Facile preparation and synergy study of DMC/ZnGA composite catalyst for the synthesis of oligo (propylene‐carbonate) diols

To overcome the weak carbon dioxide (CO₂) conversion ability of Zn‐Co double metal cyanide (DMC) catalyst, zinc glutarate (ZnGA) catalyst was introduced into the DMC catalytic system and applied for the synthesis of oligo (propylene‐carbonate) diols. The DMC/ZnGA composite catalyst (mass ratio = 10:1) exhibited an excellent synergistic effect which had enhanced CO₂ activation ability, high yield and good selectivity. In copolymerization process, ZnGA catalyst not only provided activated CO₂ for DMC catalyst, but also transferred the propagating chain with more alternating structures to DMC catalyst. Both of the two effects increased the carbonate content in the final products. Overall, DMC catalyst dedicated to the polymer chain growth, while the increased CO₂ conversion mainly attributed to ZnGA catalyst. Oligo (propylene‐carbonate) diols with carbonate unit content of 45.1 mol%, Mn of 1228 g/mol, W_PC of 4.3 wt% and high yield of 1689 g/g _cat was obtained.     

Zinc Glutarate Catalyzed Synthesis and Biodegradability of Poly(carbonate-co-ester)s from CO2, Propylene Oxide,and ϵ-Caprolactone

A zinc glutarate (ZnGA) catalyst was prepared from the reaction of zinc oxide and glutaric acid in dry toluene. ZnGA was found to exhibit a catalytic activity for the copolymerization of carbon dioxide (CO₂) and propylene oxide (PO) and the homopolymerization of PO but to reveal no catalytic activity for the homopolymerization of ϵ-caprolactone (CL). The ZnGA-catalyzed polymerization was extended for the terpolymerization of CO₂ with PO and CL, producing poly(propylene carbonate-co-ϵ-caprolactone)s (PPCCLs) with a reasonably high molecular weight in high yields. In the terpolymerization, PO and CL were used as both co-monomers and reaction media, after the reaction completed, the excess co-monomers were easily recovered and reused in the next terpolymerization batch. For the synthesized polymers, enzymatic and biological degradability were investigated.     

Synthesis of zinc glutarates with various morphologies using an amphiphilic template and their catalytic activities in the copolymerization of carbon dioxide and propylene oxide

Various heterogeneous zinc glutarate (ZnGA) catalysts were synthesized in solvent systems of various polarities from zinc acetate dihydrate and glutaric acid with and without the aid of an amphiphilic block copolymer, poly(ethylene glycol‐b‐propylene glycol‐b‐ethylene glycol) (PE6400), as a template. The presence of the PE6400 template and the polarity of the solvent significantly affected the morphology, particle size, surface area, and crystallinity of the resulting catalyst. However, all the catalysts had the same crystal lattice unit cell structure and similar surface compositions. The surface compositions of the catalysts were quite different from those of conventionally prepared ZnGA catalysts, that is, those prepared from zinc oxide and glutaric acid in toluene. All these characteristics of the catalysts influenced the ZnGA‐catalyzed copolymerization of carbon dioxide and propylene oxide. The catalytic activities of the catalysts in this copolymerization depended primarily on their surface area and secondarily on their crystallinity; a larger surface area and a higher crystallinity resulted in higher catalytic activity. Of the catalysts that we prepared, the ZnGA catalyst that was prepared in ethanol containing 5.5 wt % water with the PE6400 template, ZnGA‐PE3, exhibited the highest catalytic activity in the copolymerization. The catalytic activity of ZnGA‐PE3 was attributed to its wrinkled petal bundle morphology, which provided a large surface area and high crystallinity. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4079–4088, 2005     

A new copolymerization process leading to poly(propylene carbonate) with a highly enhanced yield from carbon dioxide and propylene oxide

Using excessively loaded propylene oxide (PO) as a solvent, the copolymerization of carbon dioxide (CO₂) and PO was carried out with zinc glutarate catalyst, consequently producing poly(propylene carbonate) of high molecular weight in a high yield (64–70 g polymer per gram of catalyst) never achieved before. Both the PO used as solvent and the excessively loaded CO₂ were fully recoverable, respectively, and reusable for their copolymerization, indicating that this is a clean, green polymerization process to convert CO₂ to its polycarbonate. The polymer yield was further improved by scaling up the copolymerization process. Among zinc glutarate catalysts prepared through several synthetic routes, one from zinc oxide delivered the highest yield in the copolymerization. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1863–1876, 1999     

