利用激光多普勒测振仪的空气耦合超声声场测量*

进行了空气耦合超声声场测量的实验研究。使用激光多普勒测振仪测量由声波引起的激光路径上的介质折射率变化,进而得到空气和固体材料内部的时域瞬态声压。通过直接测量空耦换能器的辐射声功率,给出对单个空耦换能器灵敏度的直接评价方法。用空耦换能器激励K9玻璃板的漏兰姆波,观测到空气中的直达波和反射波、固体板内和空气中的漏兰姆波,实现了空气和固体中微弱声波的非侵入式实验测量,为空耦换能器的特性评估和空耦检测系统的声场测量提供了实验方法。     

Three-dimensional hybrid model for predicting air-coupled generation of guided waves in composite material plates

For contact-less, non-destructive testing (NDT) purposes using air-coupled ultrasonic transducers, it is often required to numerically simulate the propagation of ultrasonic waves in solid media, and their coupling through air with specific transducers. At that point, one could simulate the propagation in the air and then in the solid component, using a Finite Element (FE) model. However, when three-dimensional (3D) modeling becomes necessary, such a solution reveals to be extremely demanding in terms of number of degrees of freedom and computational time. In this paper, to avoid such difficulties, the propagation in air from an ultrasonic transmitter to a tested solid plate is modeled in 3D using a closed-form solution. The knowledge of the transducer characteristics (diameter, frequency bandwidth, efficiency in Pa/V) allows the spatial distribution and actual pressure (in Pa) of the acoustic field produced in the air to be predicted, for a given input voltage. This pressure field is applied in turn as a boundary condition in a 3D FE model, to predict the plate response (displacement and stress guided beams) for a given distance between the transmitter and the plate, and for a given angle of orientation of the transmitter with respect to the plate. The FE model is so restricted to modeling of the solid structure only, thus reducing very significantly the number of degrees of freedom and computational time. The material constituting the plate is considered to be an anisotropic and viscoelastic medium. To validate the whole modeling process, an air-coupled ultrasonic transducer is used and oriented at a specific angle chosen for generating one specific Lamb mode guided along a composite plate sample, and a laser probe measures the normal velocity at different locations on the surface of the plate. In the field of NDT, it is generally suitable to excite a pure Lamb mode in order to ease the interpretation of received signals that would represent waves scattered by defects. After a validation step, the numerical model is then used to investigate the effect of the material anisotropy on the purity of the incident guided mode.     

Guided waves propagating in sandwich structures made of anisotropic,viscoelastic, composite materials

The propagation of Lamb-like waves in sandwich plates made of anisotropic and viscoelastic material layers is studied. A semi-analytical model is described and used for predicting the dispersion curves (phase velocity, energy velocity, and complex wave-number) and the through-thickness distribution fields (displacement, stress, and energy flow). Guided modes propagating along a test-sandwich plate are shown to be quite different than classical Lamb modes, because this structure does not have the mirror symmetry, contrary to most of composite material plates. Moreover, the viscoelastic material properties imply complex roots of the dispersion equation to be found that lead to connections between some of the dispersion curves, meaning that some of the modes get coupled together. Gradual variation from zero to nominal values of the imaginary parts of the viscoelastic moduli shows that the mode coupling depends on the level of material viscoelasticity, except for one particular case where this phenomenon exists whether the medium is viscoelastic or not. The model is used to quantify the sensitivity of both the dispersion curves and the through-thickness mode shapes to the level of material viscoelasticity, and to physically explain the mode-coupling phenomenon. Finite element software is also used to confirm results obtained for the purely elastic structure. Finally, experiments are made using ultrasonic, air-coupled transducers for generating and detecting guided modes in the test-sandwich structure. The mode-coupling phenomenon is then confirmed, and the potential of the air-coupled system for developing single-sided, contactless, NDT applications of such structures is discussed.     

