Thermoresponsive Macroporous Scaffolds Prepared by Emulsion Templating

A versatile method to prepare non‐covalently crosslinked polyHIPEs hydrogels from oil‐in‐water high internal phase emulsions (HIPEs) whose aqueous phase contained thermo‐responsive linear polymers is described. The interconnected pore structure of the polyHIPEs is maintained by reversible physical aggregation of thermo‐responsive polymer chains in an aqueous environment. This method to prepare interconnected porous hydrogels using a thermal trigger in the guise of thermo‐responsive polymers by emulsion templating requires no chemical reaction during solidification of the template. This particular feature could provide a safer route to injectable scaffolds as issues of polymerisation/crosslinking chemistry and residual initiator fragments or monomers do not arise     

Carbon nanotubes in emulsion‐templated porous polymers: Polymer nanoparticles,sulfonation, and conductivity

Sulfonated polymers are of interest for ion exchange resins, reaction supports, and membranes for separation, filtration, fuel cells, and electrochemical devices. Sulfonic groups have been introduced into polystyrene (PS) through exposure to sulfuric acid, and carbon nanotubes (CNTs) have been added to polymers to enhance proton conductivity without creating an electronic percolation pathway. PolyHIPEs, emulsion‐templated porous polymers with highly interconnected hierarchical open‐cell porous structures, are synthesized through polymerization in the external phases of high internal phase emulsions (HIPEs). In this article, the synthesis of PS‐based CNT‐filled polyHIPEs, their structure, sulfonation, and conductivity are described. Adding CNT dispersions to the HIPEs produced polymer nanoparticle–covered polyHIPEs from polymerization within the water‐soluble surfactant micelles in the internal aqueous phase droplets. The CNTs migrated from the HIPE's aqueous phase droplets into the HIPE's organic phase and formed interconnected bundles within the polyHIPE walls, reflecting a reduction in the surfactant's ability to disperse the CNTs. The water adsorption in the hygroscopic sulfonated polyHIPEs increased the conductivity by several orders of magnitude. The conductivity of the sulfonated polyHIPE containing CNTs was more than an order of magnitude greater than that of the sulfonated polyHIPEs with no CNTs. The CNTs act as “bridges,” enhancing the connection between existing conductive pathways. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 4369–4377     

Macroporous Polymers with Hierarchical Pore Structure from Emulsion Templates Stabilised by Both Particles and Surfactants

Inspired by natural porous materials, such as wood, bamboo and spongy bone consisting of individual structural units that are hierarchically arranged to optimise mechanical properties such as strength and toughness, synthetic macroporous polymers with enhanced physical properties were created by emulsion templating. Hierarchical poly(merised) high internal phase emulsions (HIPE) were created from HIPEs stabilised simultaneously by particles and a surfactant. In these HIPEs, surfactant stabilised and particle stabilised water droplets coexist, which upon polymerisation of the minority oil phase gives rise to macroporous polymers with a hierarchical pore structure. An improvement of the mechanical properties of our hierarchically structured macroporous polymers at equal porosity was observed, due to a more efficient packing of pores in a configuration that improves mechanical strength despite the presence of interconnecting pore throats. Moreover, the permeability of the hierarchically structured polyHIPEs are exceeding those measured for conventional polyHIPEs made from surfactant only stabilised HIPEs.

     

Preparation of emulsion‐templated fluorinated polymers and their application in oil/water separation

A series of emulsion‐templated fluorinated polymers (polyHIPEs) were first synthesized with introducing 2‐(perfluorohexyl)ethyl methacrylate (PEM) to the external phase of water‐in‐styrene high internal phase emulsion (HIPE) templates. The morphology (i.e., void size and its distribution) of these porous materials could be tuned simply by changing PEM and/or surfactant amount. The synergistic effect between the surface chemistry and surface architecture allowed the polyHIPEs to possess hydrophobicity with a water contact angle of 151°. The superhydrophobicity and oleophilicity of the polyHIPEs, together with their highly open porous structure, make the material a very competitive candidate as a filtration material for oil/water separation in practice with the efficiency of separating dichloromethane from the oil/water mixture of 95%. Such oil/water separating capacity was maintained after 10 cycles of filtration of oil/water, indicating the cyclic usage of the polyHIPE is feasible. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1508–1515     

