白云石制备碳酸钙晶须及其机理的研究

以白云石为原料,采用气液接触法制备碳酸钙晶须.研究了煅烧条件对白云石分解的影响;同时对碳酸钙晶须的制备以及机理进行了研究,采用XRD、SEM等分析手段对产品进行表征.结果 表明,白云石在煅烧温度850℃,升温速率10℃/min,煅烧时间4h的情况下,分解效果最佳;反应温度、通气速率和搅拌速率对碳酸钙晶须的生成具有显著作用,通过对结晶过程以及晶体的生长理论来解释碳酸钙晶须的生成.     

方解石制备碳酸钙晶须的影响因素及机理

以方解石矿石为原料,利用制备的重镁水(Mg(HCO₃)₂)及中间产物氯化钙制备文石型碳酸钙晶须,并采用SEM、XRD及EDS对产品进行表征。探究了重镁水与氯化钙反应过程中反应温度、反应时间、镁钙浓度比、重镁水浓度以及搅拌速度对碳酸钙晶须形貌的影响。通过单因素实验得出了最佳工艺条件:温度40 ℃、反应时间2 h、镁钙浓度比6∶1、重镁水浓度0.14 mol/L、搅拌速度150 r/min。在此条件下,制得了长度为40~65 μm、直径为0.6~1.5 μm、长径比为25~45的文石型碳酸钙晶须。     

糯米浆对仿生碳酸钙形貌的影响

以糯米浆为有机调控物质,二氧化碳提供碳源仿生制备出多种形貌的碳酸钙晶体.探索了矿化时间、钙离子浓度对碳酸钙晶体形貌和晶型的影响.采用扫描电子显微镜(SEM)、傅里叶红外光谱仪(FT-IR)和X射线衍射仪(XRD)对制备的碳酸钙表观形貌及结构进行表征.扫描电镜结果表明:以糯米浆为有机调控物质,钙离子浓度和矿化时间对碳酸钙晶体的形貌有一定的影响;XRD及FT-IR图谱表明制备的碳酸钙晶型为方解石和球霰石.     

水热条件下不同形貌和晶相碳酸钙的形成和转化

利用碳酸氢钙水热分解制备了具有不同形貌和晶相的碳酸钙.在水热情况下,得到了多种形貌的方解石和霰石碳酸钙,研究了碳酸氢钙浓度、添加剂氯化镁浓度、反应时间和温度等对碳酸钙形貌和晶相的影响.以X射线衍射(XRD)和扫描电镜(SEM)对制备的碳酸钙进行了表征.研究发现,水热条件对碳酸钙形貌和晶相的形成以及演化过程有重要影响.水热条件下发现了稳定的碳酸钙晶相向亚稳定相转化的反常相变,对相关的形成及转化机理进行了相应的阐述.     

温度及搅拌速度对纳米氢氧化镍性能的影响

采用化学沉淀法制备出片状和棒状混合的纳米β-Ni(OH)2.将纳米粉体以8;比例掺入到球镍中制成复合电极,研究了反应温度和搅拌速度对纳米粉体结构、形貌及其复合电极电化学性能的影响.结果表明:反应温度升高,纳米颗粒粒径增大;搅拌速度提高,粒径减小;复合电极的放电比容量随反应温度和搅拌速度提高先增大后减小,当反应温度为50 ℃、搅拌速度为500 r/min时,相应的复合电极放电比容量最大,达到了263.3 mAh/g,比纯球镍电极放电比容量(239.4 mAh/g)提高了约10;.研究还显示,复合电极的放电比容量与其粉体的压实密度有直接关系,其放电比容量和放电平台均高于纯球镍电极.     

水热合成金红石型TiO2纳米晶及形成机理

以TiCl4为原料加水配制成0.5～2.0mol/L的TiOCl2溶液,在反应温度为120～180℃时可获得纳米级针形(轴比4～5)及球形8～10nm的金红石粒子.研究了升温速率、搅拌等对金红石型TiO2纳米晶的粒径及形貌的影响.使用TEM及XRD对产物粒子进行了表征,并初步探讨了金红石纳米晶的形成机理.结果表明:对于一定浓度的TiOCl2溶液,当反应温度高于140℃时,可生成纯相金红石型TiO2纳米晶粒,搅拌和提高升温速率有利于生成纳米球形颗粒.     