Catalytic degradation of high density polyethylene over nanocrystalline HZSM-5 zeolite

High density polyethylene (HDPE) was catalytically degraded using a laboratory fluidised bed reactor in order to obtain high yield of gas fractions at mild temperatures, between 350 and 550 °C. The catalyst used was nanocrystalline HZSM-5 zeolite. High yields of butenes (25%) were found in the gas fractions, which were composed mainly of olefins. Waxes were wholly composed of linear and branched paraffins, with components between C₁₀ and C₂₀. The effects of both temperature and polymer to catalyst ratio on the product yield were studied. Gas conversion was dramatically decreased when the operation temperature was low (below 450 °C) or when the polymer to catalyst ratio was greatly increased (9.2). Gas and wax compositions significantly altered over 500 °C, showing that a part of the HDPE was degraded thermally, increasing the olefin concentration in the waxes. The same variation was observed in the experiments carried out at high polymer to catalyst ratios, obtaining a 50% olefinic concentration in the waxes. The differences observed in product distributions can be attributed to both thermal and catalytic degradations.     

Brønsted acid-base polymer electrolyte membrane based on sulfonated poly(phenylene oxide) and imidazole

The Brønsted acid-base polymer electrolyte membrane was prepared by entrapping imidazole in sulfonated poly(phenylene oxide) at the molar ratio of Im/SPPO = 2:1. The hybrid showed a high thermal stability up to 200 °C and peroxide tolerance. Differential scanning calorimetry shows that glass transition temperature is 232 °C. The conductivity increases with temperature exceeding 10⁻³ S/cm above 120 °C and a high conductivity of 6.9 × 10⁻³ S/cm was obtained at 200 °C under 33% RH conditions.     

New confined p-phenylenevinylene (PPV)-type polymer analogue of poly(phenylene sulfide)

A new confined p-phenylenevinylene (PPV)-type polymer (PPVS) has been synthesized using Wittig condensation. The chemical structure of the polymer was well defined by ¹H NMR, ¹³C NMR, and FTIR spectroscopic analysis. PPVS contains oligomeric PPV units separated by sulfide bridges in the main chain; it is fully soluble in common organic solvents and has a number-average molecular weight of 3500 g mol⁻¹. Thermogravimetric analysis and differential scanning calorimetry indicate that PPVS is amorphous, stable up to 360 °C in air and displays a glass transition temperature of 98 °C. The optical properties of the polymer were investigated by UV-visible absorption and photoluminescence spectroscopies. The polymer film absorbs at 375 nm and emits at 517 nm with a narrow emission spectrum. From the cyclic voltammetry analysis, the electrochemical bandgap was estimated to be 2.78 eV. A single-layer diode device of the configuration indium-tin oxide/PPVS/aluminium has been fabricated and has a relatively low turn-on voltage of 3.4 V. An electroluminescent emission similar to photoluminescence is demonstrated in a multilayer device.     

Grafting of caprolacton to cellulose acetate by reactive processing

Cellulose acetate was successfully modified with caprolacton in an internal mixer at temperatures between 120 and 220 °C, and reaction times between 5 and 45 min in the presence of tin-octoate catalyst. The efficiency of modification and the structure of the product were analyzed by SEC, ¹H NMR, and FTIR spectroscopy. Significant modification of cellulose acetate did not occur at low temperatures, below 180 °C. Grafting efficiency increased with increasing temperature and time. The extent of grafting could be estimated from the amount of material extracted from the samples by toluene and by FTIR analysis, from the relative intensity of -CH₂- and -CH₃ vibrations. The amount of polycaprolacton homopolymer is relatively low at the end of the reaction; the efficiency of grafting is good. Although high temperature and long reaction time favor grafting, considerable degradation of the product occurs under these conditions. Quantitative analysis showed that the average length of grafted oligomeric caprolacton chains is around 3 monomer units. The chains attached to the CA backbone internally plasticize the polymer leading to a considerable decrease of its glass transition temperature.     

