are the two major gaseous components, which degrade the mechanical properties of bag-filter media. Based on the experimental results of mass, dimension, morphology, crystallinity, fiber diameter, fiber orientation and fabric strength, changes in mechanical properties of polyphenylene sulfide (PPS) needled fabrics are related to two phenomena, i.e. the crystallization and the degradation of amorphous regions and some parts of crystalline regions. Both processes affect the fabric strength, competing with each other. The relation between strength and crystallinity is divided into two phases: (1) strength is dominated by crystallinity, and (2) strength is dependent on the defects in amorphous regions and some parts of crystalline regions. An increase in NO concentration has a potential to increase the deterioration rates of amorphous and crystalline phases but the crystallization process is unaffected. An increase in O₂ concentration leads to enhancement of both crystallization and deterioration.