Ultralow hysteresis superhydrophobic surfaces by excimer laser modification of SU-8

We present a new and simple method to produce superhydrophobic surfaces with ultralow hysteresis. The method involves surface modification of SU-8 using an excimer laser treatment. The modified surface is coated with a hydrophobic plasma-polymerized hexafluoropropene layer. The advancing and receding water contact angles were measured to be approximately 165 degrees . The achieved water contact angle hysteresis was below the measurement limit. This low hysteresis can be ascribed to nanoscale debris generated during the excimer laser process.     

Formation of superhydrophobic surfaces by biomimetic silicification and fluorination

The amazing water repellency of many biological surfaces, exemplified by lotus leaves, has recently received a great deal of interest. These surfaces, called superhydrophobic surfaces, exhibit water contact angles larger than 150 degrees and a low contact angle hysteresis because of both their low surface energy and heterogeneously rough structures. In this paper, we suggest a biomimetic method, "biosilicification", for generating heterogeneously rough structures and fabricating superhydrophobic surfaces. The superhydrophobic surface was prepared by a combination of the formation of heterogeneously rough, nanosphere-like silica structures through biosilicification and the formation of self-assembled monolayers of fluorosilane on the surface. The resulting surface exhibited the water contact angle of 160.1 degrees and the very low water contact angle hysteresis of only 2.3 degrees, which are definite characteristics of superhydrophobic surfaces. The superhydrophobic property of our system probably resulted from the air trapped in the rough surface. The wetting behavior on the surface was in the heterogeneous regime, which was totally supported by Cassie-Baxter equation.     

Physical significance of contact angles

Summary The physical significance of contact angles has been interpreted on the basis of a model derived from known surface energy relationships. The degrees of non-spreading and spreading have been expressed in terms of the magnitude of contact angles. On the basis of the physical picture, hysteresis of contact angle has been calculated from the experimental values of equilibrium contact angle and surface tension of the liquid. It has been suggested that it is not necessary to assume that hysteresis of contact angles is due to surface roughness of solids. The picture also explains why apparent contact angle on a non-flat solid surface is more than that on a flat solid.With 2 figures and 1 table     

Wetting and wetting transitions on copper-based super-hydrophobic surfaces

Rough and patterned copper surfaces were produced using etching and, separately, using electrodeposition. In both of these approaches the roughness can be varied in a controlled manner and, when hydrophobized, these surfaces show contact angles that increase with increasing roughness to above 160 degrees . We show transitions from a Wenzel mode, whereby the liquid follows the contours of the copper surface, to a Cassie-Baxter mode, whereby the liquid bridges between features on the surface. Measured contact angles on etched samples could be modeled quantitatively to within a few degrees by the Wenzel and Cassie-Baxter equations. The contact angle hysteresis on these surfaces initially increased and then decreased as the contact angle increased. The maximum occurred at a surface area where the equilibrium contact angle would suggest that a substantial proportion of the surface area was bridged.     

Contact angle hysteresis on regular pillar-like hydrophobic surfaces

A series of pillar-like patterned silicon wafers with different pillar sizes and spacing are fabricated by photolithography and further modified by a self-assembled fluorosilanated monolayer. The dynamic contact angles of water on these surfaces are carefully measured and found to be consistent with the theoretical predictions of the Cassie model and the Wenzel model. When a water drop is at the Wenzel state, its contact angle hysteresis increases along with an increase in the surface roughness. While the surface roughness is further raised beyond its transition roughness (from the Wenzel state to the Cassie state), the contact angle hysteresis (or receding contact angle) discontinuously drops (or jumps) to a lower (or higher) value. When a water drop is at the Cassie state, its contact angle hysteresis strongly depends on the solid fraction and has nothing to do with the surface roughness. Even for a superhydrophobic surface, the contact angle hysteresis may still exhibit a value as high as 41 degrees for the solid fraction of 0.563.     

Line energy and the relation between advancing, receding, and young contact angles

The line energy associated with the triple phase contact line is a function of local surface defects (chemical and topographical); however, it can still be calculated from the advancing and receding contact angles to which those defects give rise. In this study an expression for the line energy associated with the triple phase contact line is developed. The expression relates the line energy to the drop volume, the interfacial energies, and the actual contact angle (be it advancing, receding, or in between). From the expression we can back calculate the equilibrium Young contact angle, theta0, as a function of the maximal advancing, thetaA, and minimal receding, thetaR, contact angles. To keep a certain maximal hysteresis between advancing and receding angles, different line energies are required depending on the three interfacial energies and the drop's volume V. We learn from the obtained expressions that the hysteresis is determined by some dimensionless parameter, K, which is some normalized line energy. The value of K required to keep a constant hysteresis (thetaA-thetaR) rises to infinity as we get closer to theta0 = 90 degrees.     