Thermal degradation kinetics of the biodegradable aliphatic polyester, poly(propylene succinate)

The preparation of the biodegradable aliphatic polyester poly(propylene succinate) (PPSu) using 1,3-propanediol and succinic acid is presented. Its synthesis was performed by two-stage melt polycondensation in a glass batch reactor. The polyester was characterized by gel permeation chromatography, ¹H NMR spectroscopy and differential scanning calorimetry (DSC). It has a number average molecular weight 6880 g/mol, peak temperature of melting at 44 °C for heating rate 20 °C/min and glass transition temperature at −36 °C. After melt quenching it can be made completely amorphous due to its low crystallization rate. According to thermogravimetric measurements, PPSu shows a very high thermal stability as its major decomposition rate is at 404 °C (heating rate 10 °C/min). This is very high compared with aliphatic polyesters and can be compared to the decomposition temperature of aromatic polyesters. TG and Differential TG (DTG) thermograms revealed that PPSu degradation takes place in two stages, the first being at low temperatures that corresponds to a very small mass loss of about 7%, the second at elevated temperatures being the main degradation stage. Both stages are attributed to different decomposition mechanisms as is verified from activation energy determined with isoconversional methods of Ozawa, Flyn, Wall and Friedman. The first mechanism that takes place at low temperatures is auto-catalysis with activation energy E = 157 kJ/mol while the second mechanism is a first-order reaction with E = 221 kJ/mol, as calculated by the fitting of experimental measurements.     

A new route to obtain PVDF/PANI conducting blends

Electrically conductive poly(vinylidene fluoride)(PVDF) - polyaniline blends of different composition were synthesized by chemical polymerization of aniline in a mixture of PVDF and dimethylformamide (DMF) and studied by electrical conductivity measurement, UV-Vis-NIR and FTIR spectroscopy. The samples were obtained as flexible films by pressing the powder at 180 °C for 5 min. The electrical conductivity showed a great dependence on the syntheses parameters. The higher value of the electrical conductivity was obtained for the oxidant/aniline molar ratio equal to 1 and p-toluenesulfonic acid-TSA/aniline ratio between 3 and 6. UV-Vis-NIR and FTIR spectra of the blend are similar to the doped PANI, indicating that the PANI is responsible for the high electrical conductivity of the blend. The electrical conductivity of blend proved to be stable as a function of temperature decreasing about one order at temperature of 100 °C. The route used to obtain the polymer blend showed to be a suitable alternative in order to obtain PVDF/PANI-TSA blends with high electrical conductivity.     

Conformation of oligo(ethylene glycol) grafted poly(norbornene) in solutions: A small angle neutron scattering study

The conformation of newly synthesized amphiphilic poly(methoxyoligo(ethylene oxide) norbornenyl esters) macro-homopolymers in dilute solutions of toluene-d8 and D₂O was investigated by small angle neutron scattering (SANS). The macro-homopolymers consist of a polynorbornene (PNB) backbone with a degree of polymerization (DP) of 50, and each repeat unit has a grafted ethylene glycol (EG) side chain with an average DP of 6.6. The hydrophobic backbone and hydrophilic side chains interact differently with solvents of different polarity, which makes the polymer conformation very sensitive to the solvent quality. It was found that in a 0.5 wt.% toluene solution the polymers assume coil-like conformation and gradually contract and become more compact with increasing polymer concentration. In D₂O, the conformation of the polymers were studied at different concentrations: 0.1, 0.5, 1.0 and 2.0 wt.% and at different temperatures: 25, 44, 60 and 74 °C. The polymers are partially contracted in D₂O and their shape can be described by the form factor of a rigid cylinder. The second virial coefficient A₂ was extracted at three temperatures (25, 44 and 60 °C) and the theta point was estimated to be reached at ∼45 °C. The attractive interactions between the polymers in D₂O increase with temperature, which leads to the polymer-solvent phase separation at the cloud point temperature (CPT). The polymer conformation remains virtually temperature independent below the CPT and at 74 °C polymers collapse and form compact structures with water soluble side chains in the shell.     

Carbon black and propylene oxidation over Ru/CoxMgyAl2Oz catalysts

The effects of Co_xMg_yAl₂O_z mixed oxides composition and ruthenium addition on the oxidation of propylene and carbon black (CB) were investigated. Different reactive cobalt and ruthenium oxide species were formed following calcination at 600 °C. The addition of ruthenium was beneficial for the CB oxidation under “loose contact” conditions and for propylene oxidation when the cobalt content was intermediate to low. The calculated activation energy for CB oxidation was decreased from 151 kJ mol⁻¹ for the uncatalyzed reaction to 111 kJ mol⁻¹ over the best catalyst.     

s-Triazine containing flame retardant hyperbranched polyamines: Synthesis, characterization and properties evaluation

