Experimental study of underwater transmission characteristics of high-frequency 30 MHz polyurea ultrasonic transducer

In this paper, we present the transmission characteristics of a polyurea ultrasonic transducer operating in water. In this study, we used a polyurea transducer with fundamental resonance at approximately 30 MHz. Firstly, acoustic pressure radiated from the transducer was measured using a hydrophone, which has a diameter of 0.2 mm. The transmission characteristics such as relative bandwidth, pulse width, and acoustic sensitivity were calculated from the experimental results. The results of the experiment showed a relative bandwidth of 50% and a pulse width of 0.061 μs. The acoustic sensitivity was 0.60 kPa/V with good linearity, where the correlation coefficient R in the fitting calculation was 0.996. A maximum pressure of 13.1 kPa was observed when the transducer was excited at a zero-to-peak voltage of 21 V. Moreover, we experimentally verified the results. The results of the pulse/echo experiment showed that the estimated diameters of the copper wires were 458 and 726 μm, where the differences between the actual and measured values were 15% and 4%, respectively. Acoustic streaming was also observed so that a particle velocity map was estimated by particle image velocimetry (PIV). The sound pressure calculated from the particle velocity obtained by PIV showed good agreement with the acoustic pressure measured using the hydrophone, where the differences between the calculated and measured values were 12–19%.     

Bonding and impedance matching of acoustic transducers using silver epoxy

Silver epoxy was selected to bond transducer plates on glass substrates. The properties and thickness of the bonding medium affect the electrical input impedance of the transducer. Thus, the thickness of the silver epoxy bonding layer was used as a design parameter to optimize the structure for the transducer input impedance to match the 50 Ω output impedance of most radio frequency (RF) generators. Simulation and experimental results show that nearly perfect matching is achieved without using any matching circuit. At the matching condition, the transducer operates at a frequency band a little bit below the half-wavelength resonant frequency of the piezoelectric plate. In experiments, lead titanate (PT) piezoelectric plates were employed. Both full-size, 11.5 mm × 2 mm × 0.4 mm, and half-size, 5.75 mm × 2 mm × 0.4 mm, can be well matched using optimal silver epoxy thickness. The transducer assemblies demonstrate high efficiency. The conversion loss from electrical power to acoustic power in soda-lime glass is 4.3 dB. This loss is low considering the fact that the transducers operate at off-resonance by 12%. With proper choice of silver epoxy thickness, the transducer can be matched at the fundamental, the 3rd and 5th harmonic frequencies. This leads to the possible realization of triple-band transducers. Reliability was assessed with thermal cycling test according to Telcordia GR-468-Core recommendation. Of the 30 transducer assemblies tested, none broke until 2900 cycles and 27 have sustained beyond 4050 cycles.     

Experimental measurements of acoustical properties of snow and inverse characterization of its geometrical parameters

Snow is a sound absorbing porous sintered material composed of solid matrix of ice skeleton with air (+water vapour) saturated pores. Investigation of snow acoustic properties is useful to understand the interaction between snow structure and sound waves, which can be further used to devise non-destructive way for exploring physical (non-acoustic) properties of snow. The present paper discusses the experimental measurements of various acoustical properties of snow such as acoustic absorption coefficient, surface impedance and transmission losses across different snow samples, followed by inverse characterization of different geometrical parameters of snow. The snow samples were extracted from a natural snowpack and transported to a nearby controlled environmental facility at Patsio, located in the Great Himalayan range of India. An impedance tube system (ITS), working in the frequency range 63–6300 Hz, was used for acoustic measurements of these snow samples. The acoustic behaviour of snow was observed strongly dependent upon the incident acoustic frequency; for frequencies smaller than 1 kHz, the average acoustic absorption coefficient was found below than 0.4, however, for the frequencies more than 1 kHz it was found to be 0.85. The average acoustic transmission loss was observed from 1.45 dB cm⁻¹ to 3.77 dB cm⁻¹ for the entire frequency range. The real and imaginary components of normalized surface impedance of snow samples varied from 0.02 to 7.77 and −6.05 to 5.69, respectively. Further, the measured acoustic properties of snow were used for inverse characterization of non-acoustic geometrical parameters such as porosity, flow resistivity, tortuosity, viscous and thermal characteristic lengths using the equivalent fluid model proposed by Johnson, Champoux and Allard (JCA). Acoustically derived porosity and flow resistivity were also compared with experimentally measured values and good agreement was observed between them.     

