Preparation and characterization of antibacterial microporous membranes fabricated by poly(AMS-co-DMAEMA) grafted polypropylene via melt-stretching method

Functional polypropylene (PP) is prepared by graft poly(AMS-co-DMAEMA) onto PP chains through melt blending, and then microporous membranes of functional PP are made by casting and stretching, and finally the polycation microporous membranes are obtained via quaternization. The obtained microporous membranes show good hydrophilicity and antibacterial properties.     

Plastic deformation behavior of polypropylene sheet with transversal orientation

The deformation behavior of a polypropylene (PP) sheet, in which c‐axis of β‐form PP orients perpendicular to the flow direction in the sheet [transverse direction (TD)], is studied focusing on the mechanical anisotropy. The deformation mechanism of this sample is found to be strongly dependent on the stretching direction. Shear yielding is dominant in TD stretching, indicating that reorganization and phase transformation of crystalline form occur easily with low yield stress. On the contrary, in machine direction (MD) stretching, numerous microvoids appear with the transformation of crystalline form as well as the rotation of c‐axis. Moreover, the crazing process, initiated at the orientation defects, occurs locally with remaining undeformed region in which β‐form PP orients to TD. The deformation behavior is applicable to a microporous film. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013, 51, 897–906     

Preparation,properties, and application of polypropylene micro/nanofiber membranes

Nanofiber membranes have huge potential applications in many areas due to their unique properties. However, the thermoplastic micro/nanofiber membranes were rarely reported. In this paper, polypropylene (PP) nanofibers were prepared by melt extrusion of immiscible blends of PP, cellulose acetate butyrate (CAB), and subsequent removal of the CAB matrix. The wet‐laid application was used to make PP nanofiber membranes and PP‐g‐MAH/nonwoven micro/nanofiber membrane. The properties of membranes including morphology, apparent density, porosity, contact‐angle, pore size distribution, and water flux were characterized. The results showed that the consequent membranes were provided with optimistic porosity and pore size distribution. Moreover, they were all with high pure water fluxes, which were superior to that of PP microporous membrane. They performed an excellent separation performance of TiO₂ suspension and dyeing wastewater. The work revealed this method could be an efficient one to make thermoplastic polymer micro/nanofiber membranes, and they would have a brilliant potential application for water treatment. Copyright © 2010 John Wiley & Sons, Ltd.     

泡压-滤速法研究聚丙烯微孔膜的孔径及其分布

膜科学与膜技术作为新兴的材料科学分支之一,在国民经济中发挥着越来越重要的作用．近年来,高分子微孔膜的研究与应用正引起人们日益增长的关注．采用双轴拉伸方法制备的聚丙烯微孔膜同时具备了良好的力学性能和透过性能［１］,克服了单轴拉伸方法各向异性的缺点,是一...     

Blend membranes from cellulose/konjac glucomannan cuprammonium solution

The blend membranes were prepared from cellulose/konjac glucomannan (KGM) cuprammonium solution by coagulating with aqueous 10 wt% NaOH solution, 20°C and 40°C water, respectively. Miscibility, pore morphology, structure, water permeability and mechanical properties of the blend membranes were investigated. The complex forms of cellulose/KGM in the mixed solutions, the effect of various coagulants and the percent content of KGM (w_KGM) on the structure and properties of the blend membrane are discussed. SEM and mechanical relaxation analysis indicate that the blend membranes are miscible in the range of 0–30 wt% of w_KGM. When w_KGM was smaller than 20 wt%, the tensil strength of the blend membrane coagulated by alkali aqueous solution was enhanced, corresponding to homogeneous structure and small pore size. However, blend membranes having a larger pore size (366 nm by SEM) and water permeability (560 ml/m² h mmHg) were obtained by coagulating the cellulose/KGM (70:30) cuprammonium solution with 40°C water, where ca. 20% of KGM as pore former were removed from the membrane.     

Fabrication of microporous membranes from melt extruded polypropylene precursor films via stretching: Effect of annealing

In this work, the effects of annealing conditions on the microstructure of polypropylene(PP) precursor films and further on the porous structure and permeability of stretched membranes were investigated. Combinations of WAXD, FTIR, DSC and DMA results clearly showed the crystalline orientation and crystallinity of the precursor film increased with annealing temperature, while the molecular chain entanglements in the amorphous phase decreased. Changes in the deformation behavior suggested more lamellar separation occurred for the films annealed at higher temperatures. Surface morphologies of the membranes examined by SEM revealed more pore number and uniform porous structure as the annealing temperature increased. In accordance with the SEM results, the permeability of the membranes increased with annealing temperature. On the other hand, it was found that 10 min was almost enough for the annealing process to obtain the microporous membranes with an optimal permeability.     

