Optimization of electromagnetic matching of carbonyl iron/BaTiO3 composites for microwave absorption

Microwave absorbing materials filled with BaTiO₃ and carbonyl iron (CI) particles with various weight fractions (BaTiO₃/CI particles=100/0 to 0/100) are investigated. The dielectric and magnetic properties of the absorbers can be tuned by changing the weight ratio of BaTiO₃/CI particles in the frequency range of 2-18 GHz. Numerical simulations are also performed to design a single-layer and double-layer absorber. The minimum reflection loss of the composite filled with 20 wt% BaTiO₃ and 60 wt% CI particles at 2.0 mm thickness can be reached to −42 dB at 4.1 GHz. With the weight ratio of CI particles in the composite increased, the microwave absorption peak shifted to the lower frequency region. By using a double-layer absorber structure, the microwave absorption performance of the absorber is enhanced. The result shows that the total thickness of the absorber can be reduced below 1.4 mm by using a matching layer filled with 50 wt% BaTiO₃, and an absorption layer filled with 60 wt% BaTiO₃ and 20 wt% CI particles, whereas the reflection loss below −10 dB can be obtained in the frequency range of 10.8-14.8 GHz and the minimum reflection loss of −59 dB can be obtained at 12.5 GHz.     

Electromagnetic and microwave absorption properties of carbonyl iron/La0.6Sr0.4MnO3 composites

In this work carbonyl iron/La_0.6Sr_0.4MnO₃ composites were prepared to develop super-thin microwave absorbing materials. The complex permittivity, permeability and microwave absorption properties are investigated in the frequency range of 8-12 GHz. An optimal reflection loss of −12.4 dB is reached at 10.5 GHz with a matching thickness of 0.8 mm. The thickness of carbonyl iron/La_0.6Sr_0.4MnO₃ absorber is thinner, compared with conventional carbonyl iron powders with the same absorption properties. The bandwidth with a reflection loss exceeding −7.4 dB is obtained in the whole measured frequency range with the thickness of 0.8 mm. The excellent microwave absorption properties are attributed to a better electromagnetic matching established by the combination of the enhanced dielectric loss and nearly invariable magnetic loss with the addition of La_0.6Sr_0.4MnO₃ nanoparticles in the composites. Our work indicates that carbonyl iron/La_0.6Sr_0.4MnO₃ composites may have an important application in wide-band and super-thin electromagnetic absorbers in the frequency range of 8−12 GHz.     

Electromagnetic wave absorption properties of carbonyl iron-ferrite/PMMA composites fabricated by hybridization method

The surface of carbonyl iron powder or a mixture of carbonyl iron and ferrite was coated with polymethylmethacrylate (PMMA) microspheres by a hybridization method to make hybrid powders, and then electromagnetic wave absorption properties of the hybrid composites prepared with these hybrid powders have been investigated. As for the carbonyl iron/PMMA hybrid composite, the reflection loss less than −20 dB could be achieved in a frequency range of 1.7–5.0 GHz when the composite thickness was below 5.00 mm. In the case of the carbonyl iron-ferrite/PMMA hybrid composite, a similar reflection loss was observed in a frequency range of 4.3–13.0 GHz. Thus, the addition of ferrite was found to be useful for achieving a large absorption in a wide frequency range, especially for higher frequency values. Simulated values for the minimum reflection loss are well agreed with actually measured ones, because of homogeneous distribution of carbonyl iron and/or ferrite in these hybrid composites.     

The origin of reflection loss peaks in the double-layer electromagnetic wave absorber

We investigated the origin of reflection loss (RL) peaks of Co₂Z particle composite (t mm)/fake-shaped carbonyl iron (CI) particle composite (1.5 mm) double-layer absorbers backed by a perfect conductor in 0.1–18 GHz. The RL peak frequency in the low frequency region remains unvariable and the RL peak in the high frequency region moves to lower frequency with the increase of Co₂Z particle composite thickness. The investigation results indicated that the two RL peaks come from the quarter-wavelength cancellation at the interface from Co₂Z particle composite to CI particle composite and the interface from air to Co₂Z particle composite, respectively.     

