白光散斑相关法多尺度分析Portevin-Le Chatelier剪切带变形

在适当的温度、应变率或预变形下,合金材料的拉伸试验中,将会出现伴随雪崩式剪切变形带的锯齿形塑性失稳、即PLC(Portevin-Le Chatelier)效应。本文利用图像相关求位移场的方法,对恒定加载应变率下(10-4/s),拉伸铝合金(A2017)试件时出现的PLC效应从宏观剪切带变形到微观晶粒变形等多尺度进行了观察和定量化的分析。通过对PLC效应发生时采集的试件表面的白光散斑图进行相关运算,得到试件表面剪切变形区域各点的精细位移,并在此基础上计算出剪切带区域的应变分布及剪切带的宽度。实验结果显示,当PLC效应发生时,剪切带区域的应变曲线呈台阶型,带的前后边缘应变梯度较大,中间近似呈平台状,带外区域应变值接近零,塑性拉伸变形主要集中在带内。     

应用数字图像相关方法测量含缺陷试样的全场变形

利用数字图像相关方法测量表面带孔洞、裂纹、缺口等缺陷试样的全场变形是许多实际测量任务中经常遇到的问题。就此问题，本文阐述了一种先对要避免计算的缺陷区域进行标记，在随后进行的相关计算中直接避免这些标记区域的方法。在已计算得到全场位移的情况下，文中提出了基于局部位移场最小二乘拟合的方法来计算区域边界、孔洞、裂纹或缺口附近等区域应变。最后对单侧边带半圆缺口试样的单向疲劳拉伸实验的计算结果充分显示本文方法的有效性和可靠性。     

Determining Stress–Strain in Rubber with In-Plane Biaxial Tensile Tester

The nominal stress–strain relationships of industrial rubber materials under multiaxial deformation are essential for precisely determining the constitutive laws of those materials. This paper proposes a new method for precisely estimating the nominal stress–stretch relationships of carbon-black-filled styrene butadiene rubbers (SBRs) under uniaxial tension, pure shear, and equibiaxial tension by using an in-plane biaxial tensile tester. The proposed method employs sheet-shaped rubber samples with notches for the pure-shear and equibiaxial tension tests to mitigate the influence of non-uniform deformation around the clamps. Finite element analysis and biaxial tensile tests were performed to verify the effectiveness of the proposed method. Performance evaluations based on both numerical calculations and experiments revealed that the proposed method enabled the precise calculation of the nominal stress–stretch relationship for uniform deformation from a tensile load and deformation of the reference area defined at the center of the samples.     

图像相关法在高分子材料拉伸性能研究中的应用

本文对聚碳酸酯(PC)和丙烯腈丁二烯苯乙烯(ABS)的合金(PC/ABS)高分子材料不同环境温度下的拉伸性能进行了试验研究。根据图像相关分析法编制了图像法位移测量分析软件,并对该分析软件的适用性进行了分析。系统研究了PC/ABS高分子材料拉伸试验时三个方向的位移场和应变场。根据测得的位移场研究了该高分子材料拉伸过程中应变和应变率的变化以及应力应变变化规律,并对试验结果进行了详细分析。结果表明,文中采用的图像法位移测量系统具有较高的测试精度;拉伸过程中,试件厚度方向的收缩变形大于宽度方向的收缩变形;颈缩过程区具有非常高的应变率,颈缩后的平直颈缩区的应变率快速下降到一个很低的应变率继续缓慢变形;尽管载荷位移曲线出现了较大的载荷下降现象,PC/ABS拉伸时的真应力应变曲线没有明显的应力下降现象出现,因此,载荷下降现象主要由颈缩时的截面减小引起;高分子材料PC/ABS的屈服应力随环境温度的升高而降低。     

Experimental investigation of cyclic and time-dependent deformation of titanium alloy at elevated temperature

A novel cyclic deformation test program was undertaken to characterize macroscopic time dependent deformation of a titanium alloy for use in viscoplastic model development. All tests were conducted at a high homologous temperature, 650 °C, where there are large time dependent and loading rate dependent effects. Uninterrupted constant amplitude tests having zero mean stress or a tensile mean stress were conducted using three different control modes: strain amplitude and strain rate, stress amplitude and stress rate, and a hybrid stress amplitude and strain rate. Strain ratcheting occurred for all cyclic tests having a tensile mean stress and no plastic shakedown was observed. The shape of the strain ratcheting curve as a function of time is analogous to a creep curve having primary, steady state and tertiary regions, but the magnitude of the ratchet strains are higher than creep strains would be for a constant stress equal to the mean stress. Strain cycles interrupted with up to eight 2-h stress relaxation periods around the hysteresis loop, including hold times in each quadrant of the stress–strain diagram, were also conducted. Stress relaxation was path-dependent and in some cases the stress relaxed to zero. The cyclic behavior of these interrupted tests was similar even though each cycle was very complex. These results support constitutive model development by providing exploratory, characterization and validation data.     

