Laser-induced fluorescence imaging of acetone inside evaporating and burning fuel droplets

Laser-induced fluorescence was used to visualize acetone fields inside individual droplets of pure acetone as well as droplets composed of methanol or 1-propanol initially mixed with acetone. Droplets were supported on a horizontal wire and two vaporization conditions were investigated: (1) slow evaporation in room air and (2) droplet combustion, which leads to substantially faster droplet surface regression rates. Acetone was preferentially gasified, causing its concentration in droplets to drop in time with resultant decreases in acetone fluorescence intensities. Slowly vaporizing droplets did not exhibit large spatial variations of fluorescence within droplets, indicating that these droplets were relatively well mixed. Ignition of droplets led to significant variations in fluorescence intensities within droplets, indicating that these droplets were not well mixed. Ignited droplets composed of mixtures of 1-propanol and acetone showed large time-varying changes in shapes for higher acetone concentrations, suggesting that bubble formation was occurring in these droplets.     

高速数字全息测量乙醇喷雾火焰中液滴三维位置、粒径及蒸发率

喷雾蒸发燃烧的研究对指导发动机燃烧系统设计具有重要意义。本文搭建了高速数字全息系统,在线测量乙醇喷雾火焰中液滴的粒径、三维位置、速度及蒸发率。对喷雾火焰中的液滴进行了统计分析,得到液滴粒径及三维空间分布。燃烧喷雾场液滴的平均粒径为68μm;非燃烧火焰测试区液滴数量多且较密集,燃烧火焰测试区液滴数量少且稀疏.追踪单液滴并处理得到湍流火焰中液滴的运动轨迹及速度。通过研究粒径的平方D2随停留时间ts的变化,测得液滴平均蒸发率为-3.343×10-7 m2/s.     

Appearance of cool flame in flame spread over fuel droplets in microgravity

This research conducted microgravity experiments to investigate phenomena appearing around a droplet existing outside the flame-spread limit. n-Decane droplets are tethered at intersections of SiC fibers. The flame spreads to two- or three-interactive droplets to heat a droplet placed outside the flame-spread limit of the interactive droplets. The cool-flame appearance during the flame spread over droplets was detected using different methods. The droplet diameter was measured with a back illumination to evaluate the vaporization-rate constant and to judge whether the cool flame appears or not. The temperature around the droplet was measured by the thin-filament pyrometry using a near-infrared camera to detect the temperature rise due to cool-flame appearance. The infrared radiation distribution from the combustion products was measured using a mid-wave infrared camera to judge the cool-flame appearance. The results show that a cool flame appears around the droplet existing outside the hot-flame-spread limit and the vaporization completes with the cool flame if the heat input from the hot flame is sufficiently large. This type of flame spread is called hot-to-cool flame spread. The definition of flame spread should be extended considering the cool flame.     

Numerical simulation of natural convection in a sessile liquid droplet

Heat transfer in a sessile liquid droplet was studied with numerical methods. A computer code was developed for solving the problem of convection in an axisymmetric hemispherical droplet and in a spherical layer as well. The problem of establishing an equilibrium state in a droplet was solved using several variables: temperature, stream function, and vorticity. Simulation was performed for droplets of water, ethyl alcohol, and model liquids. Variable parameters: intensity of heat transfer from droplet surface, Rayleigh and Marangoni dimensionless criteria, and the characteristic temperature difference. It was revealed that the curve of convective flow intensity versus heat transfer intensity at droplet surface has a maximum. A dual-vortex structure was obtained in a stationary hemispherical profile of liquid droplet for the case of close values for thermocapillary and thermogravitational forces. Either thermocapillary or thermogravitational vortex might be dominating phenomena in the flow structure.     

