基于中间构形的大变形弹塑性模型

在大变形弹塑性本构理论中,一个基本的问题是弹性变形和塑性变形的分解.通常采用两种分解方式,一是将变形率(或应变率)加法分解为弹性和塑性两部分,其中,弹性变形率与Kirchhoff应力的客观率通过弹性张量联系起来构成所谓的次弹性模型,而塑性变形率与Kirchhoff应力使用流动法则建立联系;另一种是基于中间构形将变形梯度进行乘法分解,它假定通过虚拟的卸载过程得到一个无应力的中间构形,建立所谓超弹性-塑性模型.研究了基于变形梯度乘法分解并且基于中间构形的大变形弹塑性模型所具有的若干性质,包括:在不同的构形上,塑性旋率的存在性、背应力的对称性、塑性变形率与屈服面的正交性以及它们之间的关系.首先,使用张量函数表示理论,建立了各向同性函数的若干特殊性质,并导出了张量的张量值函数在中间构形到当前构形之间进行前推后拉的简单关系式.然后,基于这些特殊性质和关系式,从热力学定律出发,建立模型在不同构形上的数学表达,包括客观率表示的率形式和连续切向刚度等,从而获得模型所具有的若干性质.最后,将模型与4种其他模型进行了比较分析.      

基于中间构形的大变形弹塑性模型

在大变形弹塑性本构理论中,一个基本的问题是弹性变形和塑性变形的分解.通常采用两种分解方式,一是将变形率(或应变率)加法分解为弹性和塑性两部分,其中,弹性变形率与Kirchhoff应力的客观率通过弹性张量联系起来构成所谓的次弹性模型,而塑性变形率与Kirchhoff应力使用流动法则建立联系;另一种是基于中间构形将变形梯度进行乘法分解,它假定通过虚拟的卸载过程得到一个无应力的中间构形,建立所谓超弹性–塑性模型.研究了基于变形梯度乘法分解并且基于中间构形的大变形弹塑性模型所具有的若干性质,包括:在不同的构形上,塑性旋率的存在性、背应力的对称性、塑性变形率与屈服面的正交性以及它们之间的关系.首先,使用张量函数表示理论,建立了各向同性函数的若干特殊性质,并导出了张量的张量值函数在中间构形到当前构形之间进行前推后拉的简单关系式.然后,基于这些特殊性质和关系式,从热力学定律出发,建立模型在不同构形上的数学表达,包括客观率表示的率形式和连续切向刚度等,从而获得模型所具有的若干性质.最后,将模型与4种其他模型进行了比较分析.     

多晶体变形、应力的不均匀性及宏观响应

从单晶滑移变形分析的角度探讨多晶体塑性变形和应力的不均匀性及宏观力学响应：建议了 一种当前构形下以应力为基本变量的单晶黏塑性增量迭代计算方法；用Voronoi晶粒集合体 模型研究多晶体由于晶粒几何及取向的随机性造成的变形和应力的不均匀性, 进行了多晶集 合体的宏观响应和晶粒位向演化数值分析. 结果表明：(1)多晶体内等效塑性应变和应力分量在统计上呈现高斯分布，在应变硬化过程中, 随着塑性变形增加多晶体微观应力的统计变异系数会越来越大；(2)用Voronoi模型计算可得到沿最大剪应力方向的滑移变形带；(3)多晶体内最高三轴拉应力一般出现在晶界特别是三晶交界处；(4)Voronoi模型能用于织构分析.     

用晶体弹塑性有限单元法研究双晶金属拉伸变形

本文从单晶体应力-应变关系的精确实验结果和多晶体滑移特性出发,建立相应的计算模型,并采用微观力学和晶体弹塑性有限单元法,研究双晶金属试样的拉伸变形,得到其应力-应变曲线,晶体内滑移变形和应力分布规律,以及晶界影响区对它们的影响。     