脱硫石膏重结晶法制备硫酸钙晶须及其除砷性能初探

以电厂脱硫石膏为原料,利用重结晶原理制备二水硫酸钙晶须.考察了溶液过饱和度、硫酸浓度、陈化温度/时间以及降温速率对晶须生长特性的影响,并初步研究了硫酸钙晶须对含砷水溶液的除砷性能.结果表明:所研究的操作条件对晶须形貌、尺寸均有一定影响.在H2SO4溶液重结晶体系中,控制硫酸钙过饱和度为0.5、陈化温度为20℃、陈化时间为3h并采用自然降温时,制备的二水硫酸钙晶须结晶度较好、形貌尺寸均匀,长径比为50～200.该二水硫酸钙晶须在pH为12时,能将初始浓度低于1 mg/L的含砷水溶液净化至满足地表水标准(0.05mg/L),展示了其在砷污染水体净化方面的应用潜力,可配合石灰-硫酸亚铁两段法除砷,降低废水处理成本.     

水热条件下黄磷炉渣废料制备碳酸钙晶须

本文采用黄磷炉渣制备白炭黑后的残留废液为原料,尿素作为沉淀剂制备碳酸钙晶须,系统研究了晶型控制剂(MgCl2)的浓度、反应温度、反应时间、尿素和残留废液的体积比等因素对碳酸钙晶须形貌和物相组成的影响,所得产品通过X射线衍射、扫描电镜进行了分析与表征.研究结果表明,反应温度140℃,反应时间3 h,(NH2)2CO:CaCl2体积比为1:3,晶型控制剂为0.3 mol/L的条件之下,可获得平均长度在50 p.m,长径比为10左右的碳酸钙晶须.     

人造岗石废渣合成甲酸钙晶体的工艺研究

以人造岗石废渣为原料,采用中和法合成甲酸钙晶体,分析人造岗石废渣与甲酸的投料量质量比、反应时间、搅拌速度、反应温度对人造岗石废渣利用率的影响,采用扫描电子显微镜、XRD、红外光谱仪进行表征.结果表明,人造岗石废渣合成甲酸钙的最佳工艺条件为:人造岗石废渣与甲酸的投料量质量比为1.0:1.3、反应温度为50℃、搅拌速度为430 r/min、反应时间为50 min、滴加硫化物沉淀剂的体积为0.15 mL,此时铁离子的去除率为98.77;.对产物甲酸钙采用络合滴定和氧化还原滴定法计算得到甲酸钙的收率为94.20;.结果说明:人造岗石废渣呈现不规则的形状,表面较为光滑;产物呈现八面体的形状,团聚,平均粒径为1μm,说明合成的产物按照一定的晶型逐渐生长成型,结合红外光谱和能谱分析为甲酸钙晶体.     

固体硅胶制备小粒径NaA分子筛

以固体硅胶为硅源、偏铝酸钠为铝源,通过水热合成法制备小粒径NaA分子筛.实验探究碱度、陈化温度、陈化时间、晶化温度和晶化时间对合成NaA分子筛的影响.采用X射线衍射(XRD)、扫描电镜(SEM)分析手段表征合成样品的物相、结晶度、形貌和粒径大小.实验确定以固体硅胶为硅源水热合成小粒径NaA分子筛的碱度为n(H2O)/n(Na2O)=30,20℃陈化20h,100℃晶化4h,合成的NaA分子筛晶型完整、粒度分布均匀、平均粒径约为600nm.     

