High-throughput screening of binary catalysts for oxygen electroreduction

A series of Pt based and non-Pt catalysts for proton exchange membrane fuel cell (PEMFC) and direct methanol fuel cell (DMFC) have been evaluated towards oxygen reduction, by high-throughput optical screening. Fluorescein was first used as pH indicator for detecting pH change of the electrolyte in the vicinity of cathode caused by oxygen reduction. Arrays of catalyst spot comprised of binary catalysts and pure Pt were prepared by using robotic micro-dispenser. The analysis of fluorescence images has showed that some of Pt based catalysts including PtBi, PtCu, PtSe, PtTe and PtIr, as well as RuFe, as a non-Pt catalyst, exhibited higher activities and methanol tolerance than pure Pt. Moreover, acceptable stability of these catalysts at high potential in acid environment suits them to the requirements of cathode catalyst in PEMFC or DMFC.     

Ceramic materials as supports for low-temperature fuel cell catalysts

The performance and durability of low-temperature fuel cells seriously depend on catalyst support materials. Catalysts supported on high surface area carbons are widely used in low temperature fuel cells. However, the corrosion of carbonaceous catalyst-support materials such as carbon black has been recognized as one of the causes of performance degradation of low-temperature fuel cells, in particular under repeated start-stop cycles or high-potential conditions. To improve the stability of the carbon support, materials with a higher graphitic character such as carbon nanotubes and carbon nanofibers have been tested in fuel cell conditions. These nanostructured carbons show a several-fold lower intrinsic corrosion rate, however, do not prevent carbon oxidation, but rather simply decrease the rate. Due their high stability in fuel cell environment, ceramic materials (oxides and carbides) have been investigated as carbon-substitute supports for fuel cell catalysts. Moreover, the higher specific electrocatalytic activity of some ceramic supported metals than unsupported and carbon supported ones, suggests the possibility of a synergistic effect by supporting metal catalyst on ceramic supports. This paper presents an overview of ceramic materials tested as a support for fuel cell catalysts, with particular attention addressed to the electrochemical activity and stability of the supported catalysts.     

Highly Efficient Bifunctional Catalyst of NiCo2O4@NiO@Ni Core/Shell Nanocone Array for Stable Overall Water Splitting

Electrochemical splitting of water is an efficient way to produce clean energy for energy storage and conversion devices. Herein, 3D hierarchical NiCo₂O₄@NiO@Ni core/shell nanocone arrays (NAs) are reported on Ni foam for stable overall water splitting with high efficiency. The architecture and composition of the 3D catalysts are particularly tuned. The outstanding structural and component features of the as‐prepared 3D catalysts are characterized by the vertically grown NiCo₂O₄ nanocone/NiO nanosheet core/shell structure and Ni decorated 3D‐conductive networks, which largely prompt the catalytic performance. The hybrid catalyst with core/shell nanocone array structures exhibits superior bifuncational activities for oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) with an overpotential of 240 and 120 mV at a current density of 10 mA cm^?2, respectively. The Tafel slope of the optimal 3D electrode is about 43 and 58 mV dec^?1 in an alkaline electrolyte for OER and HER, respectively. An alkaline electrolyzer constructed by two symmetric NiCo₂O₄@NiO@Ni electrodes delivers splendid activity toward overall water splitting with a current of 10 mA cm^?2 at only ≈1.60 V and almost no deactivation after 10 h. This work provides a promising strategy to design ternary core/shell electrodes as high performance Janus catalysts for overall water splitting.     

Multiwalled carbon nanotube supported Pt–Sn–M (M = Ru,Ni, and Ir) catalysts for ethanol electrooxidation

In the present study, Pt–Sn–M (M = Ru, Ni, and Ir) nanocatalysts were supported on multiwalled carbon nanotube and their electrocatalytic activity for ethanol oxidation in membraneless fuel cells was investigated. The combination of monometallic Pt/MWCNTs, bi-metallic Pt–Sn/MWCNTs, and tri-metallic Pt–Sn–Ru/MWCNT, Pt–Sn–Ni/MWCNT, and Pt–Sn–Ir/MWCNT nanocatalysts were prepared by the ultrasonic assisted chemical reduction method. Transmission electron microscopy (TEM), energy-dispersive X-ray spectroscopy (EDX), and X-ray diffraction (XRD) were used for the catalyst characterization. The electrocatalytic activities of the catalysts were investigated in half-cell experiments using cyclic voltammetry (CV), CO stripping voltammetry, and chronoamperometry (CA). During the experiments performed on a single membraneless ethanol fuel cell (MLEFC), the Pt–Sn–Ir/MWCNTs exhibited a better catalytic activity from among all the catalysts prepared, with a power density of 39.25 mW cm^?2.     