Deformation of liquid droplets during collisions with hot walls: Experimental and Numerical Results

Measurements of droplet deformation during wall impingement were performed for ethanol droplets and water droplets with diameters ranging from 100 to 200 μm. The wall temperature is well above the Leidenfrost temperature of the droplet liquid. With monodisperse droplet streams and a special illumination technique, slow motion images of the phenomena can be obtained. Measurements with high temporal resolution below 1 μs are possible using a standard video camera. The experimental results are compared with numerical results, which were obtained by solving the three-dimensional Navier-Stokes equations for incompressible fluids including surface tension effects. The fluids are treated with the volume-of-fluid method and the free surface is modeled according to the continuum-surface-force model. Numerical and experimental results show good agreement.     

Influence of nitrogen in aluminum droplet combustion

The influence of nitrogen on the aluminum droplet combustion under forced convection conditions has been studied. An aerodynamic levitation technique of millimetric size liquid droplets heated with a CO₂ laser has been adopted to characterize the combustion of aluminum droplets and, in particular, to observe the surface phenomena. The determination of the burning rate and of the droplet temperature in several atmospheres (H₂O/O₂, H₂O/Ar, H₂O/N₂, and air) has shown that they depend only on the nature and concentration of the oxidizers (O₂ and H₂O); a comparison of experiments in nitrogen and in argon containing mixtures demonstrated that N₂ did not influence the gas phase combustion. However, for nitrogen containing atmospheres we observed the formation of solid aluminum nitride (AlN) at the droplet surface after a latency time depending on the nitrogen pressure. AlN first interacts with the oxide cap producing an aluminum oxynitride, then completely covers the droplet, and finally prevents combustion. The existence of a latency time varying with the nitrogen pressure suggests that the AlN formation is controlled by heterogeneous kinetics. The phenomenon of oxide cap regression during combustion was also observed in all gases, and it is attributed to a chemical decomposition process of alumina by aluminum forming gaseous Al_xO_y species. Therefore, nitrogen effects are significant at the droplet surface rather than in the gas phase, and it is suggested that N₂ is probably one of the main species causing the manifestation of unsteady processes during aluminum droplet burning.     

A study of ignition and combustion of liquid hydrocarbon droplets in premixed fuel/air mixtures in a rapid compression machine

The combustion of two fuels with disparate reactivity such as natural gas and diesel in internal combustion engines has been demonstrated as a means to increase efficiency, reduce fuel costs and reduce pollutant formation in comparison to traditional diesel or spark-ignited engines. However, dual fuel engines are constrained by the onset of uncontrolled fast combustion (i.e., engine knock) as well as incomplete combustion, which can result in high unburned hydrocarbon emissions. To study the fundamental combustion processes of ignition and flame propagation in dual fuel engines, a new method has been developed to inject single isolated liquid hydrocarbon droplets into premixed methane/air mixtures at elevated temperatures and pressures. An opposed-piston rapid compression machine was used in combination with a newly developed piezoelectric droplet injection system that is capable of injecting single liquid hydrocarbon droplets along the stagnation plane of the combustion chamber. A high-speed Schlieren optical system was used for imaging the combustion process in the chamber. Experiments were conducted by injecting diesel droplet of various diameters (50 µm < d_o < 400 µm), into methane/air mixtures with varying equivalence ratios (0 < ϕ < 1.2) over a range of compressed temperatures (700 K < T_c < 940 K). Multiple autoignition modes was observed in the vicinity of the liquid droplets, which were followed by transition to propagating premixed flames. A computational model was developed with CONVERGE™, which uses a 141 species dual-fuel chemical kinetic mechanism for the gas phase along with a transient, analytical droplet evaporation model to define the boundary conditions at the droplet surface. The simulations capture each of the different ignition modes in the vicinity of the injected spherical diesel droplet, along with bifurcation of the ignition event into a propagating, premixed methane/air flame and a stationary diesel/air diffusion flame.     

