Diameter control of electrospun polyacrylonitrile/iron acetylacetonate ultrafine nanofibers

Electrospinning is the process of producing ultrafine fibers by overcoming the surface tension of a polymer solution using high voltage. In this work, the effects of both solution properties (viscosity, conductivity, and surface tension) and operational conditions (voltage, feed rate, and spinneret‐collector distance), on the structure of electrospun polyacrylonitrile nanofibers, were systematically investigated. Iron acetylacetonate was added to the electrospinning solution to control fiber diameter by selectively adjusting solution properties. It was found that, with increased salt concentration, the fiber diameter increases and then passes through a maximum due to changes in solution viscosity, conductivity, and surface tension. In addition, the fiber diameter increases with increase in voltage, feed rate, and spinneret‐collector distance. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1611–1618, 2008     

Electrospun EGNPs reinforced precursor carbon nanofibril composites by using RSM

Response surface methodology (RSM),based on five‐level, four variable Box‐Benkhen technique was investigated for modeling the average fiber diameter of electrospun polyacrylonitrile (PAN) nanofibers. The four important electrospinning parameters were studied including applied voltage (kV), Berry's number, deposition distance from nozzle to collector (cm), and spinning angle (? in degree). The measured fiber diameters were in a good agreement with the predicted results by using RSM technique. High‐regression coefficient between the variables and the response (R² = 87.74%) indicates excellent evaluation of experimental data by second‐order polynomial regression model. The optimum PAN average fiber diameters of 208 and 37‐nm standard deviation were collected at 19 kV, Berry's number = 10, 25^° spinning angle, and 16‐cm deposition distance. The PAN/N,N‐dimethylformamide (DMF) polymer solution with the optimum weight concentration (10 wt.%) was selected to study the effect of dispersing exfoliated graphite nanoplatelets (EGNPs) in PAN/DMF solution on the electrospun EGNP/PAN fibril composite diameter. Five different EGNPs weight concentrations (2, 4, 6, 8, and 10 wt.%) were dispersed in the optimized PAN/DMF polymer solution. Morphology of EGNPs/PAN fibril composites and its distribution were investigated by scanning electron microscopy (SEM) to show the minimum fiber diameter for the above‐mentioned 5 wt. % of EGNPs. A minimum fibril composite diameter of 182 nm was obtained at 10 wt.% of EGNPs. Morphological characteristics of electrospun fibers and their distribution were tested by Raman spectroscopy, SEM, differential light scattering, and high‐resolution transmission electron microscopy.     

Study on morphology of electrospun poly(vinyl alcohol) mats

Submicron poly(vinyl alcohol) (PVA) fiber mats were prepared by electrospinning of aqueous PVA solutions in 6-8% concentration. Fiber morphology was observed under a scanning electron microscope and effects of instrument parameters including electric voltage, tip-target distance, flow rate and solution parameters such as concentration on the morphology of electrospun PVA fibers were evaluated. Results showed that, when PVA with higher degree of hydrolysis (DH) of 98% was used, tip-target distance exhibited no significant effect on the fiber morphology, however the morphological structure can be slightly changed by changing the solution flow rate. At high voltages above 10 kV, electrospun PVA fibers exhibited a broad diameter distribution. With increasing solution concentration, the morphology was changed from beaded fiber to uniform fiber and the average fiber diameter could be increased from 87 ± 14 nm to 246 ± 50 nm. It was also found that additions of sodium chloride and ethanol had significant effects on the fiber diameter and the morphology of electrospun PVA fibers because of the different solution conductivity, surface tension and viscosity. When the DH value of PVA was increased from 80% to 99%, the morphology electrospun PVA fibers was changed from ribbon-like fibers to uniform fibers and then to beaded fibers. The addition of aspirin and bovine serum albumin also resulted in the appearance of beads.     