Polymerized pickering HIPEs: Effects of synthesis parameters on porous structure

A polyHIPE is a highly porous polymer synthesized from monomers within the external phase of a high internal phase emulsion (HIPE). The large amount of difficult to remove surfactant needed for HIPE stabilization can affect the properties of the resulting polymer. A Pickering emulsion is a surfactant‐free emulsion stabilized by solid particles that preferentially migrate to the interface. In this article, the synthesis of crosslinked polyacrylate polyHIPEs based on Pickering HIPEs stabilized using silane‐modified silica nanoparticles is described and the effects of the synthesis parameters on the porous structure are discussed. The silane chemistry, silane content, and nanoparticle content had significant effects on the size of the polyhedral, relatively closed‐cell polyHIPE voids that resulted from aqueous‐phase initiation. Increasing the mixing intensity reduced the wall thickness and produced a more open‐cell structure. The locus of initiation had a significant effect on polyHIPE morphology. Organic‐phase initiation yielded larger, more spherical voids from the more extensive coalescence before the structure could be “locked‐in” at the gel point. Most significantly, the nanoparticles were located within the polymer walls rather than at the interface, as might be expected. The void walls were shown to be an assembly of nanoparticle agglomerate shells that become embedded within the polymer. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1516–1525, 2010     

Acrylic polymer/silica hybrids prepared by emulsifier‐free emulsion polymerization and the sol–gel process

Acrylic polymer/silica hybrids were prepared by emulsifier‐free emulsion polymerization and the sol–gel process. Acrylic polymer emulsions containing triethoxysilyl groups were synthesized by emulsifier‐free batch emulsion polymerization. The acrylic polymer/silica hybrid films prepared from the acrylic polymer emulsions and tetraethoxysilane (TEOS) were transparent and solvent‐resistant. Atomic force microscopy studies of the hybrid film surface suggested that the hybrid films did not contain large (e.g., micrometer‐size) silica particles, which could be formed because of the organic–inorganic phase separation. The Si? O? Si bond formed by the cocondensation of TEOS and the triethoxysilyl groups on the acrylic polymer increased the miscibility between the acrylic polymer component and the silica component in the hybrid films, in which the nanometer‐size silica domains (particles) were dispersed homogeneously in the acrylic polymer component. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 273–280, 2006     

Oil-in-alcohol highly concentrated emulsions as templates for the preparation of macroporous materials

New oil-in-alcohol highly concentrated emulsions were formulated and were used as a templates to obtain macroporous poly(furfuryl alcohol) monoliths by a one-step method. The oil-in-alcohol highly concentrated emulsions were prepared by stepwise addition of the oil phase to the surfactant-alcohol solution and were characterized by optical microscopy and by laser diffraction. The typical structure of highly concentrated emulsions, with close-packed polyhedral droplets, has been observed. Poly(furfuryl alcohol) monoliths were obtained by polymerizing in the external phase of these emulsions. These materials are mainly macroporous and retain the size distribution and morphology from the highly concentrated emulsions. The internal structure of the monoliths was observed by scanning electron microscopy. The images showed an interconnected network with pore size similar to the droplet size of the highly concentrated emulsions used as templates.     

Hydrophobic polyurethane polyHIPEs templated from mannitol within nonaqueous high internal phase emulsions for oil spill recovery

Although amphiphilicity is an integral component for the applications of polyHIPEs (PHs), it is challenging to produce hydrophobic PHs from hydrophilic monomers. Herein, hydrophobic polyurethane (PU) PHs have been fabricated from a water‐soluble mannitol within block copolymer surfactant‐stabilized, nonaqueous high internal phase emulsions (HIPEs). These highly porous, interconnected, macroporous PU PHs were hydrophobic with water contact angles between 102° and 140°, demonstrating that water‐soluble monomers could be used for fabrication of hydrophobic PHs. The block copolymer surfactant acted not only as the HIPE stabilizer, but also as a monomer, enhancing hydrophobicity and overcoming some drawbacks imposed by conventional inert stabilizers. The solvents used for PU PH synthesis and purification were easily recovered and reused, showing that nonaqueous HIPE templating for PU PH preparation is an efficient and facile route. The PU PHs were investigated for oil spill reclamation and they were demonstrated to be an ideal candidate for such an application. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1315–1321     