基于双线性位移模式数字图像相关方法的误差分析及应用

探讨数字图像相关方法测试结果的误差分布规律对提高该方法的测试精度具有重要意义。本文从理论上分析了基于双线性位移模式数字图像相关方法的子区变形场测试误差分布规律,结果表明,当试件的真实变形可由双线性位移模式描述时,变形场最大测试误差通常出现在子区的边界或节点处。因此,若试件发生均匀拉伸等常应变变形,可利用相关系数选取一个最优子区,认为测得最优子区中心应变为试件真实应变。零变形实验验证了该测试方法的可靠性。最后对手机导光板试件在单轴拉伸载荷下的数字图像进行分析,并利用本文方法测试了其弹性常数。     

A mesoscale investigation of strain rate effect on dynamic deformation of single-crystal copper

A combined finite element (FE) simulation and discrete dislocation dynamics (DD) approach has been developed in this paper to investigate the dynamic deformation of single-crystal copper at mesoscale. The DD code yields the plastic strain based on the slip of dislocations and serves as a substitute for the 3D constitutive form used in the usual FE computation, which is implemented into ABAQUS/Standard with a user-defined material subroutine. On the other hand, the FE code computes the displacement and stress field during the dynamic deformation. The loading rate effects on the yield stress and the deformation patterning of single-crystal copper are investigated. With the increasing of strain rate, the yield stress of single-crystal copper increases rapidly. A critical strain rate exists in each single-crystal copper block for the given size and dislocation sources, below which the yield stress is relatively insensitive to the strain rate. The dislocation patterning changes from non-uniform to uniform under high-strain-rate. The shear stresses in the bands are higher than that in the neighboring regions, which are formed shear bands in the crystal. The band width increases with the strain rate, which often take places where the damage occurs.     

A simple method for measuring surface strains around cracks

A simple system has been developed to measure surface strains that occur during in situ deformation of mechanical test specimens. The system uses photolithographically deposited displacement markers and computer image recognition routines to determine in-plane displacements and strains from digital images. The strain calculating routines are integrated into a simple mouse-driven software package that facilitates the transformation from digital images to useful strain field information. Additional routines have been developed to determine crack tip stress fields and J integrals. Crack tip stress intensities have been calculated from strain maps obtained for traction-free cracks in stainless steel. The J integrals were found to be independent of contour and consistent with applied stress intensities. Crack tip stress intensities were calculated for bridged cracks in lamellar TiAl. The toughening effect of the bridging zones was determined by including the bridged region in the contours. Resistance curves generated from strain maps were consistent with those measured during mechanical testing.     

Experimental stress analysis for process of nonsteady inelastic deformation by photoviscoplasticity

The proposed photoviscoplasticity is a method for determining the stress distribution in nonsteady inelastic deformation during creep. The governing fundamental relations are derived by considering the effect of time as involved in the viscoplastic strain rate and the stress rate, and by considering the distinctive deformation properties of celluloid as model material. The validity of the fundamental relations are evaluated according to calibration test by using celluloid. The proposed method is applied for two practical applications of the compression of blocks by elastic punches and the compression of strip having a circular hole or semicircular notches. The time-dependent variation of stress states can be analyzed with the same accuracy as in the photoelasticity.     

Obtaining a Wide-Strain-Range True Stress–Strain Curve Using the Measurement-In-Neck-Section Method

Background

Measuring true stress–strain curve over a large-strain-range is essential to understand mechanical behavior and simulate non-linear plastic deformation. The digital image correlation (DIC) technique, a non-contact full-field optical measurement technique, is a promising candidate to obtain a long-range true stress–strain curve experimentally.

Objective

This paper proposes a method for measuring true stress–strain curves over a large-strain-range during tensile testing using DIC.

Methods

The wide-strain-range true stress–strain curves of dual-phase and low carbon steels were extracted on the transverse direction in the neck region. The axial strain on the neck section was estimated by averaging the inhomogeneous deformation on the cross-section of the tensile specimen. The true stress was calculated from the engineering stress and the cross-sectional area of the neck.

Results

The validity of the proposed method was assessed by comparing the experimental load–displacement responses during tensile testing with the finite element method (FEM) simulation results. The stress and strain on the neck section estimated using the FEM and DIC, respectively, were proven to satisfy the uniaxial condition and successfully obtained.

Conclusions

The experimental results agree well with the FEM results. The proposed concept can be applied to various deformation modes for accurately measuring long-range true stress–strain curves.