A s-triazine containing hyperbranched polyamine (HBPA) has been synthesized from cyanuric chloride and aromatic diamine, 4,4′-(1,4-phenylenediisopropylidene) bis-aniline by nucleophilic displacement polymerization technique using an A₂ + B₃ approach with high yield (>80%). The synthesized polymer has been characterized by ¹H NMR, ¹³C NMR, FT-IR spectroscopic studies, elemental analysis, solubility and measurement of solution viscosity. The thermogravimetric (TG) analysis and differential scanning calorimetric (DSC) studies indicate that the polymer is thermostable upto 290 °C without any decomposition and has glass transition temperature of 243 °C. The flame retardancy of the pure powder polymer and the blends with linear commercial polymers such as plasticized PVC and LDPE with this hyperbranched polymer were investigated by the measurement of limiting oxygen index (LOI) value. The results show that the polymer has self-extinguishing characteristic (LOI = 38) and acts as an effective flame retardant additive for the above linear base polymers. The synergistic effect of this hyperbranched flame retardant was observed with triphenyl phosphine oxide in the same base polymers. The flammability efficiency of the hyperbranched polyamine is also evaluated by help of thermogravimetric (TG) analysis. The heat aging and leaching in different chemical media did not influence the flame retardancy of the blends.     

Cross-linking assessment after accelerated ageing of ethylene propylene diene monomer rubber

The ageing of filled and cross-linked ethylene propylene diene elastomer (EPDM) has been studied under accelerated UV irradiation (λ ≥ 290 nm) at 60 °C, thermal ageing at 100 °C and in nitric acid vapours for different time intervals. Hardness measurements were performed. DSC-thermoporosimetry was used to estimate the mesh size distribution and cross-linking densities for each ageing. The development of functional groups was monitored by ATR spectroscopy. An increase in oxidation with exposure time after the different types of ageing was observed. The thermal stability of EPDM was assessed by TGA and evolved volatile gases were identified using FTIR spectroscopy.     

The effects of thermal treatment on the antioxidant activity of polyaniline

The thermal stability of chemically synthesized polyaniline (PANI) was examined, including granular (G) polyaniline powders formed conventionally in an HCl medium, and nanorod (NR) samples prepared using a falling-pH synthesis. The samples were examined before and after dedoping (dd) using thermogravimetric analysis (TGA), which showed small mass losses in the 200-300 °C temperature range, and greater mass losses due to oxidative degradation at higher temperatures. Furthermore, samples were treated thermally at 100, 125, 150, 175, 200, 250 and 300 °C for 30 min in air. SEM images did not show any pronounced effect on the morphologies of the samples from thermal treatment up to 300 °C. The ratios of the intensities (Q/B) of the predominantly quinonoid (Q) and benzenoid peaks (B) from FTIR spectroscopic analysis revealed that NR-PANI and NR-PANIdd underwent cross-linking upon thermal treatment up to 175 °C and were oxidized after treatment above 175 °C. G-PANI and G-PANIdd also underwent the same chemical changes with oxidation occurring above 200 °C. The free radical scavenging capacity of the samples was evaluated using the 1,1-diphenyl-2-picrylhydrazyl (DPPH) assay, and was found to be independent of the spin concentrations of the samples. All samples exhibited a rapid decline in free radical scavenging capacity when exposed to temperatures above 200 °C, indicating that any polymer processing should be undertaken at temperatures less than this value to achieve high antioxidant activity.     

Study on thermal cure and heat-resistant properties of N-(3-acetylenephenyl)maleimide monomer

N-(3-acetylenephenyl)maleimide (3-APMI), was synthesized by reacting 3-aminophenylacetylene (3-APA) with maleic anhydride by the usual two-step procedure that included ring-opening addition to give maleamic acid, followed by cyclodehydration to maleimide. Structure of the monomer was confirmed by Fourier transform infrared spectroscopy (FTIR), proton nuclear magnetic resonance (¹H NMR), elemental analysis (EA) and mass spectrum (MS). Thermal cure of the monomer was investigated by differential scanning calorimetry (DSC) and FTIR, then processing parameters and cure kinetics parameters were determined. The results showed that the monomer possesses excellent reactivity, whose cure peak temperature was 197.9 °C and cure reaction was almost complete after 4 h cure at 200 °C. Thermal properties of the cured monomer were determined by dynamic mechanical analysis (DMA) and the results show that glass transition temperature (represented by onset temperature of storage modulus) is high up to 460 °C. The results of thermogravimetry analysis (TGA) reveal that the cured monomer possessed excellent thermal stability, whose 10% weight loss temperature (T_10%) is 515.6 °C and char yield at 800 °C is 59.1%. All these characteristics make the 3-APMI monomer be an ideal candidate for matrix of thermo-resistant composites.     