Improving the air coupling of bulk piezoelectric transducers with wedges of power-law profiles: A numerical study

An air-coupled ultrasonic transducer is created by bonding a bulk piezoelectric element onto the surface of a thick plate with a wedge of power-law profile. The wedge is used to improve the ultrasonic radiation efficiency. The power-law profile provides a smooth, impedance-matching transition for the mechanical energy to be transferred from the thick plate to the air, through the large-amplitude flexural waves observed in the thinnest region of the wedge. The performance of the proposed transducer is examined numerically and compared to that of a design where the piezoelectric element is isolated and where it is affixed to a thin plate of uniform thickness. The numerical analysis is first focused on the free-field radiation of the transducers. Then, time-reversal experiments are simulated by placing the transducers inside a cavity of arbitrary shape with some perfectly reflecting boundaries. In addition to time-reversal mirrors, the proposed concept could be integrated in the design of phased arrays and parametric arrays.     

Elastic guided wave propagation in a periodic array of multi-layered piezoelectric plates with finite cross-sections

In this study, we present a model study of guided wave dispersion and resonance behavior of an array of piezoelectric plates with arbitrary cross-sections. The objective of this work is to analyze the influence of the geometry of an element of a 1D-array ultrasound transducer on generating multi-resonance frequency so as to increase the frequency bandwidth of the transducers. A semi-analytical finite-element (SAFE) method is used to model guided wave propagation in multi-layered 1D-array ultrasound transducers. Each element of the array is composed of LiNbO₃ piezoelectric material with rectangular or subdiced cross-section. Four-node bilinear finite-elements have been used to discretize the cross-section of the transducer. Dispersion curves showing the dependence of phase and group velocities on the frequency, and mode shapes of propagating modes were obtained for different geometry consurations. A parametric analysis was carried out to determine the effect of the aspect ratio, subdicing, inversion layer and matching layers on the vibrational behavior of 1D-array ultrasound transducers. It was found that the geometry with subdiced cross-section causes more vibration modes compared with the rectangular section. Modal analysis showed that the additional modes correspond to lateral modes of the piezoelectric subdiced section. In addition, some modes have strong normal displacements, which may influence the bandwidth and the pressure field in front of the transducer. In addition, the dispersion curves reveal strong coupling between waveguide modes due to the anisotropy of the piezoelectric crystal. The effect of the matching layers was to cluster extensional and flexural modes within a certain frequency range. Finally, inversion layer is found to have a minor effect on the dispersion curves. This analysis may provide a means to analyze and understand the dynamic response of 1D-array ultrasound transducers.     

Lamb waves beam deviation due to small inclination of the test structure in air-coupled ultrasonic NDT

In Lamb waves inspection, an air-coupled transmitter transducer is oriented at a specific angle such that it generates a pure Lamb mode which propagates along the structure and interacts with any existing defects. For this inspection system, amplitude losses appears when small inclinations of the tested structure occurs. An important factor which affects directly these losses has been observed, it consists of the Lamb waves beam (LWB) deviation due to this bad alignment. In this work, a simple expression of LWB deviation has been deduced. This expression includes the test structure angle, phase velocity of generated Lamb mode, and the phase velocity of waves propagating in the coupled medium. A(0) Lamb mode is generated and detected in 1 mm thick aluminium plate sample using 1 MHz PZ27 piezoelectric transducers of 20 mm of diameter. Experimental LWB deviation angles are measured for different inclination angles of the test sample. A comparative study is released with theoretical results. For 1 degree of misalignment in the aluminium plate inclination, and transducers separation distance of 35 mm, LWB deviation angle is around 7 degrees and the amplitude is reduced by around 11%. Then, for a large separation distance, we must move the receiver transducer to detect the deviated LWB. It is shown that, for both theoretical and experimental studies, the LWB deviation and its measured amplitude are very sensitive to the alignment of the tested structure with respect to the transmitter-receiver transducers plane. In metal plates it is most satisfactory to use A(0) mode compared with S(0) mode since it is easy to excite and has a large amplitude and small deviation beam angles.     