     

Quasi-static tensile deformation and fracture behavior of a highly particle-filled composite using digital image correlation method

Polymer bonded explosives (PBXs) are highly particle-filled composite materials. This paper experimentally studies the tensile deformation and fracture behavior of a PBX simulation by using the semi-circular bending (SCB) test. The deformation and fracture process of a pre-notched SCB sample with a random speckle pattern is recorded by a charge coupled device camera. The displacement and strain fields on the observed surface during the loading process are obtained by using the digital image correlation method. The crack opening displacement is calculated from the displacement fields, the initiation and propagation of the crack are analyzed. In addition, the damage evolution and fracture mechanisms of the SCB sample are analyzed according to the strain fields and the correlation coefficient fields at different loading steps.     

基于时序变形预测的数字图像相关加速方法

利用数字图像相关求解连续变形物体的位移场和应变场时,会遇到处理速度非常慢的问题,原因是相关算法计算量大且忽略了物体在时间轴上的变形规律。本文提出了一种基于变形预测的数字图像相关方法,该方法利用物体在时间轴上的变形规律,通过已经得到的变形值来预测后面时刻的变形初值。首先分析了物体在时间轴上的变形规律,然后结合实际应用对其进行修正,得到物体下一步变形的初值,最后通过NR方法(Newton-Raphson Method)得到物体的位移场和应变场。通过计算机模拟和金属试件拉伸实验并结合GPU(Graphic Processing Unit)编程验证了该方法的有效性。计算机模拟和金属试件拉伸实验的计算结果表明,该方法能够在计算精度保持不变的情况下,使计算速度提高4~7倍。     

An experimental study on grain deformation and interactions in an Al-0.5%Mg multicrystal

Heterogeneous plastic deformation behavior of a coarse-grained Al-0.5%Mg multicrystal was investigated experimentally at the individual grain level. A flat uniaxial tensile specimen consisting of a single layer of millimeter-sized grains was deformed quasi-statically up to an axial strain of 15% at room temperature. The initial local crystallographic orientations of the grains and their evolutions after 5, 12, and 15% plastic strains were measured by electron backscattered diffraction pattern analysis in a scanning electron microscope. The local in-plane plastic strains and rigid body rotations of the grains were measured by correlation of digital optical video images of the specimen surface acquired during the tensile test. It is found that both intergranular and intragranular plastic deformation fields in the aluminum multicrystal specimen under uniaxial tension are highly heterogeneous. Single or double sets of slip-plane traces were predominantly observed on the electro-polished surfaces of the millimeter-sized grains after deformation. The active slip systems associated with these observed slip-plane traces were identified based on the grain orientation after deformation, the Schmid factor, and grain interactions in terms of the slip-plane trace morphology at grain boundaries. It is found that the aluminum multicrystal obeys neither the Sachs nor the Taylor polycrystal deformation models but deforms heterogeneously to favor easy slip transmission and accommodation among the grains.     

基于波传播系数构建填实爆炸下花岗岩中运动及变形场

为利用球面波实验测得的有限个粒子速度信息来分析地下爆炸下介质的运动及变形特性，基于黏弹性球面波理论和局部黏弹性等效假设，提出了一种构建地下爆炸运动及变形场的新方法。首先，利用0.125 g TNT填实爆炸下花岗岩中相邻测点的粒子速度频谱给出相应的频谱比；其次，结合黏弹性球面波理论给出的理论频谱比求解出相邻测点之间区域内等效的球面波传播系数；再次，利用局部黏弹性等效假设给出相邻测点之间任意一点的粒子速度频谱，再通过傅里叶逆变换给出粒子速度的时域波形；最后，利用运动场和变形场的物理关系，完成整个分析区域内运动场和变形场的构建。结果表明:由相邻测点反演得到的波传播系数，可高精度地构建相应测点之间区域内介质的运动及变形场；在半径15～50 mm区域内，径向压缩应变峰值约从1.7×10?2降为2.1×10?3，切向拉伸应变峰值约从4.7×10?3降为0.4×10?3，径向压缩应变率峰值约从5.1×104 s?1降为2.5×103 s?1，切向拉伸应变率峰值约从5.0×103 s?1降为1.4×102 s?1，涵盖了高应变（率）到中低应变（率）加、卸载的全过程。     

A study of localisation in dual-phase high-strength steels under dynamic loading using digital image correlation and FE analysis

Tensile tests were conducted on dual-phase high-strength steel in a Split-Hopkinson Tension Bar at a strain-rate in the range of 150–600/s and in a servo-hydraulic testing machine at a strain-rate between 10^?3 and 10⁰/s. A novel specimen design was utilized for the Hopkinson bar tests of this sheet material. Digital image correlation was used together with high-speed photography to study strain localisation in the tensile specimens at high rates of strain. By using digital image correlation, it is possible to obtain in-plane displacement and strain fields during non-uniform deformation of the gauge section, and accordingly the strains associated with diffuse and localised necking may be determined. The full-field measurements in high strain-rate tests reveal that strain localisation started even before the maximum load was attained in the specimen. An elasto-viscoplastic constitutive model is used to predict the observed stress–strain behaviour and strain localisation for the dual-phase steel. Numerical simulations of dynamic tensile tests were performed using the non-linear explicit FE code LS-DYNA. Simulations were done with shell (plane stress) and brick elements. Good correlation between experiments and numerical predictions was achieved, in terms of engineering stress–strain behaviour, deformed geometry and strain fields. However, mesh density plays a role in the localisation of deformation in numerical simulations, particularly for the shell element analysis.     