Mechanism for the formation of tin oxide nanoparticles and nanowires inside the mesopores of SBA-15

The formation of polycrystalline tin oxide nanoparticles (NP) and nanowires was investigated using nanocasting approach included solid-liquid strategy for insertion of SnCl₂ precursor and SBA-15 silica as a hard template. HR-TEM and XRD revealed that during the thermal treatment in air 5 nm tin oxide NP with well defined Cassiterite structure were formed inside the SBA-15 matrix mesopores at 250 °C. After air calcination at 700 °C the NP assembled inside the SBA-15 mesopores as polycrystalline nanorods with different orientation of atomic layers in jointed nanocrystals. It was found that the structure silanols of silica matrix play a vital role in creating the tin oxide NP at low temperature. The pure tin chloride heated in air at 250 °C did not react with oxygen to yield tin oxide. Tin oxide NP were also formed during the thermal treatment of the tin chloride loaded SBA-15 in helium atmosphere at 250 °C. Hence, it is well evident that silanols present in the silica matrix not only increase the wetting of tin chloride over the surface of SBA-15 favoring its penetration to the matrix pores, but also react with hydrated tin chloride according to the proposed scheme to give tin oxide inside the mesopores. It was confirmed by XRD, N₂-adsorption, TGA-DSC and FTIR spectra. This phenomenon was further corroborated by detecting the inhibition of SnO₂ NP formation at 250 °C after inserting the tin precursor to SBA-15 with reduced silanols concentration partially grafted with tin chloride.     

Facile synthesis of poly(ether carbonate)s via copolymerization of CO2 and propylene oxide under combinatorial catalyst of rare earth ternary complex and double metal cyanide complex

Poly(ether carbonate)s (PPCs) with carbonate unit (CU) content ranging from 57.8 to 97.1% and number average molecular weight (M_n) around 100 kg/mol were conveniently prepared via copolymerization of CO₂ and propylene oxide under combinatorial catalyst of rare earth ternary (RET) complex and double metal cyanide (DMC) complex. Enhancement of catalytic activity and reduction of propylene carbonate byproduct were realized due to synergetic effect of the two metal catalysts, where DMC can be activated in the presence of RET. Solubility fractionation confirmed that the obtained PPCs were copolymers, not physical blends of each polymer. Thermal performances of the PPCs were closely related to their CU content, their glass transition temperatures (T_g) were tunable in the range of 6.7–36.3 °C, which decreased with decreasing CU content, while their thermal stabilities were enhanced significantly, an increase of 50.5 °C in 50% weight loss temperature was observed when CU content decreased from 97.1 to 57.8%. Both shear storage modulus and complex viscosity increased with increasing CU content, which became more obvious at lower frequency, featuring well with the CU content in the PPCs. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Electron-beam irradiation on poly(propylene carbonate) in the presence of polyfunctional monomers

Poly(propylene carbonate) (PPC) showed predominantly degradation under electron-beam irradiation, accompanied by deterioration of its mechanical performance due to sharp decrease of the molecular weight. Crosslinked PPC was prepared by addition of polyfunctional monomer (PFM) to enhance the mechanical performance of PPC. When 8 wt% of PFM like triallyl isocyanurate (TAIC) was added, crosslinked PPC with a gel fraction of 60.7% was prepared at 50 kGy irradiation dose, which showed a tensile strength at 20 °C of 45.5 MPa, whereas it was only 38.5 MPa for pure PPC. The onset degradation temperature (T_i) and glass transition temperature (T_g) of this crosslinked PPC was 246 °C and 45 °C, respectively, a significant increase related to pure PPC of 211 °C and 36 °C. Therefore, thermal and mechanical performances of PPC could be improved via electron-beam irradiation in the presence of suitable PFM.     

Conformational transition in polyaniline films - Spectroscopic and conductivity studies of ageing

Polyaniline films were produced in situ at room temperature from aniline hydrochloride oxidized with ammonium peroxydisulfate on glass surfaces immersed in an aqueous reaction mixture. A notable change in the character of the time dependence of resistivity at fixed temperature was observed when the temperature of ageing exceeded 85 °C. The ageing was much faster above this limit. This observation is reflected in the FTIR spectroscopic measurements on the aged protonated, as well as deprotonated, samples. The FTIR spectral variation may be explained by a conformational transition of the polymer chain at about 85 °C. The fact that a similar transition has been found with deprotonated samples indicates that this feature is an inherent property of polyaniline, and is not caused by the acid component of the PANI salt.