高分子量级分含量对熔体挤出拉伸法制备聚丙烯微孔膜的影响

通过熔体挤出拉伸法以两种聚丙烯为原料制备微孔膜.通过考察原料分子量数据发现高分子量聚丙烯(PPH)在高分子量级分(重均分子量>106)含量上大于低分子量聚丙烯(F401).PPH的弛豫时间在相同条件下也远大于F401.红外二向光法结果表明,PPH在相同熔体牵伸比下片晶取向度较F401高.相同加工条件下PPH微孔膜片较F401成孔分布更均匀,孔径尺寸也更均匀.2种微孔膜孔隙率都随熔体牵伸比的增加而提高,微孔分布随着熔体牵伸比的提高和片晶取向度的增加而趋于均匀,孔尺寸也随之区域均匀.研究表明,聚合物树脂中高分子量级分含量是影响预制膜中片晶取向度、冷热拉伸成孔分布和尺寸均匀度的重要影响因素.     

辊速辊温对高密度聚乙烯拉伸微孔膜及其片晶结构的影响

采用熔融挤出片材—退火—冷拉伸—热拉伸—热定形的方法来制备高密度聚乙烯(HDPE)微孔膜,利用FTIR、SEM和DSC等测试方法来研究辊速辊温对HDPE拉伸微孔膜及其片晶结构的影响.研究结果表明,所选树脂的分子量、分子量分布以及弛豫时间能够满足现有加工条件,形成片晶取向度较高的预制膜;在相同辊温下,随辊速增加,退火前预...     

Preparation and characterization of polypropylene/mesoporous silica nanocomposites with confined polypropylene

Polypropylene (PP)/Ti-MCM-41 nanocomposites were prepared by isospecific propylene polymerization with Ti-MCM-41/Al(i-C₄H₉)₃ catalyst. The cross polarization/magic angle spinning (CP/MAS) ¹³C NMR spectrum of the composite was similar to that of the conventional isotactic PP, and the decrease in the pore volume of Ti-MCM-41 in the nanocomposites, as measured by N₂ adsorption, was consistent with the value calculated from the weight loss in the thermogravimetric analysis (TGA) curve; both these facts attest to propylene polymerization within the mesopores of Ti-MCM-41. Alkali treatment followed by extraction with o-dichlorobenzene allows us to extract the confined PP out of the Ti-MCM-41 mesopores. Although the PP/Ti-MCM-41 nanocomposites do not exhibit a crystalline melting point, the same PP when extracted from the mesopores showed a clear melting point at 154.7 °C; this indicates that the crystallization of PP confined in mesopores is strongly hindered. For the PP polymerized within the confinement, the molecular weight (M_w) and molecular weight distribution (M_w/M_n) were 84,000 and 4.3, respectively; these values were considerably smaller than those of the PP polymerized concurrently outside the Ti-MCM-41 mesopores (M_w = 200,000–450,000, M_w/M_n = 40–75). Therefore, the confinement also has a marked effect on the molecular weight of the PP. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3324–3332, 2003     

Thermal oxidative degradation of polypropylene-containing pro-oxidants

The thermal degradation of polypropylene-containing pro-oxidants was studied by determining the oxidation induction time (OIT) and by assessing the activation energy (E _a) estimated from thermogravimetric analysis. Polypropylene (PP) was prepared with different concentrations of two pro-oxidants, polyacetal (POM) and d₂w^®. The pro-oxidants accelerated the oxidation process of oxidation of PP in the presence of oxygen; however, there is little change in the values of the OIT in compositions with different concentrations of d₂w^®. For PP/POM blends, the volatile low molecular mass compounds, primarily from POM-derived formaldehyde, accounted for the decrease in E _a with the increasing POM concentration.     