Acrylic-based high internal phase emulsion polymeric monolith for capillary electrochromatography

The use of high internal phase emulsion polymers (polyHIPEs) for CEC applications has remained relatively unexplored. A few reports exist in the literature for the preparation of similar structures. In this study, polyHIPEs having high porosity, and interconnected open-cell structure, were introduced and evaluated as stationary phase for CEC. The polyHIPE monolithic columns were prepared by the in situ polymerization of isodecylacrylate (IDA) and divinylbenzene (DVB) in the continuous phase of a high internal phase emulsion (HIPE). Due to its well-defined polyHIPE structure with interconnected micron size spherical voids, the columns synthesized with different initiator concentrations were successfully used for the separation of alkylbenzenes. Furthermore, the columns indicated a strong electroosmotic flow (EOF) without any additional EOF generating monomer probably due to the presence of ionizable sulfate groups coming from the water-soluble initiator used in the preparation of polyHIPE matrix. The best chromatographic performance in the separation of alkylbenzenes was achieved by using 70% ACN in the mobile phase with high column efficiency (up to 200 000 plates/m).     

Acrylic polymer/silica organic–inorganic hybrid emulsions for coating materials: Role of the silane coupling agent

Acrylic polymer/silica organic–inorganic hybrid emulsions were synthesized by a simple method, that is, a conventional emulsion polymerization and subsequent sol–gel process, to provide water‐based coating materials. The acrylic polymer emulsions contained a silane coupling agent monomer, such as methacryloxypropyltriethoxysilane, to form highly solvent‐resistant hybrid films. On the other hand, the hybrid films from the surface‐modified polymer emulsions, in which the silane coupling agent was located only on the surface of the polymer particles and the particle core was not crosslinked, did not exhibit high solvent resistance. A honeycomblike array structure, which was derived from the polymer particles (diameter ≈ 50 nm) and the silica domain, on the hybrid film surfaces was observed by atomic force microscopy. The crosslinked core part and silane coupling agent containing the shell part of the polymer particles played important roles in attaining high solvent resistance. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4736–4742, 2006     

Effect of electrolyte in silicone oil-in-water emulsions stabilised by fumed silica particles

Partially hydrophobised fumed silica particles are used to make silicone oil-in-water emulsions at natural pH of the aqueous phase. The stability and rheological properties of the emulsions and suspensions are studied at NaCl concentrations in the range 0-100 mM. It is found that all emulsions are very stable to coalescence irrespective of the NaCl concentration. However, a strong effect of electrolyte on the creaming and rheological properties is observed and linked to the particle interactions in aqueous suspensions. The creaming rate and extent are large at low electrolyte concentrations but both abruptly decrease at salt concentrations exceeding the critical flocculation concentration of the suspension (approximately 1 mM NaCl). The drastic improvement of the stability to creaming is attributed to the formation of a visco-elastic three-dimensional network of interconnected particles and emulsion droplets.     

Macroporous polymers obtained in highly concentrated emulsions stabilized solely with magnetic nanoparticles

Magnetic macroporous polymers have been successfully prepared using Pickering high internal phase ratio emulsions (HIPEs) as templates. To stabilize the HIPEs, two types of oleic acid-modified iron oxide nanoparticles (NPs) were used as emulsifiers. The results revealed that partially hydrophobic NPs could stabilize W/O HIPEs with an internal phase above 90%. Depending upon the oleic acid content, the nanoparticles showed either an arrangement at the oil-water interface or a partial dispersion into the oil phase. Such different abilities to migrate to the interface had significant effects on the maximum internal phase fraction achievable and the droplet size distribution of the emulsions. Highly macroporous composite polymers were obtained by polymerization in the external phase of these emulsions. The density, porosity, pore morphology and magnetic properties were characterized as a function of the oleic acid content, concentration of NPs, and internal phase volume of the initial HIPEs. SEM imaging indicated that a close-cell structure was obtained. Furthermore, the composite materials showed superparamagnetic behavior and a relatively high magnetic moment.     