Recent advances in single-chamber fuel-cells: Experiment and modeling

Single-chamber fuel cells (SCFC) are ones in which the fuel and oxidizer are premixed, and selective electrode catalysts are used to generate the oxygen partial pressure gradient that in a conventional dual-chamber design is produced by physical separation of the fuel and oxidizer streams. SCFCs have been shown capable of generating power densities above 700 mW/cm² with appropriate catalysts, making them potentially useful in many applications where the simplicity of a single gas chamber and absence of seals offsets the expected lower efficiency of SCFCs compared to dual-chamber SOFCs.SCFC performance is found to depend sensitively on cell microstructure, geometry, and flow conditions, making experimental optimization tedious. In this paper, we describe recent work focused on developing a quantitative understanding the physical processes responsible for SCFC performance, and the development of an experimentally-validated, physically-based numerical model to allow more rational design and optimization of SCFCs. The use of the model to explore the effects of fuel/oxidizer ratio, anode thickness, and flow configuration is discussed.     

Fabrication of combinatorial nm-planar electrode array for high throughput evaluation of organic semiconductors

We have fabricated a combinatorial nm-planar electrode array by using photolithography and chemical mechanical polishing processes for high throughput electrical evaluation of organic devices. Sub-nm precision was achieved with respect to the average level difference between each pair of electrodes and a dielectric layer. The insulating property between the electrodes is high enough to measure I-V characteristics of organic semiconductors. Bottom-contact field-effect-transistors (FETs) of pentacene were fabricated on this electrode array by use of molecular beam epitaxy. It was demonstrated that the array could be used as a pre-patterned device substrate for high throughput screening of the electrical properties of organic semiconductors.     

The effect of differently sized Ag catalysts on the fabrication of a silicon nanowire array using Ag-assisted electroless etching

A simple and low cost method to generate single-crystalline, well-aligned silicon nanowires (SiNWs) of large area, using Ag-assisted electroless etching, is presented and the effect of differently sized Ag catalysts on the fabrication of SiNWs arrays is investigated. The experimental results show that the size of the Ag catalysts can be controlled by adjusting the pre-deposition time in the AgNO₃/HF solution. The optimum pre-deposition time for the fabrication of a SiNWs array is 3 min (about 162.04 ± 38.53 nm Ag catalyst size). Ag catalysts with smaller sizes were formed in a shorter pre-deposition time (0.5 min), which induced the formation of silicon holes. In contrast, a large amount of Ag dendrites were formed on the silicon substrate, after a longer pre-deposition time (4 min). The existence of these Ag dendrites is disadvantageous to the fabrication of SiNWs. Therefore, a proper pre-deposition time for the Ag catalyst is beneficial to the formation of SiNWs.SiNWs were synthesized in the H₂O₂/HF solution system for different periods of time, using Ag-assisted electroless etching (pre-deposition of the Ag catalyst for 3 min). The length of the SiNWs increases linearly with immersion time. From TEM, SAED and HRTEM analysis, the axial orientation of the SiNWs is identified to be along the [001] direction, which is the same as that of the initial Si wafer. The use of HF may induce Si–H_x bonds onto the SiNW array surface. Overall, the Ag-assisted electroless etching technique has advantages, such as low temperature, operation without the need for high energy and the lack of a need for catalysts or dopants.     

