Crystallization behavior of polypropylene with or without sodium benzoate as a nucleating agent

The crystallization kinetics of polypropylene (PP) with or without sodium benzoate as a nucleating agent were investigated by means of DSC and polarized optical microscopy in isothermal and nonisothermal modes. A modified Avrami equation was applied to the kinetic analysis of isothermal crystallization. The addition of the nucleating agent up to its saturation concentration increased the crystallization temperature by 15 °C and shortened both the isothermal and nonisothermal crystallization half‐times. It was concluded that the sodium benzoate acted as a good nucleating agent for α‐form PP. By adding the nuclefier to PP, adequately controlled spherulites increased the mechanical properties including especially the Izod impact strength and shortened cycle time of PP. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1001–1016, 2001     

Study of the crystallization behaviors of isotactic polypropylene with sodium benzoate as a specific versatile nucleating agent

Sodium benzoate (SB), a conventional nucleating agent of α‐phase isotactic polypropylene (iPP) was discovered to induce the creation of β‐phase iPP under certain crystalline conditions. Polarized optical microscopy (POM) and wide angle X‐ray diffraction (WAXD) were carried out to verify the versatile nucleating activity of SB and investigate the influences of SB's content, isothermal crystallization temperature, and crystallization time on the formation of β‐phase iPP. The current experimental results indicated that, under isothermal crystallization conditions, SB showed peculiar nucleating characteristics on inducing iPP crystallization which were different from those of the commercial β form nucleating agent (TMB‐5). The content of β crystal form of iPP nucleated with SB (PP/SB) increased initially with the increase of crystallization temperature, nucleating agent (SB) percentage or crystallization time, reached a maximum value, and then decreased as the crystallization temperature, nucleating agent percentage or crystallization time further increased. While the content of β crystal form of iPP nucleated with TMB‐5 (PP/TMB‐5) showed a completely different changing pattern with the crystallization conditions. The obvious difference of the two kinds of nucleating agents on inducing iPP crystallization can be explained by the versatile nucleating ability of SB. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1183–1192, 2008     

Crystallization and melting behaviors of isotactic polypropylene nucleated with compound nucleating agents

Crystallization and melting behaviors of isotactic polypropylene (iPP) nucleated with compound nucleating agents of sodium 2,2′‐methylene‐bis (4,6‐di‐tert‐butylphenyl) phosphate (hereinafter called as NA40)/dicyclohexylterephthalamide (hereinafter called as NABW) (weight ratio of NA40 to NABW is 1:1) were studied by differential scanning calorimetry and wide‐angle X‐ray diffraction (WAXD), the relative β‐amount of iPP nucleated with these compound nucleating agents was also calculated in Turner‐Jones equation by using wide‐angle X‐ray diffraction data. Under isothermal crystallization, there exists a temperature range favorable for formation of β‐iPP. When the concentration of compound nucleating agents is 0.2 wt %, the temperature range is from 100 to 140 °C. While in nonisothermal crystallization, lower cooling rate is favorable for form of β‐iPP and the relative β‐amount of iPP increases with the decreasing of cooling rate in crystallization process. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 911–916, 2008     

Thermal and X‐ray analysis of polymorphic crystals,melting, and crystalline transformation in poly(butylene adipate)

Polymorphic crystals and complex multiple melting behavior in an aliphatic biodegradable polyester, poly(butylene adipate) (PBA), were thoroughly examined by wide‐angle X‐ray diffraction (WAXD) and differential scanning calorimetry (DSC). Further clarification on mechanisms of multiple melting peaks related to polymorphic crystal forms in PBA was attempted. More stable α‐form crystal is normally favored for crystallization from melt at higher temperatures (31–35 °C), or upon slow cooling from the melt; while the β‐form is the favored species for crystallization at low temperatures (25–28 °C). We further proved that PBA crystallization could also result in all α‐form even at low temperatures (25–28 °C) if it crystallized with the presence of prior α‐form nuclei. PBA packed with both crystal forms could display as many as four melting peaks (P1 ? P4, in ascending temperature order). However, PBA initially containing only the α‐crystal exhibited dual melting peaks of P1 and P3, which are attributed to dual lamellar distributions of the α‐crystal. By contrast, PBA initially containing only the β‐crystal could also exhibit dual melting peaks (P2 and P4) upon scanning. While P2 is clearly associated with melting of the initial β‐crystal, the fourth melting peak (P4), appearing rather broad, was determined to be associated with superimposed thermal events of crystal transformation from β‐ to α‐crystal and final re‐melting of the new re‐organized α‐crystal. Crystal transformation from one to the other or vice versa, lamellae thickening, annealing at molten state, and influence on crystal polymorphism in PBA were analyzed. Relationships and mechanisms of dual peaks for isolate α‐ or β‐crystals in PBA are discussed. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1662–1672, 2005     

