球面反射镜镜面热变形的数值分析

对热环境下球面反射镜的镜面热变形进行了数值模拟分析,应用光机热(TSO)集成分析方法,在对光机结构进行有限元分析的基础上,以Zernike多项式为接口工具拟合镜面变形,评估了环境载荷对光机系统光学性能的影响,最后还分析了硅橡胶层对光机系统结构应变能的吸收效用。     

月基极紫外相机反射镜组件的设计

为了使月基极紫外相机反射镜组件在月球环境下具有良好的力学和热学稳定性,从而保证相机的成像质量,本文针对月基极紫外相机所处的严酷的力学和温度条件,设计了一种满足月球环境的反射镜组件结构.通过对反射镜组件有限元模型的重力分析、热载荷分析、动态刚度分析以及结构强度分析,结果表明反射镜组件的一阶谐振频率达到354 Hz,在1 g重力作用和ΔT=50℃均匀温变作用下镜面综合面形误差RMS值分别达到3.62 nm和2.46 nm,满足反射镜面形要求.最后,通过静力学面形检测、力学试验、温度适应性试验及成像分辨率测试,结果显示反射镜镜面面形精度RMS值优于14 nm,反射镜组件的设计满足总体指标,验证了该方案的合理性.     

月基极紫外相机反射镜组件的设计

为了使月基极紫外相机反射镜组件在月球环境下具有良好的力学和热学稳定性,从而保证相机的成像质量,本文针对月基极紫外相机所处的严酷的力学和温度条件,设计了一种满足月球环境的反射镜组件结构.通过对反射镜组件有限元模型的重力分析、热载荷分析、动态刚度分析以及结构强度分析,结果表明反射镜组件的一阶谐振频率达到354 Hz,在1 g重力作用和△T=50℃均匀温变作用下镜面综合面形误差RMS值分别达到3.62 nm和2.46 nm,满足反射镜面形要求.最后,通过静力学面形检测、力学试验、温度适应性试验及成像分辨率测试,结果显示反射镜镜面面形精度RMS值优于14 nm,反射镜组件的设计满足总体指标,验证了该方案的合理性.     

近红外多普勒差分干涉仪稳定性结构研究

针对现有结构无法满足大尺寸差分干涉仪稳定性固定，以星载近红外差分干涉仪稳定性结构为研究目标，优化选择光学材料实现实体差分干涉仪的热补偿，提高了光学元件温度稳定性；以支撑结构的最大结构应力和光机粘接面处最大剪切应力小于许用应力为优化目标，建立数学模型，优化设计支撑结构参数，调节组件基频，提高了组件的力学稳定性。有限元分析支撑结构最大应力65.56 MPa，小于材料的抗拉强度，光机粘接面最大剪切应力3.4 MPa；环境温度变化5℃，分光棱镜面形RMS最大变化量1.671 nm，热应力带来的干涉图畸变可忽略。力学振动试验前后，光学测试干涉条纹频率（50个条纹数）未发生变化，差分干涉仪结构满足星载力学环境条件。该方法也适用于棱镜式干涉仪稳定性支撑结构。     

激光器腔镜夹持方式对热变形的影响

 分析了当前大功率激光器腔镜采用的几种夹持方式特点，采用有限元软件计算了腔镜不同夹持方式下的镜面热变形和镜体最大应力，并对两种夹持方式下的应力破坏进行了分析。发现夹持方式对大功率激光器腔镜镜面变形影响很大，镜体边界沿径向固定的压圈法效果优于沿轴向固定的弹性压板法。     