Synthesis of Macroporous PMMA/Silica Nanocomposite Monoliths in Supercritical Carbon Dioxide

Summary: Macroporous monoliths consisting of silica nanoparticles embedded in poly(methyl methacrylate) (PMMA) were synthesized in supercritical CO₂. Well‐dispersed silica particles, pretreated with functional 3‐(trimethoxysilyl)propyl methacrylate (MPS), were to form colloidal PMMA nanocomposites followed by a sol‐gel transition forming interconnected structures resulting in micron‐sized pores with specific areas between 1 and 7 m² · g⁻¹. SEM and TEM results revealed uniform morphological characteristics of the composite materials and good dispersions of the silica nanoparticles.

SEM micrograph of PMMA/Silica nanocomposites forming interconnected macroporous monolith. The average size of the silica particles is 50 nm.     

表面活性剂稳定高内相乳液的研究进展

具有较高孔隙率和较高比表面积的多孔聚合物材料在能源、化工、生物和功能性材料等领域应用广泛。目前越来越多的研究是以高内相乳液为模板来制备多孔聚合物材料,其中高内相乳液的稳定对多孔聚合物材料的制备十分重要。本文主要介绍了近年来发展的多种用于高内相乳液滴稳定的表面活性剂,以及以高内相乳液为模板制备得到的多孔聚合物材料在多个领域中的应用。     

Designer polymer-based microcapsules made using microfluidics

Filled microcapsules made from double emulsion templates in microfluidic devices are attractive delivery systems for a variety of applications. The microfluidic approach allows facile tailoring of the microcapsules through a large number of variables, which in turn makes these systems more challenging to predict. To elucidate these dependencies, we start from earlier theoretical predictions for the size of double emulsions and present quantitative design maps that correlate parameters such as fluid flow rates and device geometry with the size and shell thickness of monodisperse polymer-based capsules produced in microcapillary devices. The microcapsules are obtained through in situ photopolymerization of the middle oil phase of water-in-oil-in-water double emulsions. Using polymers with selected glass transition temperatures as the shell material, we show through single capsule compression testing that hollow capsules can be prepared with tunable mechanical properties ranging from elastomeric to brittle. A quantitative statistical analysis of the load at rupture of brittle capsules is also provided to evaluate the variability of the microfluidic route and assist the design of capsules in applications involving mechanically triggered release. Finally, we demonstrate that the permeability and microstructure of the capsule shell can also be tailored through the addition of cross-linkers and silica nanoparticles in the middle phase of the double emulsion templates.     

Fabrication of macroporous foam and microspheres of polystyrene by Pickering emulsion polymerization

Poly(styrene-co-methacrylic acid) (PS-co-MAA) particles were synthesized via surfactant-free emulsion polymerization and then used as particulate emulsifiers for preparation of Pickering emulsions. Our results showed that adjusting the solution pH can tune the wettability of PS-co-MAA particles to stabilize either water-in-oil (W/O) or oil-in-water (O/W) Pickering emulsions. Stable W/O emulsions were obtained with PS-co-MAA particles at low pH values due to their better affinity to the dispersed oil phase. In contrast, increasing the pH value significantly changed the stabilizing behavior of the PS-co-MAA particles, leading to the phase inversion and formation of stable O/W emulsions. We found that the oil/water ratio had a significant influence on pH value of the phase inversion. It decreased with decreasing the oil/water ratio, and no phase inversion occurred when the styrene volume fraction reduced to 10 %. Additionally, macroporous polystyrene (PS) foam and PS microspheres were obtained via polymerization of Pickering high internal phase emulsion (Pickering HIPE) and O/W Pickering emulsion, respectively.     