场发射冷阴极微栅孔阵列制备技术

实现了一种采用聚苯乙烯纳米球自组装技术和微机械制造技术加工的场发射阴极用亚微米栅极微孔阵列。设计了一套完整的工艺实验方案,首先采用微球自组装技术获得了亚微米级金属网孔掩膜,然后通过反应离子刻蚀技术获得了亚微米栅极孔阵列,从而实现了集成度高、分布均匀的周期性亚微米孔洞阵列的制备,微孔集成度达到108cm-2。实验研究了氧气刻蚀聚苯乙烯微球的规律。采用金属掩膜,四氟化碳干法刻蚀二氧化硅,获得了深度为500 nm的微孔。实验结果证明该工艺方案是一种获得大面积、均匀分布、集成度高的场发射冷阴极栅孔阵列的有效方法。     

Preparation and characterization of carbon-related materials supports for catalysts of direct methanol fuel cells

In this work, two types of carbon materials such as CBs and GNFs were treated by a fluorination in order to study the effect of surface modification. The carbon-supported platinum (Pt) and ruthenium (Ru) catalysts were prepared using two types of carbon materials to check the influence of the fluorinated carbon supports on the activity of catalysts. The crystalline characteristics of the carbon-supported catalysts were determined by XRD method. Electrochemical properties of the electrocatalysts were analyzed by cyclic voltammetry (CV) experiments. When fluorinated GNFs were used as catalyst supports, the current density obtained in fuel cell was greater than that of CBs-supported catalyst; meaning GNFs-supported catalysts had a higher performance relative to CBs-supported catalysts. These results were supported with the CV results that showed the greater activity for PtRu at higher potentials.     

Synthesis and characterization of Pt–Sn–Ce/MC ternary catalysts for ethanol oxidation in membraneless fuel cells

The present work represents the mesoporous carbon-supported Pt–Sn and Pt–Sn–Ce catalysts with different mass ratios have been prepared by co-impregnation reduction method. The prepared catalysts were characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM) investigation. The XRD patterns of prepared Pt/MC (100) Pt–Sn/MC (75:25), Pt–Ce/MC (75:25), and Pt–Sn–Ce/MC (75:20:05) catalysts showed that Pt metal was the predominant material in all the samples, with peaks attributed to the face-centered cubic (fcc) crystalline structures. Additionally changes in the lattice parameters observed for Pt suggest the incorporation of Sn into the Pt crystalling structure with the formation of an alloy mixture with the SnO₂ phase. The TEM analysis designates that the prepared catalysts had similar particle morphology, and their particle sizes were 2–5 nm. The electrochemical studies showed that ternary catalyst shows best performance for oxidation of ethanol molecule at normal temperature. The enhanced ethanol oxidation activity for the ternary Pt–Sn–Ce catalyst is mainly attributed to the synergistic effect of bifunctional mechanism with electronic effect. Additionally, chemical nature of ceria affords oxygen-containing molecule to oxidize acetaldehyde to acetic acid. In this present context, 1 M ethanol was used as a fuel, 0.1 M sodium perborate was used as an oxidant, and 0.5 M sulfuric acid was used as an electrolyte. In mesoporous carbon-supported binary Pt–Sn and ternary Pt–Sn–Ce anode catalysts were effectively tested in a single membraneless fuel cell at normal temperature. The presence of Sn and Ce enhances the CO oxidation; they produced an oxygen-containing species to oxidize acetaldehyde to acetic acid.     

生物质催化转化制取芳香化合物

利用分子筛催化剂(NaZSM-5、HZSM-5、ReY和HY)研究了木屑上催化裂解制取芳香物(苯、甲苯、二甲苯)的反应过程,发现HZSM-5催化剂具有最高的生物质裂解制备芳香化合物的活性. 在450 oC、 载气流速为300 mL/min和催化剂/木屑比为2的优化反应条件下,芳香化合物的产率和选择性分别达到26.5%和62.5C-mol%.     

Opportunities for catalyst discovery and development: Integrating surface science and theory with high throughput methods

The discovery of new or improved catalysts is often an arduous task. In several instances, empirical studies and single reactor experiments have given way to design of experiments methods and high throughput experimentation (HTE) to speed up the process. However, even with increased throughput, only small subsets of the large multivariate parameter spaces often associated with catalyst and process characteristics can be sampled. An approach termed rational design gives the opportunity to target regions of the parameter space by combining the knowledge gained from surface science experiments and modeling to efficiently guide HTE. The prediction and validation of bimetallic catalysts for ethylene epoxidation illustrates this approach. Conversely, HTE can also be used to lead the discovery cycle in reverse, identifying surface science and modeling opportunities for further development. As an example of this cycle, the use of HTE to identify model catalyst designs for the study of promoted NSR catalysts is considered.     