Fabrication and electromagnetic performance of micro-tubular nanocomposites composed of monodisperse iron nanoparticles and carbon

Low density and thin thickness are essential for electromagnetic (EM) wave absorbers. In this study, we fabricated a novel micro-tubular iron nanocomposite (MTIC) that composed of carbon microtubes and monodisperse iron nanoparticles (NPs). The bulk density of MTIC is only 0.35±0.04 g cm⁻³ due to its micro-tubular structure. The presence of iron NPs increased the magnetic loss significantly and therefore enhanced the reflection loss (RL) of MTIC/paraffin composite. The optimum thickness for the composite is 1.5-1.8 mm, with maximum bandwidth of 7.6 GHz for RL<−5 dB and 3.6 GHz for RL<−10 dB. The corresponding frequency at this thickness is 10-18 GHz. Because of low density and broad bandwidth at thin thickness, MTIC is a promising light-weight absorber for EM wave absorption or microwave shielding. This study will also provide new ideas for fabricating microwave absorbers with low density and thin thickness.     

Enhanced microwave absorption in ZnO/carbonyl iron nano-composites by coating dielectric material

The microwave absorption properties of zinc oxide/carbonyl iron composite nanoparticles fabricated by high energy ball milling were studied at 0-20 GHz. Experiments showed that ZnO as a kind of dielectric material coating carbonyl iron particles made the bandwidth of reflection loss (RL)<−5 dB expanding to the low frequency, and enhanced absorption effect obviously. For a 3 mm thickness absorber of ZnO/carbonyl iron after 30 h milling, the values of RL<−5 dB and RL<−8 dB were obtained in the frequency range from 7.0 GHz to 17.8 GHz and from 9.8 dB to 14.9 dB, respectively, and its strongest RL peak was −29.34 dB at 13.59 GHz. The magnetic loss of carbonyl iron particles and the dielectric loss of ZnO particles were the main mechanisms of microwave absorption for the composites.     

Preparation and characterization of carbonyl iron/glass composite absorber as matched load for isolator

Composite absorbers made from 66 wt% carbonyl iron and 34 wt% low melting point glass powder were prepared by a pressureless sintering technique in a nitrogen atmosphere. Apparent porosity and bending strength of the as-prepared composites were investigated. The microstructure, heat resisting properties and electromagnetic properties were characterized by scanning electron microscopy, thermal gravimetric analysis–differential scanning calorimetry and vector network analyzer. The results show that the carbonyl iron/glass composite absorbers were difficult to densify. As the sintering temperature and soaking time increased, the apparent porosity first decreased and then increased, whereas the bending strength showed the opposite change. The composite absorber sintered at 520 °C for 40 min achieved the minimum apparent porosity of 13.08% and the highest bending strength of 52 MPa. Compared to the carbonyl iron/silicone rubber absorber, the carbonyl iron/glass composite absorber exhibited better heat resisting properties, and the initial oxidation temperature was increased about 200 °C. The composite absorber with a thickness of 1.25 mm showed a good microwave absorbing property in 8–12 GHz.     

Plasma sprayed Al2O3/FeCrAl composite coatings for electromagnetic wave absorption application

Al₂O₃/FeCrAl composite coatings were fabricated by atmosphere plasma spraying technique. Microstructure and dielectric properties in the frequency range from 8.2 to 12.4 GHz were investigated. The microstructure of composite coatings shows a uniform dispersion of metal particles with litter pores and microcracks in the composite coatings. The relaxation polarization and interfacial polarization in the coatings would contribute to enhance ?′ with rising FeCrAl content, and the associated loss could be considered as a dominating factor enhancing ?″. By calculating the microwave-absorption as a single-layer absorber, for the composite coatings with 41 wt.% FeCrAl content, the reflection loss values exceeding −10 dB are achieved in the frequency range of 9.1-10.6 GHz when the coating thickness is 1.3 mm.     