空间遥感器高体份SiC/Al复合材料反射镜组件设计

为消除反射镜与支撑结构材料线胀系数差异产生的热变形对反射镜面形精度、系统成像质量的影响, 采用高体份SiC/Al复合材料作为新型反射镜组件的材料。首先, 通过合理的结构设计及有限元分析比较, 确定了Ф600 mm口径反射镜结构参数, 然后, 对反射镜组件进行了静力学和动力学分析, 在1 g重力载荷作用下, 反射镜X、Y、Z方向去除刚体位移后的镜面变形RMS值分别为12.6, 12.7, 12.6 nm, 达到了λ/50(λ=632.8 nm)。最后, 为了验证高体份SiC/Al复合材料反射镜组件的结构性能及检验结构在振动条件下的抗干扰能力, 对反射镜组件进行了力学试验, 反射镜组件的一阶谐振频率为556.6 Hz。力学试验前后, 反射镜镜面面形误差RMS分别为0.021λ、0.025λ, 没有明显变化。实验结果表明:高体份SiC/Al复合材料反射镜达到了与SiC材料反射镜相同的设计指标要求, 能够满足空间应用。     

大口径旋转偏摆棱镜径向支撑优化设计

支撑方式对大型光学元件的镜面变形及应力集中具有重要影响。以大口径、非均匀质量分布、二维旋转棱镜为研究对象,综述了多点支撑和面支撑方式,提出了可调分段面支撑方法,并给出具体的方案设计。系统地分析了面支撑方式下棱镜的运动过程,得到最危工况。采用两步优化方法对该工况下的支撑夹角进行优化,优化后棱镜运动过程中的最大变形峰谷值与最大等效应力值相比优化前分别减小了7.40%和11.45%,支撑效果得到了明显改善,验证了该支撑方式的合理性及可行性。     

热环境下红外镜头面形变化对成像质量的影响

由于红外镜片材料的温度特性,环境温度的变化会对红外镜头的成像质量造成影响。为了研究不同温度场下镜片的应力状态以及镜面面形变化情况,利用光机热集成分析方法,运用有限元分析软件ANSYS WORKBENCH对设计的红外镜头进行了热结构耦合分析,从分析结果中得到了镜片等效压应力的大小。利用Zernike多项式拟合了变形后的镜面面形,将得到的Zernike系数导入到ZEMAX中建立了多重温度结构,分析了不同温度下镜面变形前与变形后的光学系统离焦量的变化量。结果表明,镜片在低温-40℃时受到较大的等效压应力,最大等效应力81.118MPa,小于材料的断裂强度345MPa;不同温度下由于镜片面形发生变化,导致红外光学系统成像质量以及离焦量发生改变。     

ITER极向场PF6低温超导磁体子系统TAIL设计与分析研究

运用有限元方法计算了ITER装置运行不同时刻极向场PF6超导磁体的电磁载荷,并确定磁感应强度最大的时刻,对该时刻进行相应的电磁分析;根据计算所得的电磁结果来计算装置在不同载荷工况下极向场PF6超导磁体关键部件TAIL的结构应力分布及变形情况,对关键部件绝缘子进行低温力学拉伸试验,对相应的结构分析结果进行力学校核并与实验测试结果进行对比分析.分析结果表明,现有TAIL的结构设计具有足够的强度来承受运行过程中的各种载荷工况,从而证明了结构设计的合理性.     

φ1.8m轻质镜能动磨盘技术抛光的柔性限位支撑设计仿真与优化分析

大口径轻质反射镜采用柔性支撑结构可以降低外界力载荷、惯性载荷及热载荷的负作用,从而保证光学系统的成像质量。为消除加工、检测与系统装调过程的定位误差,研究了应用于计算机控制能动磨盘加工(CCAL)技术抛光的柔性限位支撑模型。利用有限元分析软件(Ansys),分析φ1.8m轻质镜采用柔性限位支撑时,CCAL技术抛光引起轻质镜的最大倾斜量、最大主应力以及主镜面变化范围,对支撑盘的口径及位置进行了优化设计,模拟仿真18点弹簧在不同压缩量下的镜面变形。仿真分析结果表明,柔性限位支撑的结构刚度、轻质镜底板倾斜量满足能动磨盘加工条件,最大主应力强度远小于主镜的许用应力,主镜面变形符合加工要求。     