Poly[bis(2,2,2-trifluoroethoxy)phosphazene] superhydrophobic nanofibers

Nanofibers of poly[bis(2,2,2-trifluoroethoxy)phosphazene] were produced by electrospinning from solutions in tetrahydrofuran, methylethyl ketone, and acetone. The fiber diameter varied from 80 nm to 1.4 microm by changes in the concentration of the polymer solution. The electrospun nonwoven mats showed enhanced surface hydrophobicity compared to spun cast films with up to a 55 degrees increase in water contact angle. The hydrophobicity varied with fiber diameter and surface morphology, with contact angles to water being in the range of 135 degrees -159 degrees. A low value of hysteresis (<4 degrees) was recorded for the superhydrophobic surfaces. The extremely high hydrophobicity of these mats is a combined result of a fluorinated surface and the inherent surface roughness of an electrospun mat.     

Modeling contact angle hysteresis of a liquid droplet sitting on a cosine wave-like pattern surface

A liquid droplet sitting on a hydrophobic surface with a cosine wave-like square-array pattern in the Wenzel state is simulated by using the Surface Evolver to determine the contact angle. For a fixed drop volume, multiple metastable states are obtained at two different surface roughnesses. Unusual and non-circular shape of the three-phase contact line of a liquid droplet sitting on the model surface is observed due to corrugation and distortion of the contact line by structure of the roughness. The contact angle varies along the contact line for each metastable state. The maximum and minimum contact angles among the multiple metastable states at a fixed viewing angle correspond to the advancing and the receding contact angles, respectively. It is interesting to observe that the advancing/receding contact angles (and contact angle hysteresis) are a function of viewing angle. In addition, the receding (or advancing) contact angles at different viewing angles are determined at different metastable states. The contact angle of minimum energy among the multiple metastable states is defined as the most stable (equilibrium) contact angle. The Wenzel model is not able to describe the contact angle along the three-phase contact line. The contact angle hysteresis at different drop volumes is determined. The number of the metastable states increases with increasing drop volume. Drop volume effect on the contact angles is also discussed.     

The "lotus effect" explained: two reasons why two length scales of topography are important

Surfaces containing 4 x 8 x 40 microm staggered rhombus posts were hydrophobized using two methods. One, using a dimethyldichlorosilane reaction in the vapor phase, introduces a smooth modified layer, and the other, a solution reaction using methyltrichlorosilane, imparts a second (nanoscopic) length scale of topography. The smooth modified surface exhibits contact angles of thetaA/thetaR = 176 degrees /156 degrees . Arguments are made that the pinning of the receding contact line by the post tops (with thetaA/thetaR = 104 degrees /103 degrees ) is responsible for the hysteresis. The second level of topography raises the contact angles of the post tops and the macroscopic sample to theta(A)/theta(R) = >176 degrees />176 degrees and eliminates hysteresis. The increase in Laplace pressure due to the increase in the advancing contact angle of the post tops is a second reason that two length scales of topography are important.     

Contact angle hysteresis

In thermodynamic equilibrium, the contact angle is related by Young's equation to the interfacial energies. Unfortunately, it is practically impossible to measure the equilibrium contact angle. When for example placing a drop on a surface its contact angle can assume any value between the advancing Θ_a and receding Θ_r contact angles, depending on how the drop is placed. Θ_a − Θ_r is called contact angle hysteresis. Contact angle hysteresis is essential for our daily life because it provides friction to drops. Many applications, such as coating, painting, flotation, would not be possible without contact angle hysteresis. Contact angle hysteresis is caused by the nanoscopic structure of the surfaces. Here, we review our current understanding of contact angle hysteresis with a focus on water as the liquid. We describe appropriate methods to measure it, discuss the causes of contact angle hysteresis, and describe the preparation of surfaces with low contact angle hysteresis.     

Mercury Porosimetry: Contact Angle Hysteresis of Materials with Controlled Pore Structure

Mercury Porosimetry (MP) hysteresis is a commonly observed phenomenon in which mercury retention disguises further the overall hysteresis picture. This article introduces a new interpretation of the MP hysteresis based on the combined effect of pore structure networking and mercury contact angle variation occurring between the mercury penetration and retraction operations. To distinguish the contribution of each factor the following investigations were carried out. Nitrogen sorption (NP) and MP experiments were performed on samples of an anodic aluminum membrane and the results were interpreted in terms of the Corrugated Pore Structure Model (CPSM), i.e., CPSM-Nitrogen and CPSM-Mercury models, respectively. The simulation of the observed hysteresis data using the CPSM model enabled the evaluation of an identical for the two methods intrinsic pore size distribution (PSD) and cumulative surface area in perfect agreement with the respective BET value. Additionally, the CPSM analysis of data resulted in the evaluation of mercury contact angles, i.e., θ(p)=143 degrees and θ(r)=101.7 degrees for the MP penetration and retraction branches of the hysteresis loop, respectively. Moreover, CPSM-Mercury simulations of literature MP hysteresis data, valid for controlled-pore glasses and nuclepore membranes, led to the evaluation of contact angles, i.e., glasses: θ(p)=143 degrees, θ(r)=100.5-107.5 degrees and nuclepore: θ(p)=143 degrees, θ(r)=118- 121 degrees. The latter values are comparable with relevant literature data and approximate those determined for the anodic aluminum membrane. The CPSM model employed herein proved to be a flexible and reliable model for simulating the pertinent hysteresis loops by combining pore networking and contact angle hysteresis phenomena. Copyright 2001 Academic Press.     