Nonisothermal crystallization behaviors of polypropylene with α/β nucleating agents

In this work, the nonisothermal crystallization and subsequent melting behaviors of polypropylene (PP) nucleated with different nucleating agents (NAs) have been studied. α‐phase NA 1,3:2,4‐bis (3,4‐dimethylbenzylidene) sorbitol (DMDBS, Millad 3988), β‐phase NA aryl amides compound (TMB‐5), and their compounds were introduced into PP matrix, respectively. The results show that the nonisothermal crystallization behaviors and crystalline structures of PP with compounded NAs are dependent on the composition of NAs. In the sample of PP with 0.1 wt % DMDBS and 0.1 wt % TMB‐5, the nucleation efficiency (NE) of TMB‐5 is much higher than that of DMDBS and PP crystallizes mainly nucleated by TMB‐5, and in this condition, β‐phase PP is the main crystallization structure. For the sample of PP with 0.2 wt % DMDBS and 0.2 wt % TMB‐5, 0.2 wt % DMDBS has higher NE than 0.2 wt % TMB5, and α‐phase is the main crystalline structure. The cooling rate is proved to be very important in controlling the nonisothermal crystallization behavior and the final crystalline structure of nucleated PP. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1853–1867, 2008     

Isothermal crystallization behaviors of isotactic polypropylene nucleated with α/β compounding nucleating agents

Sodium 2,2′‐methylene‐bis(4,6‐di‐tert‐butylphenyl) phosphate (NA40) and N,N‐dicyclohexylterephthalamide (NABW) are high effective nucleating agents for inducing the formation of α‐isotactic polypropylene (α‐iPP) and β‐iPP, respectively. The isothermal crystallization kinetics of iPP nucleated with nucleating agents NABW, NA40/NABW (weight ratio of NA40 to NABW is 1:1) and NA40 were investigated by differential scanning calorimetry (DSC) and Avrami equation was adopted to analyze the experimental data. The results show that the addition of NABW, NA40/NABW and NA40 can shorten crystallization half‐time (t_1/2) and increase crystallization rate of iPP greatly. In these three nucleating agents, the α nucleating agent NA40 can shorten t_1/2 of iPP by the largest extent, which indicates that it has the best nucleation effect. While iPP nucleated with NA40/NABW compounding nucleating agents has shorter t_1/2 than iPP nucleated with NABW. The Avrami exponents of iPP and nucleated iPP are close to 3.0, which indicates that the addition of nucleating agents doesn't change the crystallization growth patterns of iPP under isothermal conditions and the crystal growth is heterogeneous three‐dimensional spherulitic growth. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 590–596, 2007     

Comparison of different nucleating agents on crystallization of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerates)

In this study, thymine and melamine were introduced as nucleating agents for poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerates) (PHBVs) and poly(3‐hydroxybutyrate) (PHB), and their effects were compared with that of boron nitride (BN). Because the overall crystallization rate of PHBVs decreases significantly with the increase in the 3‐hydroxyvalerate comonomer content, the study focused on the crystallization of PHBVs. Isothermal crystallization kinetics of the neat PHBVs and the nucleated PHBVs were studied by differential scanning calorimetry (DSC). The Avrami equation was derived and the parameters were assessed for the nucleation and crystal growth mechanism. The nucleation and crystal growth were examined using polarized optical microscopy. All nucleating agents had similar particle sizes and showed good dispersion in the polymer matrix, as revealed by scanning electron microscopy. The results indicated that BN and thymine significantly increased the overall crystallization rate for all PHBVs studied and demonstrated very similar nucleating effects. Melamine reacted with PHBVs and accelerated the thermal degradation, and hence was less effective in nucleating PHBVs. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1564–1577, 2007     

The influences of α/β compound nucleating agents based on octamethylenedicarboxylic dibenzoylhydrazide on crystallization and melting behavior of isotactic polypropylene

The influences of α/β compound nucleating agents based on octamethylenedicarboxylic dibenzoylhydrazide on crystallization and melting behavior of isotactic polypropylene (iPP) were analyzed. It is found that the crystallization temperatures of nucleated iPP were increased by above 11.0°C and the relative contents of β‐crystals (K_β ) in iPP reached above 0.40 after addition of compound nucleating agents. The K_β values depend on cooling rate, crystallization temperature in isothermal crystallization, and the difference between the crystallization temperatures of iPP nucleated by two individual nucleating agents. The nonisothermal crystallization kinetics were studied by Caze method and Mo method, respectively. The effective activation energy was calculated by the Friedman's method. The results illustrate that the half crystallization time was shortened and the crystallization rate was increased obviously after addition of nucleating agents, and the effective activation energy was increased with the relative crystallinity.     