白云石精制液中不同离子对碳酸钙晶须的影响

以白云石精制液和二氧化碳为实验原料,采用气液接触法制备碳酸钙晶须。研究了杂质离子Mg²⁺、NH⁺₄和NO^-₃对碳酸钙晶须长径比和形貌的影响。采用扫描电镜(SEM)和X射线衍射仪(XRD)对样品的形貌和晶体结构进行表征。结果表明:NH⁺₄浓度在0.3 mol/L,Mg²⁺浓度在0.05 mol/L,NO^-₃浓度在0.2 mol/L的情况下碳酸钙晶须的形貌和长径比最佳,其中长径比最高可以达到25以上;最后再结合晶体生长理论,阐明了碳酸钙晶须的结晶过程和生长机理。     

Synthesis of high purity calcium carbonate micro‐ and nano‐structures on polyethylene glycol templates using dolomite

This research paper describes the synthesis of nano‐ and micro‐structures of high purity precipitated calcium carbonate (PCC) on poly(ethylene glycol)(PEG) templates for broad‐range industrial applications, using readily available and cheap impure dolomitic marbles. In the method, calcium components of impure dolomitic marbles are extracted as calcium sucrate which is then bubbled with carbon dioxide gas using a carbonation column in the presence of PEG. The effects of concentration of PEG, pH of calcium sucrate solution and temperature on the final yield, morphology and polymorphism of PCC have been studied. Vaterite and calcite are the crystalline forms of calcium carbonate found in final PCC products. The vaterite is observed as hollow spheres with particle diameter of 1.5‐2 μm which is formed by aggregation of vaterite nanoparticles with particle size of 20 nm on PEG templates. Optimum conditions for the highest PCC yield of 79.94% are 0.4 mol dm⁻³ of PEG, pH of 6.5 and temperature of 80 °C. The purity of PCC products is about 99%. Therefore, the synthesized PCC products are of required purity and quality for industrial applications.     

微筛孔反应器液相沉淀法制备纳米CaCO3

采用微筛孔反应器,以Ca(NO₃)₂·4H₂O为钙源连续相、(NH₄)₂CO₃为碳源分散相,液相沉淀法制备纳米CaCO₃。利用XRD、TEM等表征手段分析研究分散相与连续相流量、浓度和停留时间等制备条件对碳酸钙的粒径、产率和形貌的影响。结果表明,使用微筛孔反应器通过液相沉淀法可制得平均粒径45~92 nm、产率达80%以上的方解石型纳米CaCO₃。适宜的制备条件为:连续相进料流量F_C=150 mL/min、分散相进料流量F_D=150 mL/min、连续相浓度[Ca²⁺]=0.05 mol/L、分散相浓度[CO^2-₃]=0.2 mol/L、停留时间τ=5 s。微筛孔反应器特有的孔道结构能够均匀分散液相体系,从而避免了一般微反应器在液相沉淀反应中出现的堵塞问题,微筛孔反应器的分子扩散混合模式可大幅度强化液相体系的扰动程度并提高CaCO₃过饱和度,使制得样品粒径较小且分布极窄。同时,通过改变制备条件可灵活调控样品的形貌与粒径。     

Influence of stirring speed on the crystallization of calcium carbonate

Control over crystal morphology of calcium carbonate (CaCO₃) was investigated by simply changing the stirring speeds in the process of CaCO₃ formation. Scanning electron microscopy (SEM) and powder X‐ray diffraction (XRD) measurements explore the morphology evolution of CaCO₃ at varying stirring speeds. As the stirring speeds increase, rhombohedral calcite, spherical vaterite, and monoclinic crystal with coexistence of calcite phase and vaterite phase were formed, suggesting a facile control over calcium carbonate crystallization in constructing crystals with desired morphology. Moreover, almost pure vaterite spherical particles of narrow particle size distribution were formed at optimum stirring speed. Finally, also elucidated in this work is the mechanism investigation into the construction of various crystal forms via this simple route. (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Textural properties of synthetic nano-calcite produced by hydrothermal carbonation of calcium hydroxide