单元推进剂液滴在高温高压下的微爆现象观测

 利用挂滴装置和高速摄影系统研究了单元推进剂LP1846液滴在0.2～4.0 MPa、673～973 K工况下的微爆特性。观察到液滴在不同环境压力和温度下的3种微爆模式,即液滴在着火前的轻度破碎、液滴在燃烧时的部分破碎和全部爆碎,并给出了微爆过程的特征照片,定量测试了液滴微爆延迟期、微爆温度和微爆直径与环境压力、温度的关系。初步分析了液滴微爆机理,认为第一种微爆机理主要是水组分的过热,第二、三种微爆机理是液相化学反应。研究结果对控制LP1846燃烧稳定性和指导液体发射药火炮内弹道设计均有参考价值。     

Vaporization and combustion in three-dimensional droplet arrays

The quasi-steady vaporization and combustion of multiple-droplet arrays is studied numerically. Utilizing the Shvab–Zeldovich formulation, a transformation of the governing equations to a three-dimensional Laplace’s equation is performed, and the solution to Laplace’s equation is obtained numerically to find the effects of droplet interactions in symmetric, multiple-droplet arrays. Vaporization rates, flame surface shapes, and flame locations are found for different droplet array configurations and fuels. The number of droplets, the droplet arrangement within the arrays, and the droplet spacing within the arrays are varied to determine the effects of these parameters. Computations are performed for uniformly spaced three-dimensional arrays of up to 216 droplets, with center-to-center spacing ranging from 3 to 25 droplet radii. As a result of the droplet interactions, the number of droplets and relative droplet spacing significantly affect the vaporization rate of individual droplets within the array, and consequently the flame shape and location. For small droplet spacing, the individual droplet vaporization rate decreases below that obtained for an isolated droplet by several orders of magnitude. A similarity parameter which correlates vaporization rates with array size and spacing is identified. Individual droplet flames, internal group combustion, and external group combustion can be observed depending on the droplet geometry and boundary conditions.     

Simulation of the autoignition and combustion of <Emphasis Type="Italic">n</Emphasis>-heptane droplets using a detailed kinetic mechanism

The autoignition and combustion of n-heptane droplets are simulated using a detailed kinetic mechanism. A mathematical model, based on first principles, contains no adjustable parameters. The burning rate constants for the combustion of droplets are calculated over a wide range of pressures, temperature, fuel-to-oxidizer equivalence ratios of the gas-droplet suspension, and droplet diameters. The calculated and measured delay times of autoignition of droplets are compared. The calculation results agree well with the available experimental data. The detonability of gas-droplet suspensions with partial pre-evaporation of fuel is estimated.     

Microgravity droplet combustion: effect of tethering fiber on burning rate and flame structure

Droplets tethering on fibers has become a well established technique for conducting droplet combustion experiments in microgravity conditions. The effects of these supporting fibers are frequently assumed to be negligible and are not considered in the experimental analysis or in numerical simulations. In this work, the effect of supporting fibers on the characteristics of microgravity droplet combustion has been investigated numerically; a priori predictions have then been compared with published experimental data. The simulations were conducted using a transient one-dimensional spherosymmetric droplet combustion model, where the effect of the supporting fiber was implicitly taken into account. The model applied staggered convective flux finite volume method combined with high-order implicit time integration. Thermal radiation was evaluated using a statistical narrow band radiation model. Chemical kinetics and thermophysical properties were represented in rigorous detail. Tether fiber diameter, droplet diameter, ambient pressure and oxygen concentration were varied over a range for n-decane droplets in the simulations. The results of the simulations were compared to previously published experiments conducted in the Japan Microgravity Center (JAMIC) 10 second drop tower and the NASA Glenn Research Center (GRC) 5.2 second drop tower. The model reproduces closely nearly all aspects of tethered n-decane droplet burning phenomena, which included droplet burning history, transient and average burning rate, and flame standoff ratio. The predictions show that the presence of the tethering fiber significantly influences the observed burning rate, standoff ratio, and extinction.     