Nucleation characteristics of the α/β compounded nucleating agents and their influences on crystallization behavior and mechanical properties of isotactic polypropylene

Nucleation characteristics of isotactic polypropylene (iPP) nucleated by the α/β compounded nucleating agents (NAs) were investigated by wide‐angle X‐ray scattering, differential scanning calorimetry and mechanical testing. The results showed that the nucleation effect of the α/β compounded NAs depends on not only nucleation efficiency (NE) of individual β and α NAs and their ratios but also the processing conditions, especially the cooling rates. The nucleating characteristics of the α/β compounded NAs can be illustrated by competitive nucleation. The NA with high NE played a leading role during iPP crystallization even at a low weight ratio and at different cooling rates. The stiffness and toughness of iPP can be simultaneously improved by using suitable compositions at the appropriate ratios. Finally, the nonisothermal crystallization kinetics of iPP nucleated with the α/β compounded NAs was described by Caze method and the crystallization activation energy of nucleated iPP was calculated by Kissinger equation. The result indicated that the crystal growth pattern of nucleated iPP was heterogeneous nucleation followed by three‐dimension spherical growth. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 653–665, 2010     

Nucleation ability of multiwall carbon nanotubes in polypropylene composites

The nonisothermal crystallization of multiwall carbon nanotube (MWNT)/isotactic polypropylene (iPP) nanocomposites was investigated. The results derived from the differential scanning calorimetry curves (onset temperature, melting point, supercooling, peak temperature, half‐time of crystallization, and enthalpy of crystallization) were compared with those of neat iPP. The data were also processed according to Ozawa's theory and Dobreva's approach. These results and X‐ray diffraction data showed that the MWNTs acted as α‐nucleating agents in iPP. Accordingly, MWNT/iPP was significantly different from neat iPP: A fibrillar morphology was observed instead of the usual spherulites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 520–527, 2003     

Crystallization kinetics and morphology of poly(butylene succinate‐co‐adipate)

The crystallization kinetics of biodegradable poly(butylene succinate‐co‐adipate) (PBS/A) copolyester was investigated by using differential scanning calorimetry (DSC) and polarized optical microscopy (POM), respectively. The Avrami and Ozawa equations were used to analyze the isothermal and nonisothermal crystallization kinetics, respectively. By using wide‐angle X‐ray diffraction (WAXD), PBS/A was identified to have the same crystal structure with that of PBS. The spherulitic growth rates of PBS/A measured in isothermal conditions are very well comparable with those measured by nonisothermal procedures (cooling rates ranged from 0.5 to 15 °C/min). The kinetic data were examined with the Hoffman–Lauritzen nucleation theory. The observed spherulites of PBS/A with different shapes and textures strongly depend on the crystallization temperatures. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3231–3241, 2005     

Effect of partial melting on the crystallization kinetics of nylon‐1212

The isothermal and nonisothermal crystallization kinetics of partially melted nylon‐1212 was investigated with differential scanning calorimetry. Because of partial melting, the pre‐existing crystals changed the crystallization mechanism and had a strong effect on the crystallization process. The Avrami exponent and interfacial free energy of the chain‐folded surface of partially melted nylon‐1212 were higher than those of completely melted nylon‐1212. The work of chain folding was determined to be 5.9 kcal/mol. The activation energy of the isothermal crystallization process was determined to be 399.1 kJ/mol, far higher than that of complete melting. The crystallization rate coefficient and Jeziorny analysis indicated that the ability of nonisothermal crystallization for partially melted nylon‐1212 was enhanced. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3222–3230, 2005     

Synthesis and characterization of side‐chain liquid‐crystalline polymers and study of their role in the crystallization of high‐density polyethylene