不同分子量聚丙烯腈的制备及其高压静电纺丝研究

采用DMSO/H2O混合溶剂法制备了5种不同分子量的PAN,并以PAN为原料,DMF为溶剂,配成纺丝溶液,通过高压静电纺丝技术制备超细纤维毡(UFFM)。研究表明,相同单体组成和浓度、相同反应条件情况下,通过聚合制备PAN,随着混合溶剂中水含量的增加,生成的PAN粘均分子量相应增加,其转化率也增加。聚合所得的不同分子量PAN的热重分析显示,随着PAN分子量的增加,热重曲线的剧烈失重区会越来越明显,剧烈失重区的失重率也呈增加的趋势;高压静电纺丝研究发现,PAN-4和PAN-5纺丝溶液由于分子量过高而不可纺;另外,研究还发现,较高的纺丝电压有利于纤维直径的减小,但相应的纺丝稳定性减小,导致纤维直径分布的离散度增加。     

二氧化碳-环氧丙烷共聚物电纺纤维形貌研究

利用电纺丝技术制备了二氧化碳环氧丙烷共聚物超细纤维,研究了喷丝口电势、纺丝距离、浓度、溶剂等因素对纤维形貌、直径及均一性的影响.实验结果表明,利用电纺丝法可以制备直径在小于200nm到7μm二氧化碳环氧丙烷共聚物纤维;喷丝口电势和浓度对于共聚物电纺丝纤维是否形成串珠结构有重要影响;电势、距离和纺丝液浓度都对纤维直径及分散系数有较大影响,在一定范围内,随着喷丝口电势增加,纤维平均直径变大而分散系数变小;纺丝距离增大使得纤维平均直径变小,分散系数变大;浓度的增大使得纤维平均直径变大,分散系数变小;不同溶剂配制的溶液体系制备的电纺丝纤维形貌有很大差异,在二氯甲烷和丁酮的体系中,分别观察到了两组较为集中的直径分布.     

Preparation and characterization of high‐molecular‐weight atactic poly(vinyl alcohol)/sodium alginate/silver nanocomposite by electrospinning

High‐molecular‐weight poly(vinyl alcohol) (PVA)/sodium alginate (SA)/ silver nanocomposite was successfully prepared via electrospinning technique. Water‐based colloidal silver in a PVA/SA blend solution was directly mixing without any chemical and structural modifications into PVA/SA matrix to form an organic‐metallic nanocomposite. The effect of the addition of silver colloidal solution on the PVA/SA/silver nanocomposite was investigated through a series of experiments varying molecular weight of PVA and electrospinning processing parameters such as concentration of PVA solution, PVA/SA blend ratio, applied voltage, and tip‐to‐collector distance. In the case of PVA with number‐average degree of polymerization of 1700, by increasing the amount of SA in spinning solution, the morphology was changed from fine uniform fiber to beaded fiber or bead‐on‐string fiber structure. Increase of the amount of silver colloidal solution resulted in higher charge density on the surface of ejected jet during spinning, thus more electric charges carried by the electrospinning jet. As the charge density increased, the diameter of the nanocomposites became smaller. Transmission electron microscopy images showed that the dense silver nanoparticles were well separately dispersed in PVA/SA matrix. Energy‐disperse X‐ray analysis indicated that carbon, oxygen, natrium, and silver were the principle element of PVA/SA/silver nanocomposite. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1916–1926, 2009     

Deformation behavior of electrospun poly(L‐lactide‐co‐ε‐caprolactone) nonwoven membranes under uniaxial tensile loading

Biodegradable poly(L ‐lactide‐co‐ε‐caprolactone) copolymers with different L ‐lactide (LLA)/ε‐caprolactone (CL) ratios of 75/25 and 50/50 were electrospun into fine fibers. The deformation behavior of the electrospun membranes with randomly oriented structures was evaluated under uniaxial tensile loading. The electrospun membrane with a higher LLA content showed a significantly higher tensile modulus but a similar maximum stress and a lower ultimate strain in comparison with the membrane with a lower LLA content. The beaded fibers that formed in the membranes caused lower tensile properties. X‐ray diffraction and differential scanning calorimetry results suggested that the electrospun fine fibers developed highly oriented structures in CL‐unit sequences during the electrospinning process even though the concentration was only 25 wt %. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3205–3212, 2005     

Diameter control of electrospun chitosan‐collagen fibers

In this article, the effects of fundamental parameters including applied voltage, feed rate of solution, collecting distance of fibers, the ratio of chitosan to collagen in the fibers and polymer solution concentration on the diameter and morphology of electrospun collagen‐chitosan complex nanofibers were studied to produce ultrafine polymer fibers. Based on the systematic parametric study, it is possible to control the diameter and morphology of the electrospun polymer fibers. This will also be helpful for electrospinning of various polymers. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1949–1955, 2009     