一种从离散模拟到连续介质弹性模拟的过渡方法

提出了一种从离散分子动力学模拟(MD)到连续介质弹性有限元计算分析(FEA)的过渡方法, 简称MD-FEA方法. 首先通过MD计算获得晶体材料原子的移动位置, 然后根据晶体结构的周期性特征构造连续介质假设下的有限单元变形模型, 进一步结合材料的力学行为本构关系获得应变和应力场. 为了检验MD-FEA方法的有效性, 将该方法应用于详细分析Al-Ni软硬组合两相材料纳米柱体的拉伸变形问题和基底材料为Al球形压头材料为金刚石的纳米压痕问题. 采用MD-FEA方法获得了上述两种问题的应力?应变场, 并将计算结果分别与传统MD方法中通过变形梯度计算的原子应变以及原子的位力应力进行了比较, 详细讨论了用MD-FEA方法计算的应力?应变场与传统MD原子应变和位力应力的区别, 并对MD-FEA方法的有效性及其相较于传统MD方法所具有的优势进行了探讨. 结论显示, MD-FEA方法与传统MD方法在应力?应变变化平缓的区域得到的结果接近, 但在变化剧烈的区域以及材料的表/界面区域, MD-FEA方法能够得到更加精确的结果. 同时, MD-FEA方法避免了传统MD方法中, 需要人为选取截断半径以及加权函数所导致的误差. 另外, 当应变较大时, MD-FEA方法计算的小应变与传统MD方法计算的格林应变存在一定差异, 因此, MD-FEA方法更适合应变较小的情形.      

一种新的应力率定义

本文研究客观应力率的定义及表示,在放弃了客观应力率形式上的对称性以后定义了一类广义的非对称的客观应力率。从Cauchy应力原理出发,通过构造应力向量形式上和变形及变形率无关的客观导数,得到两种形式的应力率;它们表示作用在参考构形中单位物质面元应力向量的真实变化,这样就消除了应力率定义中的不确定性。用新应力率对次弹性体简单剪切进行了计算,得到的应力不振荡,且满足超弹性正应力-剪应力普适关系。     

废气涡轮增压器涡轮盘的弹塑性有限元分析

本文用弹塑性有限元分析的增置刚度法对废气涡轮增压器涡轮盘作了强度及变形分析。在分析过程中,材料是否进入塑性状态是根据试验所得应力-应变曲线来判定的;在每一步计算时,作者用已算得的等效应力,在实验应力-应变曲线上插值计算相应的等效应变,以校正变刚度法的偏离误差。变形的计算结果与试验测量值接近。     

单晶有限变形的热力耦合计算模型

以弹性变形梯度作为基本变量,结合热力学理论构造了单晶有限变形的热、力耦合计算模型。该模型考虑了温度、变温速率以及塑性耗散等条件对单晶有限变形的影响,相对于传统的以弹性变形梯度为基本变量的晶体塑性模型,算法能够体现温度效应的影响。采用隐式的积分方法对建立的控制方程进行计算以保证求解过程的稳定。以1100Al单晶为例计算了不同升温、降温速率,以及不同应变率影响下的材料应力-应变的响应。结果表明,模型能较好地反映变温过程中,单晶各向异性性质的演化以及应力、应变之间关系的变化。     

弹性大变形问题中的应力状态描述、奇异性问题和余能原理

对弹性大变形理论中的3方面问题进行了综述.首先,对各种应变度量的共轭应力进行综述.大变形问题引起的应力状态描述的复杂性引起了许多学者的兴趣,对这个问题的研究也促进了大变形弹性理论的发展.在各种特定问题中,人们提出了不同的应力张量来描述应力状态,如Caucby应力张量、第一类和第一二类Piola-Kirchhoff应力张...     

关于旋转弯曲变形功的研究

本文在正确建立残留应力应变模型的基础上解决了残留变形能的计算方法,并用实测结果验证了计算方法的正确性.对长期争议不清的矫直过程中弹性变形是否消耗能量和耗能多少等问题作出了有力的解答.它将为今后矫直理论研究和矫直机设计计算提供科学根据.     

Rate-independent crystalline and polycrystalline plasticity,application to FCC materials

This paper deals with the simulation of the mechanical response and texture evolution of cubic crystals and polycrystals for a rate-independent elastic–plastic constitutive law. No viscous effects are considered. An algorithm is introduced to treat the difficult case of multi-surface plasticity. This algorithm allows the computation of the mechanical response of a single crystal. The corresponding yield surface is made of the intersection of several hyper-planes in the stress space. The problem of the multiplicity of the slip systems is solved thanks to a pseudo-inversion method. Self and latent hardening are taken into account. In order to compute the response of a polycrystal, a Taylor homogenization scheme is used. The stress–strain response of single crystals and polycrystals is computed for various loading cases. The texture evolution predicted for compression, plane strain compression and simple shear are compared with the results given by a visco-plastic polycrystalline model.     