Measurements and modeling of cloud point behavior for polypropylene/n-pentane and polypropylene/n-pentane/carbon dioxide mixtures at high pressure

The phase behavior of polypropylene (PP) in n-pentane and n-pentane/carbon dioxide solvent mixtures has been studied using a high-pressure variable volume view cell. Cloud point pressures for polypropylene (M_w=50,400) in near-critical n-pentane were studied at temperatures ranging from 432 to 470 K for polymer concentrations of 1 to 15 mass%. Furthermore, cloud point pressures for polypropylene (M_w=95,400) in near-critical n-pentane were studied at temperatures ranging from 450 to 465 K for polymer concentrations of 1 to 8 mass%. Cloud point pressures were also measured for PP (M_w=200,000, 3 mass%) in n-pentane at temperatures ranging from 450 K to 465 K. The cloud point pressures for PP (M_w=50,400) in n-pentane/CO₂ mixtures were determined for PP concentrations of 3.0 mass% and 9.7 mass% with CO₂ solvent concentrations ranging from 12.6 mass% to 42.0 mass% at temperatures ranging from 405 K to 450 K. All of the experimental cloud point isopleths were relatively linear with approximately the same positive slope indicating LCST behavior. The experimental cloud point pressures were relatively insensitive to the concentration and molecular weight of polypropylene. At a given temperature, the cloud point pressure of the PP/n-pentane/carbon dioxide system increased almost linearly with increasing carbon dioxide solvent concentration (for carbon dioxide concentrations less than 30 mass%). The Sanchez–Lacombe (SL) equation of state was used to model the experimental data.     

Deformation investigation on iPP/SiO2 composites: Influence of stretching temperature and particle size on morphology evolution and crystalline structure of thin films

 In the present work, structure changes during stretching of isotactic polypropylene (emPP) and emPP/silicon dioxide (SiO₂) composites have been investigated systematically. The α-form crystal structure of both iPP and emPP/SiO₂ composites is destroyed and transforms into the mesophase as the samples are stretched at a low temperature (35℃), while stretching at high temperatures (90℃ and 120℃) can restrain the appearance of defects and keep the perfection of crystal structure. FTIR results reveal that the stretching temperatures show no obvious difference of the effect on the orientation of pure iPP, however, the orientation of emPP/SiO₂ composites is greatly changed by the tensile temperature. In the case of micron-sized SiO₂ particles (average particle diameter d>1 μm), the orientation of the composites is lower than that of pure iPP at all stretching temperatures. The above results suggest that the stretching temperature and the SiO₂ particle size have great influence on the structure variation and orientation behavior of emPP/SiO₂ composites.     

Microporous membranes obtained from polypropylene blends with superior permeability properties

A blend of two polypropylene resins, different in molecular structure, one with linear chains and the other with long chain branches, was investigated to develop microporous membranes through melt extrusion (cast film process) followed by film stretching. The branched component significantly affected the row‐nucleated lamellar crystalline structure in the precursor films. The arrangement and orientation of the crystalline and amorphous phases were examined by wide angle X‐ray diffraction and Fourier transform infrared spectroscopy methods. It was found that blending of a small amount of a long chain branched polypropylene improved the orientation of the both crystalline and amorphous phases in the precursor films. Annealing, followed by cold and hot stretching were consequently employed to generate and enlarge pores in the films as a result of lamellae separation. SEM micrographs of the surface of the membranes obtained from the blend revealed elongated thin fibrils and a large number of lamellae. The lamellae thickness for the blend was much shorter in comparison to that of the linear PP precursor film. The permeability of the samples to water vapor and N₂ was significantly enhanced (more than twice) for the blend system. The porosity of the blend membrane showed a significant improvement with a value of 53% compared to 41% for the linear PP membrane. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 148–157, 2008     

Influence of oriented β‐lamellae on deformation and pore formation in β‐nucleated polypropylene

Four β‐nucleated polypropylene samples with increasing die draw ratio (DDR) were prepared to modify lamellae arrangement. The DSC, SEM, and 2D‐XRD results show that all four cast films had similar crystallinity, high contents of β‐crystal but lowering stability of β‐lamellae with ascending DDR. Meanwhile, the anisotropy of β‐lamellae distribution strengthens gently and the stacked lamellae structure perpendicular to the machine direction (MD) predominates dramatically. Tensile testing at 25 °C and 90 °C were conducted along MD and transverse direction (TD), respectively. The markedly expanding difference of deformation indicates the anisotropy highlighted significantly. Additionally, when the samples stretched along MD, a more homogeneous deformation occurs with ascending anisotropy, which is completely opposite to the β‐lamellae stability. But samples deformed more heterogeneous when stretched along TD. The characterization of morphological evolutions during stretching shows that the stacked lamellae debonds uniformly and abundant microvoids formed when the sample stretched along MD with higher anisotropy, resulting in evenly dispersion of stress, consequently making a more uniform distribution of defects and a better isotropic deformation. Moreover, the microfibrils and defects distributed uniformly within higher orientation sample after longitudinal stretching stretched along MD, leading to the dramatic improvement of pore size distribution of the membrane after biaxial stretching. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1745–1759     