Electrospinning process using field‐controllable electrodes

For the production of uniaxially oriented nanofibers and a three‐dimensional, biodegradable scaffold consisting of nanosized fibers, an electrospinning process was modified with a cylindrical auxiliary electrode that was connected to a spinning nozzle to stabilize the initially spun solution and a parallel‐plate electrode as a collector generating an alternating‐current electric field for collecting spun jets. With the complex electric field in the electrospinning process, biodegradable poly(ε‐caprolactone) nanofibers were stacked on a thin, dielectric substrate covering the electrode according to a predetermined design. The degree of orientation of spun nanofibers to the field direction of a target electrode was highly dependent on the applied frequency and field strength of the target electrode. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1426–1433, 2006     

Solvent and concentration effects on the properties of electrospun poly(ethylene terephthalate) nanofiber mats

This study describes the preparation and characterization of nanofibrous mats obtained by electrospinning poly(ethylene terephthalate) (PET) solutions in trifluoroacetic acid/dichloromethane (TFA/DCM). Special attention was paid to the effect of polymer concentration and solvent properties on the morphology, structure, and mechanical and thermal properties of the electrospun nonwovens. The results show that the spinnable concentration of PET solution in TFA/DCM solvents is above 10 wt %. Mats have nanofibrous morphology with fibers having an average diameter in the range of 200–700 nm (depending on polymer concentration and solvent composition) and an interconnected pore structure. Higher solution concentration favors the formation of uniform fibers without beads and with higher diameter. Morphology and fiber assembly changed with the solvent properties. Solvent mixtures rich in TFA, i.e., those with higher dielectric constant and lower surface tension, originated fibers with small diameter. However, due to the lower volatility, those solvent mixtures also produced more branched and crosslinking fibers, with less morphologic uniformity. Mechanical properties (Young's modulus, ultimate strength, and elongation at break) and thermal properties (glass transition, crystallization, and melting) have been studied for the PET electrospun nanomats and compared with those of the original polymer. Solvent effect on fiber crystallinity was not significant, but a complex effect was observed on the mechanical properties of the electrospun mats, as a consequence of the different structural organization of the fibers within the mat network. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 460–471, 2008     

Characterization of poly(methyl methacrylate) nanofiber mats by electrospinning process

In this study, the aim is to describe the influence of electrospinning parameters on the morphology, the water wetting property and dye adsorption property of poly(methyl methacrylate) nanofiber mats. Specifically, the effects of solution concentration, solvent type, applied voltage, distance between the electrodes and particulate reinforcement on the diameter and shape of the nanofibers were investigated. All poly(methyl methacrylate) nanofiber mats contained beaded nanofiber structures. With increasing the polymer solution concentration, the average fiber diameter also increased. Poly(methyl methacrylate) nanofiber mat electrospun from dimethylformamide solution resulted in thicker fibers when compared with the mat electrospun from acetone solution. Increasing the electric potential difference between the collector and the syringe tip did not increase the average fiber diameter. Besides increasing the distance between the electrodes resulted in a decrease in the average fiber diameter. When compared with PMMA nanofiber mat, thicker fibers were obtained with silica nanoparticles reinforced nanofiber mat. According to the water contact angle measurements, all poly(methyl methacrylate) nanofiber mats revealed hydrophobic surface property. PMMA nanofiber mat with the highest water contact angle gave rise to the highest dye adsorption capacity.     

Uniaxially aligned carbon nanofibers derived from electrospun precursor yarns

Unlike conventional electrospun polymer fibers deposited on a target electrode as a randomly oriented mesh, poly(p‐xylenetetrahydrothiophenium chloride) was electrospun into centimeters‐long yarns vertically on the surface of the electrode but parallel to the electric field. The diameter of the yarn was strongly affected by the concentration, spinning rate, and viscosity of the polymer solution, but less dependent on the applied voltage. The subsequent carbonization of thus‐electrospun yarns at 600–1000 °C resulted in uniaxially aligned carbon nanofibers with average diameters of 127–184 nm. On the basis of Raman spectra, the graphitic crystallite size and the molar fraction of graphite were estimated to be 1.2–1.4 and 0.21–0.24 nm, respectively. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 305–310, 2008     