Surface free energy of a solid from contact angle hysteresis

Nature of contact angle hysteresis is discussed basing on the literature data (Colloids Surf. A 189 (2001) 265) of dynamic advancing and receding contact angles of n-alkanes and n-alcohols on a very smooth surface of 1,1,2,-trichloro-1,2,2,-trifluoroethane (FC-732) film deposited on a silicon plate. The authors considered the liquid absorption and/or retention (swelling) processes responsible for the observed hysteresis. In this paper hysteresis is considered to be due to the liquid film left behind the drop during retreating of its contact line. Using the contact angle hysteresis an approach is suggested for evaluation of the solid surface free energy. Molecular spacing and the film structure are discussed to explain the difference in n-alkanes and n-alcohols behaviour as well as to explain the difference between dispersion free energy gamma(s)(d) and total surface free energy gamma(s)(tot) of FC-732, as determined from the advancing contact angles and the hysteresis, respectively.     

Anisotropic wetting characteristics on submicrometer-scale periodic grooved surface

Submicrometer-scale periodic structures consisting of parallel grooves were prepared on azobenzene-containing multiarm star polymer films by laser interference. The wetting characteristics on the patterned surfaces were studied by contact angle measurements. Macroscopic distortion of water drops was found on such small-scale surface structures, and the contact angles measured from the direction parallel to the grooves were larger than those measured from the perpendicular direction. A thermodynamic model was developed to calculate the change in the surface free energy as a function of the instantaneous contact angle when the three-phase contact line (TPCL) moves along the two orthogonal directions. It was found that the fluctuations, i.e., energy barriers, on the energy versus contact angle curves are crucial to the analysis of wetting anisotropy and contact angle hysteresis. The calculated advancing and receding contact angles from the energy versus contact angle curves were in good agreement with those measured experimentally. Furthermore, with the groove depth increasing, both the degree of wetting anisotropy and the contact angle hysteresis perpendicular to the grooves increased as a result of the increase in the energy barrier. The theoretical critical value of the groove depth, above which the anisotropic wetting appears, was determined to be 16 nm for the grooved surface with a wavelength of 396 nm. On the other hand, the effect of the groove wavelength on the contact angle hysteresis perpendicular to the grooves was also interpreted on the basis of the thermodynamic model. That is, with the wavelength decreasing, the contact angle hysteresis increased due to the increase in the number of energy barriers. These results may provide theoretical evidence for the design and application of anisotropic wetting surface.     

Contact-angle hysteresis on super-hydrophobic surfaces

The relationship between perturbations to contact angles on a rough or textured surface and the super-hydrophobic enhancement of the equilibrium contact angle is discussed theoretically. Two models are considered. In the first (Wenzel) case, the super-hydrophobic surface has a very high contact angle and the droplet completely contacts the surface upon which it rests. In the second (Cassie-Baxter) case, the super-hydrophobic surface has a very high contact angle, but the droplet bridges across surface protrusions. The theoretical treatment emphasizes the concept of contact-angle amplification or attenuation and distinguishes between the increases in contact angles due to roughening or texturing surfaces and perturbations to the resulting contact angles. The theory is applied to predicting contact-angle hysteresis on rough surfaces from the hysteresis observable on smooth surfaces and is therefore relevant to predicting roll-off angles for droplets on tilted surfaces. The theory quantitatively predicts a "sticky" surface for Wenzel-type surfaces and a "slippy" surface for Cassie-Baxter-type surfaces.     

Transparent superhydrophobic films based on silica nanoparticles

We demonstrate a layer-by-layer processing scheme that can be utilized to create transparent superhydrophobic films from SiO2 nanoparticles of various sizes. By controlling the placement and level of aggregation of differently sized nanoparticles within the resultant multilayer thin film, it is possible to optimize the level of surface roughness to achieve superhydrophobic behavior with limited light scattering. Transparent superhydrophobic films were created by the sequential adsorption of silica nanoparticles and poly(allylamine hydrochloride). The final assembly was rendered superhydrophobic with silane treatment. Optical transmission levels above 90% throughout most of the visible region of the spectrum were realized in optimized coatings. Advancing water droplet contact angles as high as 160 degrees with low contact angle hysteresis (<10 degrees ) were obtained for the optimized multilayer thin films. Because of the low refractive index of the resultant porous multilayer films, they also exhibited antireflection properties.     