Fabrication of a sol–gel derived microporous zirconia membrane for nanofiltration

This paper reports the fabrication and nanofiltration properties of a sol–gel derived microporous zirconia membrane. Effects of synthesis parameters, including hydrolysis time, hydrolysis temperature, hydrolysis ratio and chelating agent dopant, on the state and size of polymeric zirconia sol, were investigated. Highly reproducible and stable zirconia sol after refluxing at 40 °C for 180 min, with an average particle size of approximately 8.6 nm, was synthesized with a recipe of [Zirconium n-propoxide]: [Diethanolamine]: [1-propanol]: [H₂O] being 1: 2.2: 28.7: 9.4 (in molar ratio). The sol was subsequently used for the fabrication of microporous ZrO₂ membranes onto alumina supported mesoporous γ-Al₂O₃ layers. ZrO₂ membranes with molecular weight cut-off (MWCO) of 354, 1,195, corresponding to the pore size of 0.94 and 1.75 nm, were successfully fabricated. Ionic retention properties of such ZrO₂ membranes with respect to electrolyte solutions, like MgCl₂, CaCl₂, NaCl and Na₂SO₄, were also determined. Effects of parameters such as concentration of salt solutions and trans-membrane pressure on retention rates of microporous ZrO₂ membranes were studied in detail. Results showed that zirconium n-propoxide derived microporous ZrO₂ membranes exhibited comparatively high retention rates towards divalent ions like Mg²⁺ and Ca²⁺, while much lower retention rates were observed for mono-valent ion (Na⁺) in the present study, which are the characteristics of nanofiltration membranes.     

An Asymmetric Supercapacitor–Diode (CAPode) for Unidirectional Energy Storage

A new asymmetric capacitor concept is proposed providing high energy storage capacity for only one charging direction. Size‐selective microporous carbons (w<0.9 nm) with narrow pore size distribution are demonstrated to exclusively electrosorb small anions (BF₄^?) but size‐exclude larger cations (TBA⁺ or TPA⁺), while the counter electrode, an ordered mesoporous carbon (w>2 nm), gives access to both ions. This architecture exclusively charges in one direction with high rectification ratios (RR=12), representing a novel capacitive analogue of semiconductor‐based diodes (“CAPode”). By precise pore size control of microporous carbons (0.6 nm, 0.8 nm and 1.0 nm) combined with an ordered mesoporous counter electrode (CMK‐3, 4.8 nm) electrolyte cation sieving and unidirectional charging is demonstrated by analyzing the device charge‐discharge response and monitoring individual electrodes of the device via in situ NMR spectroscopy.     

Molecular‐Sieving Membrane by Partitioning the Channels in Ultrafiltration Membrane by In Situ Polymerization

Commercial ultrafiltration membranes have proliferated globally for water treatment. However, their pore sizes are too large to sieve gases. Conjugated microporous polymers (CMPs) feature well‐developed microporosity yet are difficult to be fabricated into membranes. Herein, we report a strategy to prepare molecular‐sieving membranes by partitioning the mesoscopic channels in water ultrafiltration membrane (PSU) into ultra‐micropores by space‐confined polymerization of multi‐functionalized rigid building units. Nine CMP@PSU membranes were obtained, and their separation performance for H₂/CO₂, H₂/N₂, and H₂/CH₄ pairs surpass the Robeson upper bound and rival against the best of those reported membranes. Furthermore, highly crosslinked skeletons inside the channels result in the structural robustness and transfer into the excellent aging resistance of the CMP@PSU. This strategy may shed light on the design and fabrication of high‐performance polymeric gas separation membranes.     