Microwave electromagnetic property of SiO2-coated carbonyl iron particles with higher oxidation resistance

Flake carbonyl iron (CI) particles and amorphous silica were used to fabricate SiO₂-coated CI particles through the Stober process. The as-prepared SiO₂-coated CI particles were annealed at 500 °C for 1 h under argon and air atmosphere. The XRD results showed that only a little amount of oxides were formed when the SiO₂-coated CI particles were annealed under the air atmosphere. The magnetic properties of the SiO₂-coated CI particles before and after annealing treatment showed little change, indicating that amorphous silica appears to be very effective in reducing oxidation of the CI particles. The reflection loss exceeding −10 dB can be obtained in the frequency range of 9.9-14.6 GHz and a minimum value can be reached to −21.5 dB at 12.2 GHz for the annealed SiO₂-coated CI particles with the composite thickness being 1.5 mm. The mechanism of annealing treatment influence on the electromagnetic properties and microwave absorption of the SiO₂-coated CI particles was also discussed.     

Absorbing properties and structural design of microwave absorbers based on W-type La-doped ferrite and carbon fiber composites

Sol–gel method was used to prepare W-type BaCo₂Fe₁₆O₂₇ hexaferrite and La-doped Ba_0.7La_0.3Co₂Fe₁₆O₂₇ hexaferrite. Electromagnetic parameters of the ferrites and short carbon fiber composites were measured, and reflectivity was calculated according to transmission-line theory in the range 12.4–18 GHz. The results show that reflection loss of the doped ferrite composite is higher as compared to the no doped ferrite composite. Based on the above calculation, double-layer absorbers containing La-doped ferrite and carbon fiber composites were designed, and reflectivity of the double-layer absorbers made of different thickness and composition was calculated. Finally, a kind of structural absorber having excellent absorbing properties was achieved, and the bandwidth of the reflection loss less than −10 dB can reach 5.2 GHz in the range of 12.4–18 GHz.     

Preparation and microwave-absorbing properties of NiFe2O4-polystyrene composites

NiFe₂O₄ nanoparticles were synthesized by the polyacrylamide gel method with acrylamide as the monomer and N,N′-methylenediacrylamide as lattice agent. The average crystallite sizes of the nickel ferrites annealed at 500, 600 and 800 °C are about 10, 30 and 50 nm, respectively. Ferrite-polystyrene composites were made by hot pressing, and microwave-absorbing properties of the composites with different contents of 35, 45, 55 and 65 wt% ferrite were investigated by testing complex permeability and complex permittivity in the X-band (8.2-12.4 GHz) frequency range. All the parameters, ε′, ε″, μ′ and μ″, increase with increasing ferrite content. The reflection losses were calculated based on a model of a single-layered plane wave absorber backed by a perfect conductor. The composite with 65 wt% ferrite content shows a minimum reflection loss of −13 dB at 11.5 GHz with a −10 dB bandwidth over the extended frequency range of 10.3-13 GHz for an absorber thickness of 2 mm.     

Electromagnetic wave-absorption properties of rapidly quenched of Nd–Fe–B nanocomposites with low Nd content

The electromagnetic wave-absorption properties of Nd₃Fe_68−xMn_xCo₁₈B₁₁ (x=0, 1, 2) alloys obtained by rapid quenching from the melt was studied. The complex permittivity-frequency and permeability-frequency properties were determined in the microwave frequency regime of 2–18 GHz by vector network analysis. XRD spectra showed that only α-Fe diffraction peak was observed in the as-spun alloys. It is found that the acquired complex permittivity and permeability values match the microwave frequency when the 1 at% Mn content was doped. A minimum reflection loss of −6.9 dB is obtained at 2.7 GHz for composite Nd₃Fe₆₆Mn₂Co₁₈B₁₁ with absorber thickness of 1.5 mm. The exchange interaction was attributed to the microwave absorption properties. The results suggest a new design of microwave absorbers based on electromagnetic wave-absorbing materials.     

Microwave-absorbing properties of NiCoZn spinel ferrites

In this paper, the microwave-absorbing properties of (Ni_1−x−yCo_xZn_y)Fe₂O₄ spinel ferrites have been investigated within the frequency range of 0.5–14 GHz. There are two kinds of resonance peaks observed in the permeability spectra: domain-wall resonances at lower frequency and spin-rotation resonances at higher frequency. The reflection loss (RL) calculations show that the prepared NiCoZn spinel ferrites are good electromagnetic (EM) wave absorbers in microwave range. In terms of the absorbing frequency band (AFB) and the matching thickness (t_m), (Ni_0.407Co_0.207Zn_0.386)Fe₂O₄ shows the best performances: t_m=3.15 mm and the AFB is 8.64–11.2 GHz. Decreasing the weight ratio of NiCoZn ferrites in ferrites/wax composites, the matching thickness decreases and the AFB shifts to higher frequencies. Compared with the absorbers with single-layer ferrites, the absorbers with double-layers ferrites have better absorbing performances, such as a thinner matching thickness and a wider EM wave AFB.     