基于Haar小波变换的位移场测量方法

本文提出了一种应用小波变换对固体表面位移场进行测量的新方法，在图像分析时，用各点属于不同尺度的小波变换系数来表征该点周围的子区。将试件表面位移前后的两幅数字图像进行小波变换，通过变形前后两幅图像小波变换系数之间的相互匹配，使位移前后两幅图中的子区对应起来，从而确定图像的位移场。本文应用Haar小波变换进行了计算机模拟实验和实物位移实验。引入亚像素技术，获得了0．02的位移测量精度。     

Experimental and numerical investigations of the deformation of soft materials under tangential loading

The surface ‘tensile test’, in which tangential loads are applied through surface mounted adhesive tapes, is a viable method for the assessment of mechanical properties of soft materials, particularly biological soft materials in vivo. In the present work the deformation pattern and force–displacement relationship in the surface tensile test were experimentally investigated using surface displacement analysis (SDA) and numerically simulated using finite element modelling. The experimental and FE results showed close agreement using silicone rubber as a model material. The force–displacement relationship was found to be dependent on the tape separations. SDA measurements and FE simulation showed that the displacement and strain fields were not uniform and the distribution pattern varies with tape separation. A combined experimental–numerical approach to inversely extract material properties using multiple tests with different length scales is proposed and assessed using a model material.     

Submicron deformation field measurements: Part 2. Improved digital image correlation

This is the second paper in a series of three devoted to the application of scanning tunneling microscopy (STM) to mechanics problems. In this paper, improvements to the digital image correlation method are outlined, a technique that compares digital images of a specimen surface before and after deformation to deduce its two-dimensional surface displacement field and strains. The necessity of using the framework of large deformation theory for accurately addressing rigid body rotations to reduce associated errors in the strain components is pointed out. In addition, the algorithm is extended to compute the three-dimensional surface displacement field from STM data; also, significant improvements are achieved in the rate as well as the robustness of the convergence. For (STM) topographs, the resolution yields 4.8 nm for the in-plane and 1.5 nm for the out-of-plane displacement components spanning an area of 10 m×10m.     

Optical measurement of the specimen deformation at high strain rate

During recent years, the investigation of the strain-rate-dependent properties of materials has become more and more important. The experimental techniques used to establish the specific dynamic behavior of materials all have in common that the acquisition of information concerning the deformation of the specimen is cumbersone and often questionable. Mostly, only limited information on the spatial distribution and time evolution of the deformation in specimen can be obtained. In this paper, a non-contact, optical technique is presented, providing the time evolution and spatial distribution of the axial deformation in specimens during a high strain rate test. The deformation of a line grid attached to the specimen is recorded during an experiment by means of a rotating drum camera. The time history of the axial displacements is subsequently derived by an advanced technique based on digital geometric moiré combined with a phase-shift method, specially developed to this purpose. The technique can be applied to a wide range of materials and high strain rate tests, and is illustrated by means of a split Hopkinson tensile bar experiment on a steel sheet specimen.     

Standard Uncertainty Evaluation for Dynamic Tensile Properties of Auto-Body Steel-Sheets

This paper is concerned with the standard uncertainty of the true stress–true strain curve as the tensile properties of auto-body steel sheets at intermediate strain rates ranged from 1 to 100 s^?1. A procedure to obtain true stress–true strain data is properly designed for the experiment and data acquisition. An analytic model is then established to evaluate the standard uncertainty of the measurand. The measurand in this case is the true stress which is a function of the input quantities: the tensile load; the initial length, the thickness and the width of a specimen; and the deformed length of a specimen. Sources of uncertainties of the input quantities are evaluated for the high speed tensile test with their associated sensitivity coefficients. Uncertainty of the stress data acquired is also considered in the procedure of the fast Fourier transform (FFT) smoothing process used to remove unnecessary signals acquired from experiments. Image analysis using a high speed camera is carried out to measure deformation of the specimen during high speed tensile tests with proper uncertainty evaluation. A combined standard uncertainty is evaluated from the uncertainties of the input quantities as well as the influence factor for the true stress of auto-body steel sheets at intermediate strain rates. Consequently, the true stress–true strain data are obtained with proper standard uncertainty evaluation.