Polysulfone nanofibers prepared by electrospinning and gas/jet-electrospinning

Polysulfone nanofibers were prepared by electrospinning. The electrospinning equipment was designed in a new way, wherein the spinneret was combined with a gas jet device. The intrinsic viscosity of the used polysulfone was 0.197 dL/g in dimethyl acetamide, which was also the solvent in electrospinning. The gas used in this gas jet/electrostatic spinning was nitrogen. The relationship between the process parameters and the average diameter of polysulfone nanofibers was investigated. The main process parameters studied in this work were the voltage, the flow rate of the spinning fluid, the distance between the spinneret and the nanofiber collector and the temperature in the spinning chamber. The other important factors determining the nanometer diameter were the spinning fluid properties including its viscosity, surface tension and electrical conductivity. The average diameter and the diameter distribution of electrospinning nanofibers were measured experimentally by using scanning electron microscopy. The diameter of polysulfone nanofibers prepared by the gas jet/electrostatic spinning was in the range 50–500 nm. It was found that the diameter of nanofibers mainly depended on high voltage, the gap between the spinneret and the collector and the concentration of polymer solutions. It is concluded that the gas-jet/electrospinning is a better method than the conventional electrospinning, in that it makes the nanofibers finer and more uniform and exhibits higher efficiency in the process of electrospinning. __________ Translated from Acta Polymerica Sinica, 2005, (5) (in Chinese)     

Controlling electrospun nanofiber morphology and mechanical properties using humidity

Electrospinning is a fiber spinning technique used to produce nanoscale polymeric fibers with superior interconnectivity and specific surface area. The fiber diameter, surface morphology, and mechanical strength are important properties of electrospun fibers that can be tuned for diverse applications. In this study, the authors investigate how the humidity during electrospinning influences these specific properties of the fiber mat. Using two previously uninvestigated polymers, poly(acrylonitrile) (PAN) and polysulfone (PSU) dissolved in N,N‐Dimethylformamide (DMF), experimental results show that increasing humidity during spinning causes an increase in fiber diameter and a decrease in mechanical strength. Moreover, surface features such as roughness or pores become evident when electrospinning in an atmosphere with high relative humidity (RH). However, PAN and PSU fibers are affected differently. PAN has a narrower distribution of fiber diameter regardless of the RH, whereas PSU has a wider and more bimodal distribution under high RH. In addition, PSU fibers spun at high humidity exhibit surface pores and higher specific surface area whereas PAN fibers exhibit an increased surface roughness but no visible pores. These fiber morphologies are caused by a complex interaction between the nonsolvent (water), the hygroscopic solvent (DMF), and the polymer. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

PHBV电纺纤维结构与形态的研究

利用电纺丝法制备了超细聚 β 羟基丁酸戊酸酯 (PHBV)纤维 ,通过扫描显微镜 (SEM)、差热分析(DSC)、宽角X射线衍射和偏振红外吸收光谱对产品进行了结构与形态的表征 .研究了纺丝过程中溶液浓度、电压和接收距离 3个参数对纤维形态的影响 .结果表明 ,溶液浓度是决定性的 ,只有高于一个定值才能获得单一的纤维产品 .与流延成型的PHBV相比 ,电纺丝具有较高的取向度和结晶度 .原因可能是 ,电场力下喷丝震荡过程中带来的拉伸作用从而引起分子链的规整排列     

Transport properties of electrospun nylon 6 nonwoven mats

In this work, we evaluate the physical properties of nylon 6 nonwoven mats produced from solutions with formic acid. Nonwoven electrospun mats from various solutions with different concentration are examined regarding their morphology, pore size, surface area, and gas transport properties. Each nonwoven mat with average fiber diameters from 90 to 500 nm was prepared under controlled electrospinning process parameters. From the results, it was observed that the fiber diameter was strongly affected by the polymer concentration (polymer viscosity). In additional the results showed that the pore size, Brunauer-Emmett-Teller (BET) surface area, and gas transport property of electrospun nylon 6 nonwoven mats were affected by the fiber diameter.     