Dealloyed PtCu catalyst as an efficient electrocatalyst in oxygen reduction reaction

Pt-transition metal alloy catalysts with an active Pt surface have exceptional properties for use in oxygen electro-reduction reactions in fuel cells. Herein, we report the simple synthesis of dealloyed PtCu catalysts and their catalytic performance in oxygen reduction. The dealloyed PtCu catalysts consisted of a Pt-enriched shell with a Pt–Cu alloy core and were synthesized through a chemical co-reduction process followed by thermal annealing and chemical dealloying. During synthesis, thermal annealing leads to a high degree of formation of PtCu alloy particles (e.g., PtCu or PtCu₃), and chemical dealloying causes selective dissolution of unstable Cu species from the surface layers of the PtCu alloy particles, resulting in a PtCu alloy@Pt-enriched surface core–shell configuration. Our PtCu₃/C catalyst exhibits a great improvement in the oxygen reduction reaction with a mass activity of 0.501 A/mg_Pt, which is 2.24 times greater than that of a commercial Pt catalyst. In this article, the synthesis details, characteristics and performance improvements in ORR of chemically dealloyed PtCu catalysts are systemically explained.     

Structural and morphological dependence of carbon nanotube arrays on catalyst aggregation

Catalyst aggregation affects the growth of carbon nanotube (CNT) arrays in terms of tubular structures, waviness, entanglement, lengths, and growth density etc., which are important issues for application developments. We present a systematic correlation between the aggregation of catalyst on the SiO₂/Si substrate and the structure and morphology of CNT arrays. The thickness of the catalyst film has a direct effect on the areal density of the catalytic particles and then the alignment of the CNT array. Introducing alumina as buffer layer and annealing the catalyst film at low pressure are two effective approaches to downsize the catalyst particles and then the diameter, wall number of the CNTs. Both the size and areal density of the catalyst also change with the CNT growth in accordance with Ostwald ripening process, with the bottom of the CNT array varying from well-aligned to disordered and adhesion between catalyst particles and the substrate getting enhanced. Strategies including tuning the thickness of the catalyst film, changing buffer layer, controlling on the growth time and the system pressure were used to regulate the aggregation of the catalyst. CNT arrays from disordered to well-aligned, from multi-walled to few-walled and further to single-walled were reproducibly synthesized by chemical vapor deposition of acetylene.     

Single-walled carbon nanotube formation on iron oxide catalysts in diffusion flames

Single-walled carbon nanotubes (SWCNTs) are shown to grow rapidly on iron oxide catalysts on the fuel side of an inverse ethylene diffusion flame. The pathway of carbon in the flame is controlled by the flame structure, leading to formation of SWCNTs free of polycyclic aromatic hydrocarbons (PAH) or soot. By using a combination of oxygen-enrichment and fuel dilution, fuel oxidation is favored over pyrolysis, PAH growth, and subsequent soot formation. The inverse configuration of the flame prevents burnout of the SWCNTs while providing a long carbon-rich region for nanotube formation. Furthermore, flame structure is used to control oxidation of the catalyst particles. Iron sub-oxide catalysts are highly active toward SWCNT formation while Fe and Fe₂O₃ catalysts are less active. This can be understood by considering the effects of particle oxidation on the dissociative adsorption of gas-phase hydrocarbons. The optimum catalyst particle composition and flame conditions were determined in near real-time using a scanning mobility particle sizer (SMPS) to measure the catalyst and SWCNT size distributions. In addition, SMPS results were combined with flame velocity measurement to measure SWCNT growth rates. SWCNTs were found to grow at rates of over 100 μm/s.     

铜纳米阵列高效电解水产氧催化剂的制备

本文报道了一种利用简单的两步牺牲模板法,在泡沫铜基底表面完成了三维氧化铜纳米晶阵列的生长. 氧化铜纳米晶阵列具有良好的导电性,稳定性,在碱性溶液中有着优秀的电解水产氧催化性能. 氧化铜纳米晶阵列催化水的电化学氧化只需400 mV的过电势即可达到100 mA/cm²的电流密度,与其它铜基电解水产氧催化剂以及贵金属IrO₂相比都有着明显的优势. 氧化铜纳米晶阵列在270 mA/cm²左右的工作电流下连续工作10 h依然可以保持良好的稳定性,是相同的工作电压下IrO₂工作电流的10倍(约25 mA/cm²).     