Ultrasonic characterization of thermally grown oxide in thermal barrier coating by reflection coefficient amplitude spectrum

The thermally grown oxide (TGO) growth at the interface of ceramic coating/bond coating in thermal barrier coatings (TBCs) was evaluated by ultrasonic reflection coefficient amplitude spectrum (URCAS). A theoretical analysis was performed about the influence of acoustic impedance match relationship between the ceramic coating and its adjacent media on URCAS. The immersion ultrasonic narrow pulse echo method was carried out on the TBC specimen before and after oxidation under 1050 °C × 1 h for 15 cycles. The resonant peaks of URCAS obtained before and after oxidation showed that TGO which generated between the ceramic coating and bond coating due to the oxidation, changed the acoustic impedance match between the ceramic coating and its adjacent media. This method is able to nondestructively characterize the generation of TGO in TBCs, and is important to practical engineering application.     

Study of ultrasound stiffness imaging methods using tissue mimicking phantoms

A pilot study was carried out to investigate the performance of ultrasound stiffness imaging methods namely Ultrasound Elastography Imaging (UEI) and Acoustic Radiation Force Impulse (ARFI) Imaging. Specifically their potential for characterizing different classes of solid mass lesions was analyzed using agar based tissue mimicking phantoms. Composite tissue mimicking phantom was prepared with embedded inclusions of varying stiffness from 50 kPa to 450 kPa to represent different stages of cancer. Acoustic properties such as sound speed, attenuation coefficient and acoustic impedance were characterized by pulse echo ultrasound test at 5 MHz frequency and they are ranged from (1564 ± 88 to 1671 ± 124 m/s), (0.6915 ± 0.123 to 0.8268 ± 0.755 db cm^-1 MHz^-1) and (1.61×10⁶ ± 0.127 to 1.76 × 10⁶ ± 0.045 kg m^-2 s^-1) respectively. The elastic property Young’s Modulus of the prepared samples was measured by conducting quasi static uni axial compression test under a strain rate of 0.5 mm/min upto 10 % strain, and the values are from 50 kPa to 450 kPa for a variation of agar concentration from 1.7% to 6.6% by weight. The composite phantoms were imaged by Siemens Acuson S2000 (Siemens, Erlangen, Germany) machine using linear array transducer 9L4 at 8 MHz frequency; strain and displacement images were collected by UEI and ARFI. Shear wave velocity 4.43 ± 0.35 m/s was also measured for high modulus contrast (18 dB) inclusion and X.XX m/s was found for all other inclusions. The images were pre processed and parameters such as Contrast Transfer Efficiency and lateral image profile were computed and reported. The results indicate that both ARFI and UEI represent the abnormalities better than conventional US B mode imaging whereas UEI enhances the underlying modulus contrast into improved strain contrast. The results are corroborated with literature and also with clinical patient images.     

Microfabrication of stacks of acoustic matching layers for 15 MHz ultrasonic transducers

This paper presents a novel method used to manufacture stacks of multiple matching layers for 15 MHz piezoelectric ultrasonic transducers, using fabrication technology derived from the MEMS industry. The acoustic matching layers were made on a silicon wafer substrate using micromachining techniques, i.e., lithography and etch, to design silicon and polymer layers with the desired acoustic properties. Two matching layer configurations were tested: a double layer structure consisting of a silicon–polymer composite and polymer and a triple layer structure consisting of silicon, composite, and polymer. The composite is a biphase material of silicon and polymer in 2-2 connectivity. The matching layers were manufactured by anisotropic wet etch of a (1 1 0)-oriented Silicon-on-Insulator wafer. The wafer was etched by KOH 40 wt%, to form 83 μm deep and 4.5 mm long trenches that were subsequently filled with Spurr’s epoxy, which has acoustic impedance 2.4 MRayl. This resulted in a stack of three layers: The silicon substrate, a silicon–polymer composite intermediate layer, and a polymer layer on the top. The stacks were bonded to PZT disks to form acoustic transducers and the acoustic performance of the fabricated transducers was tested in a pulse-echo setup, where center frequency, −6 dB relative bandwidth and insertion loss were measured. The transducer with two matching layers was measured to have a relative bandwidth of 70%, two-way insertion loss 18.4 dB and pulse length 196 ns. The transducers with three matching layers had fractional bandwidths from 90% to 93%, two-way insertion loss ranging from 18.3 to 25.4 dB, and pulse lengths 326 and 446 ns. The long pulse lengths of the transducers with three matching layers were attributed to ripple in the passband.     