Finite element analysis on a circular wedge prism with 400 mm diameter

The paper comprehensively analyzes the distortions of a circular wedge prism with 400 mm diameter in a scanner by method of optical-mechanical-thermal integrating analysis. The structure and intensity of the prism assembly is verified and checked, and the surface deformations of the prism under gravity load, as well as the thermo-elastic distortions of the prism, are analyzed in detail and evaluated, which is finally contrasted with the measured values of Zygo Mark interferometer. The results show: the maximal distortion of the prism assembly is 10 nm magnitude and the maximal stress is 0.441 Mpa, which has much tolerance to the precision requirement of structure and the admissible stress of material; the influence of heat effect on the surface deformations of prism is proved to be far greater than the influence of gravity load, so some strict temperature-controlled measures are to be considered when the scanner is used.     

Integrated analysis of strap mount for a circular mirror

In order to solve the nonlinear contact problem with the friction action in the mirror assembly, the modeling analysis is carried out by the MPC method of shell-to-solid coupling. Considering the friction factor existing in the contact region, the deformation and stress of the strap obviously changes from fixed region, transition region to contact region, which further produces a serious edge effect around the mirror and leads to the uneven stress distribution. The results show the maximal deformation of the assembly is 9.98 μm and the maximal stress is 10.5 MPa, which has much tolerance to the precision requirement of structure and the admissible stress of material; the influence of heat effect on the surface deformations of mirror is proved to be far greater than that of only gravity load. The advantages of the contact model built by the MPC method are more close to the actual working conditions and more accurate analysis results can be obtained.     

拼接式光学窗口装配关键技术研究

对拼接式光学窗口组件的结构特点作了介绍,分析了影响拼接式光学窗口性能的主要装配因素,并从装配齐平性及微应力装调两个方面出发,开展了装配关键技术研究,通过计算分析及参数量化工艺措施解决装调技术难题,获得了装配后外形齐平性≤0.2 mm,装配后应力≤50 nm/cm的高精度、微应力装调效果,满足光学分辨率及高速飞行使用要求。     

Influence of mesoscale three-phase parameters to the tensile behavior of concrete

In the mesoscopic level, concrete is regarded as three-phase composite material with cement matrix, aggregate, and the interfacial transition zone (ITZ) between them. The mechanical properties of ITZ are regarded weaker than those of the cement matrix and aggregate. In this study, a mesoscale mechanical model based on the interface specimen with a single aggregate is established to study the influence of three-phase parameters on the interface specimen under quasi-static and dynamic direct tensile loading. Besides, the loading rate effect is also considered in this study to further analyze the dynamic performance of ITZ and the whole interface specimen. According to the numerical results, it is indicated that the ITZ properties (elastic modulus and strength) play significant roles in the performance of the interface specimen under quasi-static direct tensile loading. However, the cement matrix is dominant to the mechanical properties of interface specimen under dynamic tensile loading. Moreover, the properties of ITZ (elastic modulus, strength, and DIF values) and the ITZ thickness have some influence on the dynamic performance of ITZ and the whole interface specimen under dynamic tensile loading. In contrast, the Poisson’s ratio and density of ITZ have little influence on the dynamic behavior of the whole interface specimen. Additionally, the aggregate diameter is influential to the time reaching peak stress of ITZ and the whole interface specimen, and the loading rate only influences the time to reach the peak stress of ITZ under dynamic tensile loading.     

Research on wavefront error of prism induced by thermoelastic distortion

To meet the design and usage requirements of the precision light beam scanner, the thermoelastic distortion of prism is detailedly analyzed by the thermal-structure coupling method, the influence of which, on the surface deformations of prism, is conclusively proved far greater than that of only the gravity load without temperature fluctuation. With the temperature fluctuation from 20 to 20.5 ℃, the strains as well as the stresses appropriately eightfold increase, which right accords with the actual results measured by Zygo Mark interferometer with the error of not over 10%. Therefore some strict temperature-controlled measures are necessary for the scanner.     