Design of optimal configuration for generating A0 Lamb mode in a composite plate using piezoceramic transducers

This work concerned a technique for a health monitoring system based on the generation and sensing of Lamb waves in composite structures by thin surface-bonded piezoceramic transducers. The objective was to develop transducers that are adapted for the damage detection in orthotropic composites. The key problem with the investigated Lamb waves was to select a mode to be sensitive to the damage. A hybrid modeling technique was therefore used to conceive transducers that were adapted to achieve such a feature. This modeling technique enabled studying the influence of the transducer characteristics on the Lamb waves propagating in orthotropic plates. It was demonstrated that a Lamb mode could be generated dominantly to other modes by using a multi-element transducer. The effectiveness of this technique was successfully verified experimentally on composite plates. It was shown that the dominant Lamb mode, obtained by use of dual-element transducers, was an appropriate mode for successfully detecting a damage in composites.     

Frequency-wavenumber domain analysis of guided wavefields

Full wavefield measurements obtained with either an air-coupled transducer mounted on a scanning stage or a scanning laser vibrometer can be combined with effective signal and imaging processing algorithms to support characterization of guided waves as well as detection, localization and quantification of structural damage. These wavefield images contain a wealth of information that clearly shows details of guided waves as they propagate outward from the source, reflect from specimen boundaries, and scatter from discontinuities within the structure. The analysis of weaker scattered waves is facilitated by the removal of source waves and the separation of wave modes, which is effectively achieved via frequency-wavenumber domain filtering in conjunction with the subsequent analysis of the resulting residual signals. Incident wave removal highlights the presence and the location of weak scatterers, while the separation of individual guided wave modes allows the characterization of their separate contribution to the scattered field and the evaluation of mode conversion phenomena. The effectiveness of these methods is demonstrated through their application to detection of a delamination in a composite plate and detection of a crack emanating from a hole.     

Simulation of ultrasonic lamb wave generation, propagation and detection for a reconfigurable air coupled scanner

A computer simulator, to facilitate the design and assessment of a reconfigurable, air-coupled ultrasonic scanner is described and evaluated. The specific scanning system comprises a team of remote sensing agents, in the form of miniature robotic platforms that can reposition non-contact Lamb wave transducers over a plate type of structure, for the purpose of non-destructive evaluation (NDE). The overall objective is to implement reconfigurable array scanning, where transmission and reception are facilitated by different sensing agents which can be organised in a variety of pulse-echo and pitch-catch configurations, with guided waves used to generate data in the form of 2-D and 3-D images. The ability to reconfigure the scanner adaptively requires an understanding of the ultrasonic wave generation, its propagation and interaction with potential defects and boundaries. Transducer behaviour has been simulated using a linear systems approximation, with wave propagation in the structure modelled using the local interaction simulation approach (LISA). Integration of the linear systems and LISA approaches are validated for use in Lamb wave scanning by comparison with both analytic techniques and more computationally intensive commercial finite element/difference codes. Starting with fundamental dispersion data, the paper goes on to describe the simulation of wave propagation and the subsequent interaction with artificial defects and plate boundaries, before presenting a theoretical image obtained from a team of sensing agents based on the current generation of sensors and instrumentation.     

Excitation and propagation of non-axisymmetric guided waves in a hollow cylinder

Excitation and propagation of non-axisymmetric guided waves in a hollow cylinder is studied by using the normal mode expansion method (NME). Different sources such as angle beam, tube end excitation with normal beam, and comb transducer possibilities are discussed based on the derivations of the NME method. Numerical calculations are focused on the case of angle beam partial loading. Based on the NME method, the amplitude coefficients for all of the harmonic modes are obtained. Due to the difference of phase velocities for different modes, the superimposed total field varies with propagating distances and hence makes particle displacement distribution patterns (angular profile) change with distance. This varying non-axisymmetric angular profile of guided waves represents a nonuniform energy distribution around the hollow cylinder and thus has an impact on the inspection ability of guided waves. The angular profiles of an angle beam source are predicted by theory and then verified by experiments. The predicted angular profiles also provide information for determining the transducer location to find defects in a certain position on the hollow cylinder.     