Microwave dielectric and magnetic properties of superparamagnetic 8-nm Fe3O4 nanoparticles

The superparamagnetic 8-nm Fe₃O₄ nanoparticles were successfully prepared by chemical oxidation process. For the complex permittivity, the dual dielectric relaxation processes have been proved by two overlapped Cole–Cole semicircles, and the natural resonance frequency is 3.03 GHz for the complex permeability. The maximum reflection loss value reaches −55.5 dB at 6.11 GHz with 3.85 mm in the thickness of the absorbers for the superparamagnetic 8-nm Fe₃O₄ nanoparticles which is better than that of 150 nm and 30 nm Fe₃O₄ nanoparticles. It is believed that the superparamagnetic 8-nm Fe₃O₄ nanoparticles can be used as a kind of candidate for microwave absorber.     

Synthesis, characterization, and microwave absorption properties of Fe-40 wt%Ni alloy prepared by mechanical alloying and annealing

Fe-40 wt%Ni alloys with granular shape and flake shape were prepared by a mechanical alloying (MA) and annealing method. The phase composition and morphology of the FeNi alloys, electromagnetic parameters, and microwave absorbing properties of the silicone rubber composite absorbers filled with the as-prepared FeNi alloy particles were characterized using X-ray diffraction (XRD), scanning electron microscope (SEM) and vector network analyzer. The XRD results indicate that the crystalline structures of the Fe-40 wt%Ni alloys prepared by both one-step and two-step MA processes are face-centered cubic (fcc) Ni (Fe) solid solutions, and the structures can be retained after annealing at 600 °C for 2 h. SEM images show that the FeNi alloy powders for one-step process have a granular shape; however the particles turned into flake form when they were sequentially milled with absolute ethyl alcohol. With the increase in thickness of composite absorber, the reflection loss (RL) decreases, and the peak for minimum reflection loss shifts towards the lower frequency range. Compared to the absorbers filled with the granular FeNi alloy, the absorbers filled with flaky FeNi alloys possess higher complex permittivities and permeabilities and have a lower RL and peak frequency under the same thickness. Microwave absorbing materials with a low reflection loss peak in the range of 1-4 GHz are obtained, and their microwave absorbing properties can be adjustable by changing their thicknesses.     

Comparison of the effects of particle shape on thin FeSiCr electromagnetic wave absorber

The raw materials of FeSiCr were processed in the ball mill for 30 h and the shape of the FeSiCr particles was changed from sphere to flake type, which was observed using a scanning electron microscope. And FeSiCr composite microwave absorbers were mixed with silicone for mobile phones and the effects of the thickness of the samples on the absorption were measured using a network analyzer in order to investigate the relationship between the microwave absorption and the material constants. The flake-type FeSiCr-rubber composite showed high reflection loss, which was due to the high complex permittivity and permeability. Also, the matching frequency shifted toward lower frequency range with microwave absorber thickness, and the maximum reflection loss of −8.7 dB was observed in 1.85 GHz for a 1.6 mm thickness.     

Attractive microwave absorption and the impedance match effect in zinc oxide and carbonyl iron composite

The flower-like ZnO and ZnO/carbonyl-iron composite have been prepared by a sonochemical route and ball-milling process, respectively. For ZnO/carbonyl-iron composite, a reflection loss (RL) exceeding −20 dB was obtained in a broad frequency range of 8.4-17.9 GHz with a thin thickness of 1.2-2.3 mm. An optimal RL of −61 dB was found at 11.7 GHz for an absorber thickness of 1.91 mm. It is demonstrated that the attractive microwave-absorption properties are a consequence of a proper electro-magnetic impedance match and geometrical cancellation at the air-material interface. In addition, an impedance mismatch function was proposed, which provides an effective method to determine the microwave absorbing properties from the intrinsic materials constants. The calculated value of matching frequency and thickness is well consistent with the experimental data. The method also provides a simple theoretical graphic aid for determining the absorption characteristics and the location of the matching conditions in the frequency domain.     