Nanocomposite cerium oxide polymer matching layers with adjustable acoustic impedance between 4 MRayl and 7 MRayl

A new class of materials for ultrasonic matching layers is presented. The materials consist of nanoscale cerium oxide particles in an epoxy functionalized organic inorganic hybrid polymer matrix. The cerium oxide agglomerates to particles with 20 nm diameters. The content of particles in the polymer matrix could be increased to 75 wt.% which corresponds to 37 vol.%. The most technical important piezoelectrical ceramics have an acoustic impedance of about 30 MRayl, to improve coupling into water or biological tissue with an acoustic impedance of about 1.5 MRayl a matching layer should have an acoustic impedance of about 6.8 MRayl. With a filling degree of 75 wt.% the new composite material reaches an acoustic impedance of 7 MRayl. The materials are synthesized by a hydrolytic condensation combined with polymerization. This way of synthesis allows the use of organic solvents to adjust the viscosity of the sol and the application of different coating techniques. Ultrasound transducers (100 MHz) were built to test the new matching layers and an increase of the voltage signal amplitude of about 100% could be detected.     

Electronic tuning of acoustic resonances in acousto-optic mode lockers

The effect of electronic tuning of acoustic resonances in an acousto-optic mode locker is studied theoretically and experimentally. The tuning is implemented by means of changing a matching inductance connected to the transducer in parallel. Experimental investigations are carried out with a mode locker made of a fused quartz with a lithium niobate transducer. Varying magnitude of the inductor from 0.025 to 0.25 mH has made it possible to retune the acoustic resonance frequency by 0.19 MHz, i.e. wider than the acoustic resonance half-width.     

Picosecond acoustics in vegetal cells: Non-invasive in vitro measurements at a sub-cell scale

A 100 fs laser pulse passes through a single transparent cell and is absorbed at the surface of a metallic substrate. Picosecond acoustic waves are generated and propagate through the cell in contact with the metal. Interaction of the high frequency acoustic pulse with a probe laser light gives rise to Brillouin oscillations. The measurements are thus made with lasers for both the opto-acoustic generation and the acousto-optic detection, and acoustic frequencies as high as 11 GHz can be detected, as reported in this paper. The technique offers perspectives for single cell imaging. The in-plane resolution is limited by the pump and probe spot sizes, i.e. ∼1 μm, and the in-depth resolution is provided by the acoustic frequencies, typically in the GHz range. The effect of the technique on cell safety is discussed. Experiments achieved in vegetal cells illustrate the reproducibility and sensitivity of the measurements. The acoustic responses of cell organelles are significantly different. The results support the potentialities of the hypersonic non-invasive technique in the fields of bio-engineering and medicine.     

Progress in developing a thermal method for measuring the output power of medical ultrasound transducers that exploits the pyroelectric effect

Progress in developing a new measurement method for ultrasound output power is described. It is a thermal-based technique with the acoustic power generated by a transducer being absorbed within a specially developed polyurethane rubber material, whose high absorption coefficient ensures energy deposition within a few mm of the ultrasonic wave entering the material. The rate of change of temperature at the absorber surface is monitored using the pyroelectric voltage generated from electrodes disposed either side of a 60 mm diameter, 0.061 mm thick membrane of the piezoelectric polymer polyvinylidene fluoride (pvdf) bonded to the absorber. The change in the pyroelectric output voltage generated by the sensor when the transducer is switched ON and OFF is proportional to the delivered ultrasound power. The sensitivity of the device is defined as the magnitude of these switch voltages to a unit input stimulus of power (watt). Three important aspects of the performance of the pyroelectric sensor have been studied. Firstly, measurements have revealed that the temperature dependent sensitivity increases over the range from approximately 20 °C to 30 °C at a rate of +1.6% °C⁻¹. Studies point to the key role that the properties of both the absorbing backing layer and pvdf membrane play in controlling the sensor response. Secondly, the high sensitivity of the technique has been demonstrated using an NPL Pulsed Checksource, a 3.5 MHz focused transducer delivering a nominal acoustic power level of 4 mW. Finally, proof-of-concept of a new type of acoustic sensor responding to time-averaged intensity has been demonstrated, through fabrication of an absorber-backed hydrophone of nominal active element diameter 0.4 mm. A preliminary study using such a device to resolve the spatial distribution of acoustic intensity within plane-piston and focused 3.5 MHz acoustic fields has been completed. Derived beam profiles are compared to conventional techniques that depend on deriving intensity from acoustic pressure measurements made using the sensor as a calibrated hydrophone.