Side‐chain liquid‐crystalline polymers (SCLCPs) as nucleating agents for high‐density polyethylene (HDPE) were investigated. For this purpose, the molecular architectures of four different vinyl monomers with liquid‐crystalline properties were designed and prepared with 1‐butanol, 1‐pentanol, 4‐hydroxybenzoic acid, hydroquinone, and acryloyl chloride as the starting materials through alkylation and acylation reactions. The corresponding polymers were synthesized by homopolymerization in 1,4‐dioxane with benzoyl peroxide as the initiator at 60 °C. Both the monomers and the synthesized polymers were characterized with elemental analysis, Fourier transform infrared, and ¹H NMR measurements. Differential scanning calorimetry, thermogravimetric analysis, and hot stage polarized optical microscopy were employed to study the phase‐transition temperature, mesophase texture, and thermal stability of the liquid‐crystalline polymers. The results showed that all the polymers had thermotropic liquid‐crystalline features. Being used as nucleating agents, SCLCPs effectively increased both the crystallization temperature and rate and, at the same time, raised the crystallinity for HDPE. In comparison with common small‐molecule nucleating agents, such as 1,3:2,4‐dibenzylidenesorbitol, SCLCPs are more efficient and are indeed excellent nucleating agents for HDPE. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3067–3078, 2005     

Specificity and versatility of nucleating agents toward isotactic polypropylene crystal phases

Nucleating agents with an ≈6.5 Å lattice parameter induced the α phase of isotactic polypropylene (iPP, α‐iPP). A 6.5 Å periodicity is also involved in the nucleating agents for the β phase of iPP (β‐iPP). The similarity in substrate periodicities suggests that some nucleating agents may induce either the α or β phase under different crystallization conditions. 4‐Fluorobenzoic acid, dicyclohexylterephthalamide, and γ‐quinacridone (the latter two are known as β‐iPP nucleators) were tested over a wide range of crystallization temperatures [up to crystallization temperature (T_c) > 145 °C]. The two former nucleating agents induce exclusively α‐iPP and β‐iPP, respectively. γ‐Quinacridone on the contrary is a versatile agent with respect to the crystal phase generated. More specifically, the same crystal face of γ‐quinacridone induces either β‐iPP or α‐iPP when T_c is below or above ≈140 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2504–2515, 2002     

Effect of carbon nanotubes on the crystallization and properties of polypropylene

The effect of different concentrations of single‐walled carbon nanotubes (SWNTs) on the nonisothermal crystallization kinetics, morphology, and mechanical properties of polypropylene (PP) matrix composites obtained by melt compounding was investigated by means of X‐ray diffraction, differential scanning calorimetry, optical and scanning electron microscopy, and dynamic mechanical thermal analysis. Microscopy showed well‐dispersed nanotube ropes together with small and large aggregates. The modulus was found to increase by about 75% at a level of 0.5 wt % nanotubes. The SWNTs displayed a clear nucleating effect on the PP crystallization, favoring the α crystalline form rather than the β form. The crystallization kinetics analysis showed a significant increase in activation energy on incorporating nanotubes. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2445–2453, 2005     

Crystallization and morphology of poly(ethylene‐2,6‐naphthalene dicarboxylate) in the presence of nucleating agents

The crystallization and morphology of poly(ethylene‐2,6‐naphthalene dicarboxylate) (PEN) containing, as nucleating agents, a sodium salt of a copolymer of ethylene and acrylic acid or a sodium salt of a copolymer of ethylene and methacrylic acid, were investigated with differential scanning calorimetry, polarized optical microscopy, and small‐angle light scattering. The nucleating agents accelerated the crystallization rate at high temperatures by decreasing the surface free energy barrier hindering nucleation. Meanwhile, the nucleating agents with flexible chains could also improve the mobility of the PEN chains and increase the crystallization rate at low temperatures. Hedrites were observed when PEN was crystallized at high temperatures, whereas crystallization at low temperatures led to the formation of spherulites. Similar but smaller morphologies were obtained in the presence of nucleating agents. With nucleating agents, the spherulites formed at low temperatures were less perfect, although the optical properties of the spherulites were not influenced. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2387–2394, 2002     

Influence of additives on the crystal structure and melting behavior of poly(ethylene‐2,6‐naphthalene dicarboxylate)

The influence of additives on the crystal modification and melting behavior of poly(ethylene‐2,6‐naphthalene dicarboxylate) (PEN) was investigated with wide‐angle X‐ray diffraction and differential scanning calorimetry (DSC). The addition of a nucleating promoter, Ceraflour 993, had no effect on the crystal modification and melting behavior of PEN crystallized under all chosen experimental conditions. However, the addition of a nucleating agent, sodium benzoate (SB), did affect the crystal modification and melting behavior of PEN when PEN/SB was crystallized at a higher temperature, but not at a lower temperature. A mixture of α and β modifications of PEN was obtained, and an overlapped dual melting peak was observed in DSC curves when PEN was crystallized at a higher temperature in the presence of SB, instead of a single crystal form and a single melting peak for the crystallization of pure PEN. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 296–301, 2004     