Macromorphology of polypropylene homopolymer tacticity mixtures

The macromorphology of isotactic/atactic (iPP/aPP) and isotactic/syndiotactic (iPP/sPP) polypropylene mixtures is examined by optical microscopy. The spherulitic macrostructure of equimolecular weight [weight‐average molecular weight (M_w) = 200k] iPP/aPP blends is volume‐filling to very high aPP concentrations when the crystallization temperature is 130 °C. Similar spherulitic macrostructures (spherulite size and volume‐filling nature) are observed for iPP homopolymer and a 50/50 iPP/aPP blend at low crystallization temperatures (115–135 °C). At higher crystallization temperatures (140–145 °C), a equimolecular weight (M_w = 200k) 50/50 iPP/aPP blend exhibits nodular texture that blurs the spherulitic boundaries. Double temperature jump experiments show that the nodular texture is due to melt phase separation that develops prior to crystallization. The upper critical solution temperature (UCST) of a 50/50 iPP/aPP blend (M_w = 200k) lies below 155 °C, and the blend is miscible at conventional melt processing temperatures. The UCST behavior is controlled by the blend molecular weight and aPP microstructure. aPP microstructures containing increased isospecific sequencing (although still noncrystalline) exhibit a reduced tendency for phase separation in 50/50 mixtures (M_w = 200k) and the absence of nodular texture at low undercoolings (140–145 °C). Equimolecular weight (M_w = 200k) 50/50 iPP/sPP mixtures exhibit phase‐separated texture at all crystallization temperatures. The size scale of the phase‐separated texture decreases with decreasing crystallization temperature because of a competition between crystallization and phase separation from a melt initially well mixed from the initial solution blending process. Extended melt annealing experiments show that the 50/50 iPP/sPP mixture (M_w = 200k) is immiscible in the melt at conventional melt processing temperatures. The iPP/sPP pair shows a much stronger tendency for phase separation than the iPP/aPP polymer pair. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1947–1964, 2000     

Side-chain fluorination on the pyrido[3,4-<Emphasis Type="Italic">b</Emphasis>]pyrazine unit towards efficient photovoltaic polymers

A series of new polymer donors (PT-PP, PT-2fPP and PT-4fPP) were synthesized based on alkylthiophene substituted benzodithiophene (BDT-T) and pyrido[3,4-b]pyrazine (PP) building blocks and the effects of fluorination on the polymer properties were explored. Photophysical properties, charge mobilities and morphologies of the three polymers have been intensively investigated. The results indicated that the introduction of the fluorine atom at meta-positions of phenyl substituted PP unit hardly affected their highest occupied molecular orbital (HOMO) level. More importantly, controlling the degree of side-chain fluorination in the polymers is crucial for optimizing the blend morphology. Three polymers showed different photovoltaic properties. The polymer solar cell (PSC) based on the single layer device structure of ITO/PEDOT:PSS/PT-4fPP:PC₇₁BM (1:1, w:w)/ZrAcac/Al demonstrates a high power conversion efficiency (PCE) of 7.61% under the illumination of AM 1.5G, 100 mW cm^?2, which is the highest value for PP-based PSCs.     

Effect of Fumed SiO_2 on Pore Formation Mechanism and Various Performances of β-iPP Microporous Membrane Used for Lithium-ion Battery Separator

In this work, four samples containing different contents of fumed SiO_2 were prepared to improve the pore size distribution and various properties of b nucleated isotatic polypropylene(b-i PP) biaxial membrane used for lithium-ion battery separator. The wide-angle X-ray diffraction(WAXD) and differential scanning calorimetry(DSC) results show that the fumed SiO_2 promotes the formation of b-crystal slightly and narrows down the thickness distribution of b-lamellae; meanwhile, evenly distributed SiO_2 within b-i PP can be inspected by scanning electron microscopy(SEM). Moreover, further detailed characterization of morphological evolutions during biaxial stretching by tensile testing and SEM manifests that SiO_2 can strengthen b-i PP and make the samples deform more homogeneously, resulting in a gradually elaborate and finer oriented microfibril structure after longitudinal stretching, in which more uniform defects distribute between fibrils and restrain the formation of coarse fibrils effectively. Therefore, more superior microporous structure emerges with the addition of SiO_2, accompanied by narrower pore size distribution and better connectivity between microvoids, which is confirmed by mercury porosimeter and diminished Gurley value. Moreover, the lower thermal shrinkage, decreased shrinkage rate and suppressed porosity reduction indicate that fumed SiO_2 improves thermal and dimensional stability of membrane dramatically. Furthermore, due to the excellent wettability of SiO_2 with electrolyte, the microporous membranes doped with SiO_2 have higher electrolyte uptake, even after heat treatment at elevated temperature.