The hydrothermal carbonation of calcium hydroxide (Ca(OH)₂) at high pressure of CO₂ (initial P_CO2=55 bar) and moderate to high temperature (30 and 90 °C) was used to synthesize fine particles of calcite. This method allows a high carbonation efficiency (about 95% of Ca(OH)₂–CaCO₃ conversion), a significant production rate (48 kg/m³ h) and high purity of product (about 96%). However, the various initial physicochemical conditions have a strong influence on the crystal size and surface area of the synthesized calcite crystals. The present study is focused on the estimation of the textural properties of synthesized calcite (morphology, specific surface area, average particle size, particle size distribution and particle size evolution with reaction time), using Rietveld refinements of X-ray diffraction (XRD) spectra, Brunauer–Emmett–Teller (BET) measurements, and scanning electron microscope (SEM) and transmission electron microscope (TEM) observations. This study demonstrate that the pressure, the temperature and the dissolved quantity of CO₂ have a significant effect on the average particle size, specific surface area, initial rate of precipitation, and on the morphology of calcium carbonate crystals. In contrast, these PTx conditions used herein have an insignificant effect on the carbonation efficiency of Ca(OH)₂.

Finally, the results presented here demonstrate that nano-calcite crystals with high specific surface area (S_BET=6–10 m²/g) can be produced, with a high potential for industrial applications such as adsorbents and/or filler in papermaking industry.     

Growth of KDP crystals from solutions with mechanical impurities

Growth of KDP crystals from aqueous solutions with SiO₂ particles whose size ranges from 10^–2 to 400 μm in the static and dynamic modes has been studied. The effect of mother-solution supersaturation and particle size and concentration on the process of particle capture by a growing crystal is considered as well as types of inhomogeneities formed in the crystal under the influence of these factors. It is shown that the larger the particle size, the higher the probability of particle capture by a crystal. The influence of supersaturation, growth rate, face morphology, and particle concentration on particle capture and defect formation in crystals is also discussed.     

Calcium oxalate crystallization in the presence of amino acids,proteins and carboxylic acids

Reactive crystallization of calcium oxalate was investigated in the presence of amino acids, proteins and carboxylic acids at different pH and temperatures. Average particle size, filtration rates of calcium oxalate crystals obtained in the absence and presence of additives were determined. The influence of pH, temperatures and additives on crystal morphology of calcium oxalate were also investigated and discussed by SEM analysis. TG‐DTA, FT/IR and XRD analysis were carried out for all investigated conditions. Average particle size of calcium oxalate was affected significantly by the additive type and concentration. Variation of crystal morphology depending on type and concentration of the additives affected the filtration characteristics. Majority of calcium oxalate crystals occurred in the form of calcium oxalate monohydrate except those in the presence of tartaric acid. TG‐DTA, FT/IR and XRD analysis proved that calcium oxalate monohydrate and calcium oxalate dihydrate mixtures are formed in the presence of tartaric acid. The effect of all additives on scale formation was also investigated. (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Facile preparation of diversified patterns of calcium carbonate in the presence of DTAB

Nano- and micro-sized calcium carbonate (CaCO₃) with various morphologies including multi-petal-flower-shaped, multi-step-cube-shaped, coral-shaped, dendrite-shaped and multi-antenna-shaped was successfully prepared using dodecyltrimethylammonium bromide (DTAB) micellar vevulsant. The effects of temperature, pH and the concentration of DTAB micellar solution on the morphology and crystalline form of CaCO₃ were systematically investigated. The prepared CaCO₃ was characterized by Scanning Electron Microscope (SEM), Transmission Electron Microscopy (TEM), X-ray Diffraction (XRD) and Fourier Transform Infrared Spectroscopy (FTIR). The concentration of DTAB micelle, pH and reaction temperature are found to play crucial roles in the morphology, size and crystalline form of the final products. On the base of the characterizations, a possible self-assembled mechanism was proposed. The novel multi-petal-flower-shaped and multi-antenna-shaped CaCO₃ may have some unique properties and potential applications in the future.     

The onset of spherulitic growth in crystallization of calcium carbonate

Batch and semi-batch crystallization experiments were performed in aqueous solutions for the three anhydrous polymorphs of calcium carbonate vaterite, aragonite and calcite to investigate the effect of crystallization parameters on the onset of spherulitic growth and particle morphology.