Piezoelectric transducer parameter selection for exciting a single mode from multiple modes of Lamb waves

Excitation and propagation of Lamb waves by using rectangular and circular piezoelectric transducers surface-bonded to an isotropic plate are investigated in this work. Analytical stain wave solutions are derived for the two transducer shapes, giving the responses of these transducers in Lamb wave fields. The analytical study is supported by a numerical simulation using the finite element method. Symmetric and antisymmetric components in the wave propagation responses are inspected in detail with respect to test parameters such as the transducer geometry, the length and the excitation frequency. By placing only one piezoelectric transducer on the top or the bottom surface of the plate and weakening the strength of one mode while enhancing the strength of the other modes to find the centre frequency, with which the peak wave amplitude ratio between the S0 and A0 modes is maximum, a single mode excitation from the multiple modes of the Lamb waves can be achieved approximately. Experimental data are presented to show the validity of the analyses. The results are used to optimize the Lamb wave detection system.     

Study on the high power air-coupled ultrasonic compound transducer

The high power air-coupled compound ultrasonic transducer in flexural vibration is studied. The transducer consists of a sandwich longitudinal piezoelectric transducer and a circular thin plate in flexural vibration. The resonance frequency equation and the equivalent circuit of a circular radiator with clamped boundary condition are derived. The resonance frequency equation and the equivalent circuit of the compound transducer are also obtained. The radiated acoustic field of the circular thin plate radiator is analyzed and the directional pattern is calculated. It can be seen that when the vibrational order of the circular thin plate in flexural vibration is increased, the radiated acoustic field becomes complex.     

Air-coupled measurement of plane wave, ultrasonic plate transmission for characterising anisotropic, viscoelastic materials

Electrostatic, air-coupled, ultrasonic transducers are used to generate and detect plane waves in viscoelastic, isotropic or anisotropic solid plates. The through-transmitted field is measured and compared to numerical predictions. An inversion scheme is then applied for identifying the values of the complex Cij which are representative of the viscoelasticity properties of the materials. The issue of this work is a contact-free, ultrasonic technique for material characterisation.     

The development of a shock-tube based characterization technique for air-coupled ultrasonic probes

The present paper proposes a new characterization technique for air-coupled ultrasound probes. The technique is based on a shock tube to generate a controlled pressure wave to calibrate transducers within their operating frequency range. The aim is to generate a high frequency pressure wave (at least up to 200 kHz) with the low energy levels typical of commonly used air-coupled ultrasound probes. A dedicated shock-tube has been designed and tested to assess calibration performances. The sensor transfer function has been measured by using a pressure transducer as reference.     

Cumulative second-harmonic generation of Lamb waves propagating in a two-layered solid plate

The physical process of cumulative second-harmonic generation of Lamb waves propagating in a two-layered solid plate is presented by using the second-order perturbation and the technique of nonlinear reflection of acoustic waves at an interface. In general, the cumulative second-harmonic generation of a dispersive guided wave propagation does not occur. However, the present paper shows that the second-harmonic of Lamb wave propagation arising from the nonlinear interaction of the partial bulk acoustic waves and the restriction of the three boundaries of the solid plates does have a cumulative growth effect if some conditions are satisfied. Through boundary condition and initial condition of excitation, the analytical expression of cumulative second-harmonic of Lamb waves propagation is determined. Numerical results show the cumulative effect of Lamb waves on second-harmonic field patterns.     

Guided waves in a plate with linearly varying thickness: experimental and numerical results

The aim of this work is to give experimental and numerical results on the behaviour of guided waves that propagate downslope in a free elastic plate with slowly linearly varying thickness. We show experimentally the propagation of adiabatic modes, which are guided waves that adapt to the varying thickness of the plate. As the thickness is decreasing, a given guided wave will reach its thickness cut-off. When this happens, we show that two phenomena occur: the reflection of this wave and its propagation backward in the plate, its conversion into a different guided wave which goes on propagating downslope in the plate. The numerical study is done with the software Ansys, based on the finite element method. The results obtained confirm the experimental ones.     