基于光的反射与折射定律的表述方法推导及应用

光的反射和光的折射是几何光学应用中最基本的方法。在现代精密光学元件加工过程中,其不同的表述方法可以为光线追迹、棱镜误差分析以及棱镜装调提供不同的解决思路。介绍了光的反射定律和折射定律的传统形式表述方法,并推导了光的反射定律和折射定律的矢量、矩阵及四元数3种表述方法。通过Matlab辅助下的模拟计算,得到施密特棱镜检验光路中2个不同区域入射光线的反射在水平方向上对称分布于前表面反射像两侧,与实际应用相符,实现了矢量、矩阵和四元数表述方法在施密特棱镜检验光路中的应用。3种表述方法可以为光线追迹、棱镜误差分析以及棱镜装调提供科学、实用的解决方法。     

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利用ANSYS有限元软件,分别采用静态及动态分析方法对HL-2M装置极向场线圈支撑结构进行了分析,获得了典型工况载荷作用下的应力分布、位移及变形。结果表明,支撑结构能够满足装置的设计要求。为进一步优化支撑结构提供了参考数据。     

新颖的微流控电调谐空间光开关

提出了一种微流控电调谐非机械空间光开关器件,该器件的基本形式为“光输入阵列+光交换空间+光输出阵列”的结构,采用“水/油/水”液体棱镜作为偏光控制单元.在特定电压范围（30~110 V）内,通过电润湿效应作用的液体棱镜光束偏转角可在约－15°~15°之间连续可调.由此可构造多种平面甚至立体光开关阵列.     

Dynamic caustics and its applications

For the study of elastodynamic problems of propagating cracks it is necessary to evaluate the dynamic stress intensity factor K^d_I which depends on the form of expressions for the stress components existing at the running crack tip at any instant of the propagation of the crack and the corresponding dynamic mechanical and optical properties of the material of the specimen under identical loading conditions. In this paper the distortion of the form of the corresponding reflected caustic from the lateral faces of a dynamically loaded transparent and optically inert specimen containing a transverse crack running under constant velocity was studied on the basis of complex potential elasticity theory and the influence of this form on the value of the dynamic stress intensity factor was given. The method was applied to the study of a propagating Mode I crack in a PMMA specimen under various propagation velocities and the corresponding dynamic stress intensity factor K^d_I evaluated. Also, crack propagation behaviour of notched composites in dynamic loading modes are reviewed and evaluated. A relatively large data base using metal-epoxy particulates, rubber-toughened poly(methyl methacrylate), and Sandwich plates are given. In all cases, a combination of high-speed photography and the optical method of dynamic caustics has been used. Results on the dynamic crack propagation mode, fracture toughness and crack propagation velocities of several rubber-modified composite models are presented. The composite models studied include specimens with one and/or two ‘complex’ two-stage inclusions, i.e. PMMA round inclusions surrounded by concentric rubber rings, one and/or press-fifting inclusions without rubber interface, all under dynamic loading. In all cases both qualitative and quantitative results were obtained. Also, results on crack propagation mode, crack propagation velocity, stress intensity factors and on the influence of the sandwich phases on crack propagation mode are presented.     

Programmable agile beam steering based on a liquid crystal prism

To meet the application need for agile precision beam steering, a novel liquid crystal prism device with a simple structure, convenient control, low cost and applicable performance is presented, and analysed theoretically and experimentally. The relationships between the optical path and the thickness of the liquid crystal cell under different voltages are investigated quantitatively by using a theoretical model. Analysis results show that the optical path profile of the liquid crystal prism has a quasi-linear slope and the standard deviation of the linear slope is less than 16 nm. The slope ratio can be changed by a voltage, which achieves the programmable beam steering and control. Practical liquid crystal prism devices are fabricated. Their deflection angles and wavefront profiles with different voltages are experimentally tested. The results are in good agreement with the simulated results. The results imply that the agile beam steering in a scope of 100 μrad with a micro-rad resolution is substantiated in the device. The two-dimensional beam steering is also achieved by cascading two liquid crystal prism devices.