Electromagnetic and microwave absorption properties of Fe3O4 magnetic films plated on hollow glass spheres

Magnetic hollow spheres of low density were prepared by plating Fe₃O₄ magnetic films on hollow glass spheres using ferrite plating. The complex permeability and permittivity of spheres–wax composites were measured in the range of 2–18 GHz. The complex permeability and permittivity increased, and the dielectric and magnetic losses were improved as the volume fraction of the magnetic spheres in the composites increased from 60% to 80%, which also resulted in a great improvement of microwave absorption properties. For composites with volume fraction 80%, its magnetic resonance frequency was at about 13 GHz and it appeared three loss peaks in the calculated reflection loss curves; the bandwidth less than −10 dB was almost 4 GHz which was just in the Ku-band frequencies (12–18 GHz) and a minimum reflection loss of −20 dB was obtained when the thickness was 2.6 mm; the microwave absorbing properties were mainly due to the magnetic loss. The results showed that the magnetic spheres composites were good and light microwave absorbers in the Ku-band frequencies.     

The influence of temperature on magnetic and microwave absorption properties of Fe/graphite oxide nanocomposites

Fe/graphite oxide nanocomposites were prepared by inserting Fe³⁺ into layers of graphite oxide and then reducing Fe³⁺/graphite oxide compound at different reduced reaction temperatures in H₂. The composition, crystal structure, magnetic and microwave absorption properties of Fe/graphite oxide nanocomposites were investigated using elemental analysis, transmission electron microscope (TEM), X-ray diffraction (XRD), magnetic hysteresis curve and electromagnetic parameter analysis. The results show that the densities of samples are 2.43–2.47 g/cm³ and the nanocomposites are soft magnetic materials. The optimum reduced reaction temperature for preparing Fe/graphite oxide nanocomposites is 600 °C. With the increase of the thickness of the sample, the matching frequency tends to shift to the lower frequency region, and theoretical reflection loss becomes less at the matching frequency. Microwave absorption property of Fe/graphite oxide nanocomposites prepared at 600  °C (FeGO600) is the best. When the thickness is 1 mm, the maximum theoretical reflection loss of FeGO600 is −9 dB and the frequency region in which the maximum reflection loss is more than −6.0 dB is 11–18 GHz. In conclusion, FeGO600 is a good candidate for microwave absorbent due to its low density, wide frequency region for microwave absorption and large reflection loss.     

Synthesis, characterization and electromagnetic properties of Fe1−xCox alloy flower-like microparticles

Fe_1−xCo_x alloy microparticles with size 3-5 μm and novel flower-like shapes were prepared by a simple low temperature reduction method. The electromagnetic properties for the paraffin matrix composites containing Fe_1−xCo_x alloy microparticles were measured using a vector network analyzer in the 2-18 GHz frequency range. As a consequence of large surface- and shape-anisotropy energy for the flower-like shaped 3D microstructures, the strong natural resonance around 8-12 GHz and remarkable dielectric relaxation were observed in the complex permittivity and permeability spectrum, which are dominant in the enhanced electromagnetic wave absorption (EMA) performance. It was found that both the electromagnetic parameters of complex permittivity and permeability and the intensity and location of absorption band were remarkably dependent on the Co/Fe molar ratio. The enhanced EMA performance was obtained in these Fe_1−xCo_x-paraffin (x=0.4, 0.5, and 0.6) composites system. For the Fe_0.5Co_0.5 alloy, the reflection loss (RL) exceeding −20 dB was obtained in the broad frequency range of 5.4-18 GHz with a thin sample thickness of between 1.0 and 2.9 mm. In particular, an optimal RL of −59 dB was obtained at 3.61 GHz with a thin thickness of 3.6 mm for the Fe_0.4Co_0.6 sample. The Fe_1−xCo_x alloy microparticles may be attractive candidates for applications of microwave absorption materials with a wide frequency range and strong absorption in the high frequency region.