基于有限元的空耦超声相控阵Lamb波激发与检测

基于非接触式空气耦合超声换能器的无损检测技术在常规板材、纤维复合材料、层状结构材料、粘接界面等的检测中有了长足的发展。但是因为空气耦合超声本身的限制,对于如何提高空气声换能器的发射效率和接收灵敏度、提高检测中接收的信噪比成为这一领域的重要课题。因此有必要结合最新的信号处理技术探索新的无损检测形式。本文通过提出了基于电容式的空气声换能器阵列的构建和制作方法,应用有限元数值方法对一维线阵的空气声换能器阵列的动态偏转特性进行了模拟,并使用构建流固耦合模型对二维的空气声场及板材中的位移场进行计算。通过一维空气耦合相控阵的声束动态偏转激励了各向同性板中的Lamb波A₀ 和S₀模式,并进行了分析,验证了此模型可以进一步用于基于空气耦合相控阵激励的Lamb波的无损检测中。     

Dynamic material parameters in an anisotropic plate estimated by phase-stepped holographic interferometry

Material parameters in an anisotropic plate are determined using two non-destructive measuring techniques: real-time phase-stepped electronic speckle pattern interferometry and dual-reference-beam pulsed holographic interferometry. The first technique is used to measure the lower modes of vibration of the plate with free-free boundary conditions. Finite element analysis is then used to determine two effective Young's moduli and the in-plane shear modulus. The second technique is used to detect transient bending waves propagating in the plate and acoustic waves propagating in the surrounding air. A double-pulsed laser is used both to generate the waves and to make holographic recordings of the wave fields. The stiffness of the plate is estimated using the measured deformation field and an analytical solution to the plate impact problem.     

Nonlinear modulation technique for NDE with air-coupled ultrasound

The present study is aimed at expanding flexibility and application area of nonlinear acoustic modulation (NAM-) technique by combining the benefits of noncontact ultrasound excitation (remote locating and imaging of defects) with sensitivity of nonlinear methods in a new air-coupled NAM-version. A pair of focused air-coupled transducers was used to generate and receive (high-frequency) longitudinal or flexural waves in plate-like samples. Low-frequency (LF-) vibrations were excited with a shaker or a loudspeaker. Temporal and spectral analysis of the output signal revealed an extremely efficient nonlinear amplitude modulation and multiple frequency side-bands for sound transmission and flexural wave propagation through cracked defects. On the contrary, a negligible modulation was observed for large and medium scale inclusions and material inhomogeneities (linear defects). A new subharmonic mode of the NAM was observed at high excitation levels. It was also shown for the first time that nonlinear vibrations of cracks resulted in radiation of a very high-order harmonics (well above 100) of the driving excitation in air that enabled imaging of cracks remotely by registration their highly nonlinear "acoustic emission" with air-coupled transducers.     

Computational and experimental investigation of the fields generated by a 1-3 piezocomposite transducer

Large-scale three-dimensional numerical simulations using the finite-difference time domain technique are used to compute the continuous wave fields associated with a composite transducer. The interior of the transducer is made of a periodic array of square rods. This lattice causes elastic wave Bragg diffraction similar to electrons in a periodic lattice. A low frequency mode shape is assumed for the rods. This prescribed motion includes longitudinal and transverse components. It is shown that the transverse motion in the rod gives rise to shear waves causing standing waves (lateral resonances) in the polymer regions. This is also confirmed by experimental results presented here and other independent analytical and experimental work. The full-scale numerical simulation is performed on a large parallel supercomputer and permits modeling of not only the composite transducer but the radiated pressure from near to far field. In addition, cover plates and edge effects are included, unlike analytical treatments. Although only mechanical effects are included, the wave propagation approach captures many essential features.