对流速度对燃料液滴火焰形态及燃烧的影响

考虑气相非稳态及液滴内部环流,建立运动液滴非稳态蒸发燃烧模型.模型采用动网格方法精确追踪液滴表面位置,采用守恒方程组更新液滴表面边界条件.根据单步全局化学反应机理,仿真研究正庚烷燃料液滴在不同对流速度下的火焰形态及燃烧.结果表明:运动液滴内部环流使液滴内部低温区向环流中心移动.当液滴运动速度大于某临界值后,火焰形态由包覆火焰转变为尾迹火焰.包覆火焰的富燃区范围、高温区范围及燃烧速率明显较尾迹火焰大;包覆火焰的液滴表面温度及表面蒸发流率分布也明显不同于尾迹火焰.     

液体火箭有机凝胶喷雾液滴蒸发模型及仿真研究

凝胶推进剂虽然兼具有液体推进剂流量可控和固体推进剂长期可储存等优点, 但凝胶喷雾液滴蒸发燃烧问题却一直困扰着凝胶推进剂研制及燃烧室设计工作, 阻碍了凝胶推进剂实际工程应用.设计实现了凝胶单液滴蒸发燃烧实验系统, 通过某型有机凝胶偏二甲肼(UDMH)单液滴在四氧化二氮蒸气中的蒸发燃烧实验现象, 进一步深入分析了凝胶液滴蒸发燃烧机理.根据实验中凝胶单液滴在不同阶段的蒸发特性, 建立了有机凝胶喷雾液滴在胶凝剂膜形成、膨胀、破裂三个不同蒸发阶段的多组分蒸发模型, 采用初步选定的模型参数及物性参数对凝胶单液滴在高温气体环境中的蒸发全过程进行了仿真计算, 并与常规液体液滴的仿真结果进行了对比分析.结果表明,凝胶喷雾液滴表面胶凝剂含量在蒸发初期增加比较缓慢, 但在某临界时刻后的极短时间内迅速升高至形成胶凝剂膜的质量分数95%, 导致表面质量流率迅速下降至0,表面温度则快速上升至UDMH推进剂沸点.胶凝剂膜形成后, 液滴半径及表面UDMH蒸气质量分数出现了实验现象中凝胶液滴反复膨胀-破裂的震荡现象, 液滴表面温度维持在略高于沸点的某温度范围内,凝胶液滴内部的沸腾蒸发明显强于液体液滴表面稳态蒸发流率, 使得凝胶喷雾液滴生存时间小于常规液体液滴.     

Influence of water mist on propagation and suppression of laminar premixed flame

The combustion of premixed gas mixtures containing micro droplets of water was studied using one-dimensional approximation. The dependencies of the burning velocity and flammability limits on the initial conditions and on the properties of liquid droplets were analyzed. Effects of droplet size and concentration of added liquid were studied. It was demonstrated that the droplets with smaller diameters are more effective in reducing the flame velocity. For droplets vaporizing in the reaction zone, the burning velocity is independent of droplet size, and it depends only on the concentration of added liquid. With further increase of the droplet diameter the droplets are passing through the reaction zone with completion of vaporization in the combustion products. It was demonstrated that for droplets above a certain size there are two stable stationary modes of flame propagation with transition of hysteresis type. The critical conditions of the transition are due to the appearance of the temperature maximum at the flame front and the temperature gradient with heat losses from the reaction zone to the products, as a result of droplet vaporization passing through the reaction zone. The critical conditions are similar to the critical conditions of the classical flammability limits of flame with the thermal mechanism of flame propagation. The maximum decrease in the burning velocity and decrease in the combustion temperature at the critical turning point corresponds to predictions of the classical theories of flammability limits of Zel'dovich and Spalding. The stability analysis of stationary modes of flame propagation in the presence of water mist showed the lack of oscillatory processes in the frames of the assumed model.     