Fabrication of electrospun poly(methyl methacrylate) nanofibrous membranes by statistical approach for application in enzyme immobilization

Response surface methodology based on a five-level, five-variable central composite rotatable design was used to model the average diameter of electrospun poly(methyl methacrylate) nanofibers. The effects studied include polymer concentration, distance, temperature, flow rate, and voltage. Fiber diameter was correlated to these variables by using a second-order polynomial function at a 95% confidence level. The analysis confirmed that polymer concentration, temperature, flow rate, and voltage were the significant factors affecting the diameter with the first three being the most significant ones. Also, no interaction effect terms were found to be significant. The coefficient of determination of the model was found to be 0.9443. The predicted fiber diameters were in agreement with the experimental results. The adequacy of the model was examined using additional independent experiments that were not employed in the model generation to fabricate 100–500 nm fibers with the average absolute relative deviation being 3.55%. A minimum fiber diameter of 36 nm was established and could be validated by experiments. When used for immobilization of Candida rugosa lipase by adsorption, the nanofibrous membranes provided enzyme loading as high as 332 mg lipase/g fibers, which is 5.2 times the reported maximum value.     

The grafting of acrylamide onto poly(ε‐caprolactone) and poly(1,5‐dioxepan‐2‐one) using electron beam preirradiation. II. An in vitro degradation study on grafted poly(ε‐caprolactone)

Acrylamide was graft polymerized onto the surface of a biodegradable semicrystalline polyester, poly(ε‐caprolactone). Electron beam irradiation at a dose of 5 Mrad was used to generate initiating species in the polyester. The degradation in vitro at pH 7.4 and 37°C in a phosphate buffer solution was studied for untreated, irradiated and acrylamide‐grafted polymers. In the case of poly(ε‐caprolactone), all materials showed similar behavior in terms of weight loss. No significant decrease in weight was observed up to 40 weeks, after which the loss of weight accelerated. The main differences in degradation behavior were found for the average molecular weights, M̄_n and M̄_w. Virgin poly(ε‐caprolactone) maintained M̄_n and M̄_w up to about 40 weeks, whereas the irradiated and grafted poly(ε‐caprolactone) showed similar continuous declines in M̄_n and M̄_w throughout the degradation period. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1651–1657, 1999     

Electrospinning of Hyaluronic Acid (HA) and HA/Gelatin Blends

Summary: In the present study, electrospinning of hyaluronic acid (HA) and hyaluronic acid/gelatin (HA‐GE) blends in N,N‐dimethylformamide (DMF)/water‐mixed solvents have been investigated. When the volume ratio of DMF to water was in the range of 1.5–0.5, HA solutions could be electrospun into fibrous membranes successfully. The average diameter of HA fibers was about 200 nm. The HA‐GE composite nanofibrous membranes with varied HA/GE weight ratio in the range of 100/20–100/100 have also been successfully fabricated. The average diameter of HA‐GE fibers was in the range of 190–500 nm. The decrease in surface tension could promote fiber formation. Thus, an introduction of DMF that could decrease the surface tension distinctively, without significant change or increase in viscosity of the solution, could bypass the use of blowing‐assisted electrospinning. Our postulated picture is that the lower surface tension could help the ejection of stream with relatively high viscosity and reduce or prevent the droplet formation during the spinning process.

HA/GE (100/80) nanofibrous membrane produced by electrospinning.     

Surface‐treated and multilayered poly(ε‐caprolactone) nanofiber webs exhibiting enhanced hydrophilicity

To improve the hydrophilic properties of poly(ε‐caprolactone) (PCL) nano/microfiber webs for tissue engineering scaffolds, PCL webs of various structures were fabricated by electrospinning with single or double nozzles connected to an auxiliary electrode. Surface‐modified and layered PCL fiber webs were made by including water‐soluble poly(ethylene oxide) (PEO) in the PCL electrospinning solution (single‐nozzle method) or by electrospinning of alternating PCL and PEO solutions using two nozzles (double‐nozzle method), respectively. When the PEO component within the resulting webs was removed by dissolution with distilled water, the remnant PCL webs exhibited two distinct structures. Those made by the single‐nozzle method consisted of nanofibers with high surface roughness, whereas those made by the double‐nozzle method consisted of stacked layers of PCL nanofibers. Both types of structured PCL web showed improved hydrophilicity characteristics compared with those of nanofiber webs generated from a pure PCL solution using a typical electrospinning process. Cell culturing and scanning electron microscopy showed that the interactions between human dermal fibroblasts and the structured PCL scaffolds were very favorable. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2038–2045, 2007