Isothermal crystallization kinetics of poly(butylene terephthalate)/attapulgite nanocomposites

Poly(butylene terephthalate) (PBT)/organo‐attapulgite (ATT) nanocomposites containing 2.5 and 5 wt % nanoparticles loadings were fabricated via a simple melt‐compounding approach. The crystal structure and isothermal crystallization behaviors of PBT composites were studied by wide‐angle X‐ray diffraction and differential scanning calorimetry, respectively. The X‐ray diffraction results indicated that the addition of ATT did not alter the crystal structure of PBT and the crystallites in all the samples were triclinic α‐crystals. During the isothermal crystallization, the PBT nanocomposites exhibited higher crystallization rates than the neat PBT and the varied Avrami exponents when compared with the neat PBT. At the same time, the regime II/III transition was also observed in all the samples on the basis of Hoffman‐Laurizten theory, but the transition temperature increased with increasing ATT loadings. The fold surface free energy (σ_e) of polymer chains in the nanocomposites was lower than that in the neat PBT. It should be reasonable to treat ATT as a good nucleating agent for the crystallization of PBT, which plays a determinant effect on the reduction in σ_e during the isothermal crystallization of the nanocomposites, even if the existence of ATT could restrict the segmental motion of PBT. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2112–2121, 2006     

Crystallization kinetics and melting behavior of syndiotactic 1,2‐polybutadiene

Differential scanning calorimetry was used to investigate the isothermal crystallization, subsequent melting behavior, and nonisothermal crystallization of syndiotactic 1,2‐polybutadiene (st‐1,2‐PB) produced with an iron‐based catalyst system. The isothermal crystallization of two fractions was analyzed according to the Avrami equation. The morphology of the crystallite was observed with polarized optical microscopy. Double melting peaks were observed for the samples isothermally crystallized at 125–155 °C. The low‐temperature melting peak, which appeared approximately 5 °C above the crystallization temperature, was attributed to the melting of imperfect crystals formed by the less stereoregular fraction. The high‐temperature melting peak was associated with the melting of perfect crystals formed by the stereoregular fraction. With the Hoffman–Weeks approach, the value of the equilibrium melting temperature was derived. During the nonisothermal crystallization, the Ozawa method was limited in obtaining the kinetic parameters of st‐1,2‐PB. A new method that combined the Ozawa method and the Avrami method was employed to analyze the nonisothermal crystallization of st‐1,2‐PB. The activation energies of crystallization under nonisothermal conditions were calculated. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 553–561, 2005     

Effect of nucleating agent supported on zeolite via the impregnation on the crystallization ability of isotactic polypropylene and its mechanism

Addition of an α‐nucleating agent is the simple and effective method to increase nucleation efficiency of isotactic polypropylene (iPP). However, severe agglomeration and poor dispersibility of sodium 2,2′‐methylene‐bis(4,6‐di‐tertbutylphenyl) phosphate (NA11) decrease the nucleation efficiency in the iPP, and much more nucleating agent is needed to maintain the nucleating property. As a result, it becomes the key how to decrease the size of NA11 and increase the nucleating property. In this paper, zeolite 4A (Z4A) was firstly supported by NA11 through solution impregnation, and NA11 was dispersed by Z4A depending on the dispersion of zeolite as carrier for the second component. Then, the dispersed NA11 system (NA11‐Z4A) exhibited a superior nucleation behavior during the crystallization of the iPP matrix when it was used with iPP together. The isothermal and nonisothermal crystallization kinetics indicated that the NA11‐Z4A/iPP system had the best crystallization effect. Polarized optical microscopy (POM) and scanning electron microscopy (SEM) analyses showed that the size of NA11 decreased obviously when it was adsorbed on the surface of Z4A, which leads a better dispersibility of the nucleating agent and thus an accelerated nucleation process in the iPP matrix. In the end, the mechanism for the excellent dispersibility of NA11‐Z4A, which was based on hydrogen bonding between NA11 and Z4A, was confirmed by Fourier‐transform infrared spectroscopy (FTIR). Based on the research work, the solution impregnation strategy can potentially be applied to other systems to inhibit the agglomeration and improve the dispersibility of additives in iPP.