Contact angle hysteresis, adhesion, and marine biofouling

Adhesive and marine biofouling release properties of coatings containing surface-oriented perfluoroalkyl groups were investigated. These coatings were prepared by cross-linking a copolymer of 1H,1H,2H,2H-heptadecafluorodecyl acrylate and acrylic acid with a copolymer of poly(2-isopropenyl-2-oxazoline) and methyl methacrylate at different molar ratios. The relationships between contact angle, contact angle hysteresis, adhesion, and marine biofouling were studied. Adhesion was determined by peel tests using pressure-sensitive adhesives. The chemical nature of the surfaces was studied by using X-ray photoelectron spectroscopy. Resistance to marine biofouling of an optimized coating was studied by immersion in seawater and compared to previous, less optimized coatings. The adhesive release properties of the coatings did not correlate well with the surface energies of the coatings estimated from the static and advancing contact angles nor with the amount of fluorine present on the surface. The adhesive properties of the surfaces, however, show a correlation with water receding contact angles and contact angle hysteresis (or wetting hysteresis) resulting from surface penetration and surface reconstruction. Coatings having the best release properties had both the highest cross-link density and the lowest contact angle hysteresis. An optimized coating exhibited unprecedented resistance to marine biofouling. Water contact angle hysteresis appears to correlate with marine biofouling resistance.     

Contact angles and their hysteresis as a measure of liquid-solid adhesion

The wetting behavior of a series of aliphatic polyamides was examined. Polyamides and polyethylene were molded against glass to produce smooth surfaces. After cleaning, chemical composition of the surfaces was verified with X-ray photoelectron spectroscopy. Advancing and receding contact angles were measured from small sessile water drops. Contact angles decreased with amide content while contact angle hysteresis increased. Wetting free energies calculated from contact angles were equal to those from dewetting, suggesting that contact angle hysteresis did not arise from surface anomalies, but from hydrogen bonding between water and the amide groups in the polyamide surfaces.     

Effect of orientation and mobility of polymer molecules at surfaces on contact angle and its hysteresis

The contact angle of a water droplet on the surface of a solid polymer or hydrogel (water-swollen three-dimensional network) depends on whether a hydrophilic moiety of the polymer molecule is oriented towards the air interface or towards the bulk of the solid, but not on the hydrophilicity of the molecule. Therefore, the short-range rotational mobility of a polymer molecule has a major influence on the apparent hydrophilicity of a polymer surface as measured by the contact angle of water. By the came principle, the abnormally large hysteresis effect observed in advancing and receding contact angles of water on some polymer surfaces can be attributed to the reorientation of hydrophilic moieties of polymer molecules at the surface. These factors are demonstrated by selected polymer surfaces with different degrees of mobility at the polymer-air interface.     

Modeling contact angle hysteresis on chemically patterned and superhydrophobic surfaces

We investigate contact angle hysteresis on chemically patterned and superhydrophobic surfaces, as the drop volume is quasistatically increased and decreased. We consider both two (cylindrical drops) and three (spherical drops) dimensions using analytical and numerical approaches to minimize the free energy of the drop. In two dimensions, we find, in agreement with other authors, a slip, jump, stick motion of the contact line. In three dimensions, this behavior persists, but the position and magnitude of the contact line jumps are sensitive to the details of the surface patterning. In two dimensions, we identify analytically the advancing and receding contact angles on the different surfaces, and we use numerical insights to argue that these provide bounds for the three-dimensional cases. We present explicit simulations to show that a simple average over the disorder is not sufficient to predict the details of the contact angle hysteresis and to support an explanation for the low contact angle hysteresis of suspended drops on superhydrophobic surfaces.     

To adjust wetting properties of organic surface by in situ photoreaction of aromatic azide

This article describes development of a simple and convenient method to provide stable low-surface-energy coatings on organic surfaces, by designing and synthesizing a surface-reactive molecule 4-azido-N-dodecylbenzamide, which bears an azide group as the reactive surface anchor and an alkyl chain as the hydrophobic tail. After the hydrophobic modification, rough organic surfaces with contact angle of about 0 degrees can change their surface wetting properties from superhydrophilicity to superhydrophobicity, whose contact angles are above 152 degrees and tilt angles lower than 5 degrees. Moreover, by changing the alkyl chain to a PEO segment, a similar concept can be used to adjust the surface wetting properties from hydrophobic (contact angle approximately 130 degrees) to superhydrophilic (contact angle approximately 0 degrees).