Combustion of partially premixed spray jets

Gas turbines, liquid rocket motors, and oil-fired furnaces utilize the spray combustion of continuously injected liquid fuels. In most cases, the liquid spray is mixed with an oxidizer prior to combustion, and further oxidizer is supplied from the outside of the spray to complete diffusion combustion. This rich premixed spray is called “partially premixed spray.” Partially premixed sprays have not been studied systematically although they are of practical importance. In the present study, the burning behavior of partially premixed sprays was experimentally studied with a newly developed spray burner. A fuel spray and an oxidizer, diluted with nitrogen, was injected into the air. The overall equivalence ratio of the spray jet was set larger than unity to establish partially premixed spray combustion. In the present burner, the mean droplet diameter of the atomized liquid fuel could be varied without varying the overall equivalence ratio of the spray jet. Two combustion modes with and without an internal flame were observed. As the mean droplet diameter was increased or the overall equivalence ratio of the spray jet was decreased, the transition from spray combustion only with an external group flame to that with the internal premixed flame occurred. The results suggest that the internal flame was supported by flammable mixture through the vaporization of fine droplets, and the passage of droplet clusters deformed the internal flame and caused internal flame oscillation. The existence of the internal premixed flame enhanced the vaporization of droplets in the post-premixed-flame zone within the external diffusion flame.     

Planar laser-induced fluorescence imaging of the spatial vapor distribution around a monodisperse acetone droplet stream exposed to asymmetric radiant heating

The development of liquid fuelled microcombustors faces many challenges, one of which being high asymmetric heat flux across the combustion chamber. Typically, thin walls provide little resistance to convective heat transfer and therefore, allowing high heat loss rates. Insulating the walls results in high wall temperatures, which increases the likelihood that radiation plays an important role. Both of these effects have the potential to induce asymmetries and strong temperature gradients in the gas flow, relative to the more uniform environment of a conventional combustor. This investigation uses planar laser-induced fluorescence (PLIF) to reveal the spatial vapor distribution around a monodisperse acetone droplet stream that is exposed to asymmetric radiant heating. Droplets with diameters from 117 to 222 μm flow past a single-sided array of radiant heating elements to provide the asymmetric heating. A frequency-quadrupled Nd:YAG laser provides a 266 nm light sheet to excite the acetone vapor around the droplets, which are exposed to different experimental conditions by varying parameters such as the droplet diameter and temperature of the radiating elements for a fixed exposure time of the droplets in the heated region. A CCD camera captures the fluorescence of the excited acetone vapor molecules over a broadband wavelength range between 350 and 550 nm, to give the radial and axial vapor concentration around each droplet. After processing the PLIF images, we obtain contour plots of the spatial acetone vapor concentration around the droplets which depict asymmetric vapor distribution. The potential impacts on vaporization, combustion and pollutant formation are discussed.     

Physical and chemical characteristics of ultrasonically-prepared water-in-diesel fuel: Effects of ultrasonic horn position and water content

An ultrasonic technique was applied to preparation of two-phase water-in-oil (W/O) emulsified fuel of water/diesel oil/surfactant. In this study, an ultrasonic apparatus with a 28 kHz rod horn was used. The influence of the horn tip position during ultrasonic treatment, sonication time and water content (5 or 10 vol%) on the emulsion stability, viscosity, water droplet size and water surface area of emulsion fuels prepared by ultrasonication was investigated. The emulsion stability of ultrasonically-prepared fuel significantly depended on the horn tip position during ultrasonic irradiation. It was found that the change in the stability with the horn tip position was partly related to that in the ultrasonic power estimated by calorimetry. Emulsion stability, viscosity and sum of water droplets surface area increased and water droplet size decreased with an increase in sonication time, and they approached each limiting value in the longer time. The maximum values of the viscosity and water surface area increased with water content, while the limiting values of the emulsion stability and water droplet size were almost independent of water content. During ultrasonication of water/diesel oil mixture, the hydrogen and methane were identified and the cracking of hydrocarbon components in the diesel oil occurred. The combustion characteristics of ultrasonically-prepared emulsion fuel were studied and compared with those of diesel oil. The soot and NOx emissions during combustion of the emulsified fuel with higher water contents were significantly reduced compared with those during combustion of diesel oil.     