A framework for numerical integration of crystal elasto-plastic constitutive equations compatible with explicit finite element codes

In this paper we summarize the elements of a numerical integration scheme for elasto-plastic response of single crystals. This is intended to be compatible with large-scale explicit finite element codes and therefore can be used for problems involving multiple crystals and also overall behavior of polycrystalline materials. The steps described here are general for anisotropic elastic and plastic response of crystals. The crystallographic axes of the lattice are explicitly stored and updated at each time step. A plastic predictor–elastic corrector scheme is used to calculate the plastic strain rates on all active slip systems based on a rate-dependent physics-based constitutive model without the need of further auxiliary assumptions. Finally we present the results of numerous calculations using a physics-based rate- and temperature-dependent model of copper and the effect of elastic unloading, elastic crystal anisotropy, and deformation-induced lattice rotation are emphasized.     

A semi-implicit integration scheme for rate independent finite crystal plasticity

An efficient new numerical integration scheme is presented for rate independent crystal plasticity theory. A key feature of this approach is the ability to identify active slip systems prior to determining their shearing rate. Options are described for various cases of slip system hardening, including self hardening and latent hardening. Alternatives for the constitutive update are explored, including hyperelasticity based on the multiplicative decomposition of the deformation gradient as well as application of the consistency condition in a much more efficient hypoelastic formulation. Several conclusions are drawn concerning the influences of elastic and plastic properties on the activation of slip systems and their subsequent shearing rates. Key among these is the fact that, once activated, shearing rates are independent of the levels of shear flow resistance on the slip systems, provided that the plastic hardening moduli are much less in magnitude than the elastic moduli, as is usually the case. Determination of active slip systems and their shearing rates depend on the degree of elastic anisotropy of the crystal, but not on the magnitude of elastic stiffness.     

Finite element analysis of grain-by-grain deformation by crystal plasticity with couple stress

Rigid–plastic crystal plasticity with the rate-sensitive constitutive behavior of a slip system has been formulated within the framework of a two-dimensional finite element method to predict the grain-by-grain deformation of single- and polycrystalline FCC metals. For that purpose, individual grains are represented by several numbers of finite elements to describe the sub-grain deformation behavior, and couple stress has been introduced into the equilibrium equation to be able to describe the size effect as well as to prevent mesh-dependent predictions. A modified virtual work-rate principle with an approximate interface constraint has been suggested to use a C ⁰-continuous element in the finite element implementation, and the couple stress work-rate has been formulated on the basis of an assumed constitutive behavior. Simulated plane-strain compressions of a single crystal cube show that the shearing and the deformation load are closely related to the imbedded lattice orientation of the crystal grain, and that the sub-grain deformation and the load magnitude can be controlled by the couple stress hardening. It is also confirmed that almost the same predictions are obtained for different mesh systems by considering the couple stress hardening. Simulated plane-strain compressions of a bi-crystal show considerably curved grain-by-grain surface profiles after large reduction for several combinations of the imbedded lattice orientation. The high couple stress hardening predicted around grain boundaries is supposed to be related to the grain size effect. It is also supposed that consideration of couple stress is necessary to predict the sub-grain or the grain-by-grain deformation, and the couple stress hardening may be used to describe the state of microstructures in grain.     

考虑晶体滑移面分解正应力的细观损伤模型

材料内部的解理、滑移面剥离等细观损伤是引起宏观失效的根源, 从细观尺度研究损伤的发生和发展有助于深入认识材料的变形和失效过程. 本文基于晶体塑性理论, 从滑移系的受力和变形出发研究材料的细观损伤, 建立了考虑滑移面分解正应力的细观损伤模型, 为晶体材料解理断裂的分析提供了新方法. 首先, 在晶体弹塑性变形构型的基础上引入损伤变形梯度张量的概念, 从变形运动学着手建立了考虑损伤能量耗散的本构方程, 并推导了塑性流动方程与损伤演化方程; 然后, 建立了相应的数值计算方法, 给出了应力与状态变量的更新算法, 推导了Jacobian矩阵的表达式; 接着, 以$[100]$取向的单晶铜材料为例, 通过有限元计算与试验结果的对比, 并采用粒子群优化算法标定了11个材料细观参数; 最后, 将所提细观损伤模型应用于RVE单轴拉伸过程的模拟, 得到了考虑损伤影响的应力应变曲线, 并分析了材料的塑性流动与损伤演化过程. 结果表明, 本文所提模型能够计算材料在受载过程中的损伤累积效应, 合理反映晶体材料的细观损伤机理.      