Successive electrodeposition of polydopamine and PtPd metal on a graphene oxide support for use as anode fuel cell catalysts

Successive electropolymerization of dopamine and electrodeposition of Pd and/or Pt on a graphene oxide (GO) support were used to prepare anode catalysts for low-temperature fuel cells. Transmission electron microscopy images were used to investigate the morphologies and distribution of the prepared catalysts, which showed the metal formed as nanoparticles on the catalysts. The GO surface was favorable for the modification with electropolymerized polydopamine (PDA) and the electrodeposition of metal catalyst nanoparticles using a simple preparation process. The PDA-loaded GO composite was used as a matrix for the dispersion of Pt and Pd nanoparticles. GO could be simultaneously modified by PDA and reduced without using reducing agents. The electrocatalytic performance of the catalysts for the oxidation of selected small molecule fuels (e.g., methanol, ethanol and formic acid) was examined. An outstanding catalytic activity and stability was found for the prepared Pt/Pd/PDA/GO composite, which was attributed to the high active surface area.     

Progress in Developments of Inorganic Nanocatalysts for Application in Direct Methanol Fuel Cells

Significant progress has been made in the last few years toward synthesizing highly dispersible inorganic catalysts for application in the electrodes of direct methanol fuel cells. In addition, research toward achieving an efficient catalyst supporting matrix has also attracted much attention in recent years. Carbon black- (Vulcan XC-72) supported Platinum and Platinum-Ruthenium catalysts have for long served as the conventional choice as the cathode and the anode catalyst materials, respectively. Oxygen reduction reaction at the cathode and methanol oxidation reaction at the anode occur simultaneously during the operation of a direct methanol fuel cell. However, inefficiencies in these reactions result in a generation of mixed potential. This, in turn, gives rise to reduced cell voltage, increased oxygen stoichiometric ratio, and generation of additional water that is responsible for water flooding in the cathode chamber. In addition, the lack of long-term stability of Pt-Ru anode catalyst, coupled with the tendency of Ru to cross through the polymer electrolyte membrane and eventually get deposited on the cathode, is also a serious drawback. Another source of potential concern is the fact that the natural resource of Pt and the rare earth metal Ru is very limited, and has been predicted to become exhausted very soon. To overcome these problems, new catalyst systems with high methanol tolerance and higher catalytic activity than Pt need to be developed. In addition, the catalyst-supporting matrix is also witnessing a change from traditionally used carbon powder to transition metal carbides and other high-performance materials. This article surveys the recent literature based on the advancements made in the field of highly dispersible inorganic catalysts for application in direct methanol fuel cells, as well as the progress made in the area of catalyst-supporting matrices.     

Complexed sol-gel synthesis of improved Pt-Ru-Os-based anode electro-catalysts for direct methanol fuel cells

A high specific surface area (SSA) Pt-Ru-Os-based anode catalyst synthesized by a novel complexed sol-gel (CSG) process shows better catalytic activity in comparison to pure equi-atomic compositions of Pt-Ru anode catalysts synthesized by similar sol-gel processes. A homogeneous amorphous gel was successfully synthesized by complexing platinum(II) acetylacetonate, ruthenium(III) acetylacetonate and osmium(III) chloride with tetramethylammonium hydroxide (TMAH) used as a complexing agent. Phase-pure Pt(Ru,Os) and Pt(Ru) solid solutions possessing high specific surface area (∼110-120 m²/g) were successfully synthesized by controlled removal of carbonaceous species present in the as-prepared precursor generated from the CSG process. This has been successfully achieved by precise thermal treatments of the precursor using controlled oxidizing atmospheres. Results indicate that the nano-crystalline Pt(Ru,Os) solid solution of nominal composition 50 at%-Pt-40 at% Ru-10 at% Os possesses good chemical homogeneity, and reveals excellent catalytic activity, thus demonstrating the potential of the novel CSG process for synthesizing high-performance Pt-Ru-Os-based catalysts for direct methanol fuel cells.