Binary collision of a burning droplet and a non-burning droplet of xylene: Outcome regimes and flame dynamics

The binary collisions of a burning droplet and a non-burning droplet of xylene are experimentally investigated. The experimental parameters span an extensive range of Weber number and impact parameter, covering the collision outcome regimes of coalescence, reflexive separation, and stretching separation. A high-speed camera captures the temporal details of the collision process, involving flame spread, visible radiation, and flame distributions around droplets. For reflexive separation and stretching separation, the flame from the droplet spreads to the ligament, surrounding it during the interaction process, and then spreads around separated droplets and satellite droplets. Highly-interactive flames are formed in-between the droplets, with very sooty flames generated for most collisions. For the coalescence case, a swirling flame forms around the rotating coalesced droplet. For similar Weber numbers, visible flame radiation is compared for different collision regimes. The visible flame radiation changes more significantly for the reflexive and stretching separation cases than it does for the coalescence case. The change of the averaged visible flame radiation for reflexive separation and stretching separation is more than two times higher than that for coalescence. The map of three different collision regimes is plotted in the Weber number versus impact parameter domain and compared with available theoretical model predictions. Although the different outcomes of collision with the presence of flame can be well predicted by the model, using fluid properties determined by the averaged properties of the two droplets, the dynamics of the detailed processes involved in the collisions are very interesting and have strong implications on overall combustion behavior that go well beyond the mapped regimes.     

Microgravity experiments of flame spreading along a fuel droplet array in fuel vapor-air mixture

Combustion experiments of fuel droplet array in fuel vapor-air mixture were performed at microgravities to investigate growth mechanism of group combustion of fuel droplets. A 10-droplet array was inserted into the test section filled with a saturated fuel vapor-air mixture as a simple model of prevaporized sprays. Gas equivalence ratio of the fuel vapor-air mixture was regulated by the test section temperature. n-Decane droplets of 0.8 mm in the initial diameter were suspended at the crossing points of 10 sets of X-shaped suspenders. The first droplet was ignited by a hot wire to initiate flame spread along a fuel droplet array. Flame spread speed was obtained from the history of the leading edge position of a spreading flame. Effects of droplet spacing and gas equivalence ratio on the flame spreading behavior and the flame spread speed were examined. The droplet spacing and the gas equivalence ratio were varied from 1.6 to 10.2 mm and from 0.2 to 0.7, respectively. The gas equivalence ratio has little effect on the relationship between the flame spreading behavior and the droplet spacing. The flame spread speed increases as the increase in the gas equivalence ratio at all droplet spacings. The influence of the gas equivalence ratio on the flame spread speed becomes strong as the increase in the droplet spacings. The flame spread speed increases as the increase in the droplet spacing, and then decreases. The maximum flame spread speed appears in the range from 2.4 to 3 mm at all gas equivalence ratios.     

Peculiarities of aluminum particle combustion in steam

This work experimentally addresses aluminum combustion in steam, pure or mixed with diluents, for aluminum particles in size range 40∼80 µm, using an electrodynamic levitator. High-speed videos unveil an unreported and complex mechanism in steam, not observed in other oxidizers. The detached flame is quite faint and very close to the surface. Alumina smoke around the droplet rapidly condenses and coalesces into a large, single orbiting alumina satellite. It eventually collides the main aluminum droplet while generating secondary alumina droplets. A unique feature is the presence of several distinct oxide lobes on the droplet, which merge only at the end of burning and encapsulate the remaining aluminum, possibly promoting an incomplete combustion. The measured burning times in pure water vapor are longer than expected and the efficiency of steam is found to be 30% that of oxygen, lower than the usually accepted value of 60%. A general correlation on burning time, including the major oxidizers, is proposed. Direct numerical simulations are conducted and are in line with experiments, in terms of burning rate or flame stand off ratio. Combustion in steam seems mostly supported by surface reactions, giving a faint flame with low gas temperatures and high hydrogen content. It is speculated that those two specific features could help explain the peculiarity of steam.