Theoretical latent hardening of crystals in double slip—I. F.C.C. crystals with a common slip plane

The hardening of all slip systems in f.c.c. crystals, deforming in finite double-slip on two systems with a common slip plane, is determined according to the “simple theory” of rotation-dependent plastic anisotropy. Both tensile and compressive axial-loading are considered. Of particular interest are predictions of crystal response after the loading axis has rotated into a higher symmetry position (6-fold in tension and 4-fold in compression). In contrast with classical Taylor hardening, the simple theory predicts that the axis will “overshoot” the higher symmetry position. A postulate of minimum plastic work plays a significant role in the theoretical analyses of multiple-slip positions.     

Elastic/crystalline viscoplastic finite element analyses of single- and poly-crystal sheet deformations and their experimental verification

The elastic/crystalline viscoplastic constitutive equation, based on a newly proposed hardening-softening evolution equation, is introduced into the dynamic-explicit finite element code “Itas-Dynamic.” In the softening evolution equation, the effective distance and the angle between each slip system of a crystal are introduced to elucidate the interaction between the slip systems, which causes a decrease of dislocation density. The polycrystal sheet is modeled by Voronoi polygons, which correspond to the crystal grains; and by the selected orientations, which can relate to the texture, they are assigned to the integration points of the finite elements. We propose a direct crystal orientation assignment method, which means that each integration point of finite element has an assigned orientation, and its orientation can be rotated independently. Therefore, this inhomogeneous polycrystal model can consider the plastic induced texture development and subsequent anisotropy evolution. The parameters of the constitutive equation are identified by uni-axial tension tests carried out on single crystal sheets. Numerical results obtained for sheet tensions are compared with experimental ones to confirm the validity of our finite element code. Further, we investigate the following subjects: (1) how the initial orientation of single crystal affects slip band formation and strain localization; (2) how the grain size and particular orientations of the grain affect the strain localization in case of a polycrystal sheet. It is confirmed that the orientation of a single crystal can be related to the primary slip system and the deformation induced activation of that system, which in turn can be related to the slip band formation of the single crystal sheet. Further, in case of a polycrystal sheet, the larger the grain size, the more the strain localizes at a specific crystal, which has the particular orientation. It is confirmed through comparisons with experiments that our finite element code can predict the localization of strain in sheets and consequently can estimate the formability of sheet metals.     

Predictive modeling of nanoindentation-induced homogeneous dislocation nucleation in copper

Nanoscale contact of material surfaces provides an opportunity to explore and better understand the elastic limit and incipient plasticity in crystals. Homogeneous nucleation of a dislocation beneath a nanoindenter is a strain localization event triggered by elastic instability of the perfect crystal at finite strain. The finite element calculation, with a hyperelastic constitutive relation based on an interatomic potential, is employed as an efficient method to characterize such instability. This implementation facilitates the study of dislocation nucleation at length scales that are large compared to atomic dimensions, while remaining faithful to the nonlinear interatomic interactions. An instability criterion based on bifurcation analysis is incorporated into the finite element calculation to predict homogeneous dislocation nucleation. This criterion is superior to that based on the critical resolved shear stress in terms of its accuracy of prediction for both the nucleation site and the slip character of the defect. Finite element calculations of nanoindentation of single crystal copper by a cylindrical indenter and predictions of dislocation nucleation are validated by comparing with direct molecular dynamics simulations governed by the same interatomic potential. Analytic 2D and 3D linear elasticity solutions based on the Stroh formalism are used to benchmark the finite element results. The critical configuration of homogeneous dislocation nucleation under a spherical indenter is quantified with full 3D finite element calculations. The prediction of the nucleation site and slip character is verified by direct molecular dynamics simulations. The critical stress state at the nucleation site obtained from the interatomic potential is in quantitative agreement with ab initio density functional theory calculation.