Mechanical properties of emulsion polymer blends

Polymer blend technology has been one of the most investigated areas in polymer science in the past 3 decades. The one area of polymer blends that has been virtually ignored involves simple emulsion blends, although several articles have recently appeared that address film formation and mechanical characteristics. In this study, we investigated the mechanical property behavior of emulsion blends composed of low/high‐glass‐transition‐temperature polymers (where low and high mean below and above the test temperature, respectively). The emulsions chosen for this study had similar particle sizes, and the mixtures were rheologically stable. Two conditions were chosen, a binary combination of polymers that were thermodynamically immiscible and another system that was thermodynamically miscible. The mechanical property results over the entire composition range were compared with the predictions of the equivalent box model (EBM) with the universal parameters predicted by percolation theory. An array of randomly mixed and equal‐size particles of differing moduli was expected to show excellent agreement with theory, and the emulsion blends provided an excellent experimental basis for testing the theory. For the immiscible blend, the EBM prediction for the modulus showed excellent agreement with experimental results. With tensile strength, the agreement between the modulus and theory was good if the yield strength for the higher glass‐transition‐temperature polymer was employed in comparison with the actual tensile strength. The phase inversion point (where both phases were equally continuous) was at a 0.50 volume fraction of each component (based on an analysis employing Kerner's equation), just as expected for a random mixture of equal‐size particles. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1093–1106, 2001     

Sol-gel reaction in acrylic polymer emulsions: the effect of particle surface charge

Acrylic polymer-silica hybrid emulsions were synthesized from both anionic and cationic polymer emulsions by simple post-addition of tetraethoxysilane as a silica precursor. Solvent resistance of the films from the hybrid emulsions and the zeta-potential of the hybrid emulsions suggested the different forms of silica components in each hybrid emulsion. Thermal gravimetric analysis, 29Si NMR measurements, and transmission electron microscope observations revealed that the hybrid emulsion from the anionic polymer emulsion was a mixture of anionic polymer particles and homogeneously dissolved silicate oligomer-polymer. On the contrary, the hybrid emulsion from cationic polymer emulsion consisted of polymer core-silica shell particles. The electrostatic interaction between the cationic polymer particle surface and the silicate would be responsible for the accumulation of the silicate onto the particle surface, leading to the silica shell layer formation. The sol-gel condensation reaction of silicate in the acidic emulsion phase was revealed to be controllable by the surface charge of the coexisting particles.     

Effect of silica particles on stability of highly concentrated water-in-oil emulsions with non-ionic surfactant

Water-in-oil, high internal phase emulsion made of super-cooled aqueous solution containing a mixture of inorganic salts and stabilized with non-ionic surfactant (sorbitan monooleate) alone was investigated. It was not possible to produce a highly concentrated emulsion (with aqueous phase fraction = 94 wt %), stabilized with surface-treated silica, solely: we were able to form an emulsion with a maximal aqueous phase mass fraction of 85 wt % (emulsion inverts/breaks above this concentration). The inversion point is dependent on the silica particle concentration, presence of salt in the aqueous phase, and does not depend on the pH of the dispersed phase. All emulsions stabilized by the nanoparticles solely were unstable to shear. So, the rheological properties and stability of the emulsions containing super-cooled dispersed phase, with regards to crystallization, were determined for an emulsion stabilized by non-ionic surfactant only. The results were compared to the properties obtained for emulsions stabilized by surface treated (relatively hydrophobic) silica nanoparticles as a co-surfactant to sorbitan monooleate. The influence of the particle concentration, type of silica surface treatment, particle/surfactant ratio on emulsification and emulsion rheological properties was studied. The presence of the particles as a co-stabilizer increases the stability of all emulsions. Also, it was found that the particle/surfactant ratio is important since the most stable emulsions are those where particles dominate over the surfactant, when the surfactant’s role is to create bridging flocculation of the particles. The combination of the two types of hydrophobic silica particles as co-surfactants is: one that resides at the water/oil interface and provides a steric boundary and another that remains in the oil phase creating a 3D-network throughout the oil phase, which is even more beneficiary in terms of the emulsion stability.     

Nanocomposites of vinyl chloride–acrylonitrile copolymer and silica

Vinyl chloride–acrylonitrile (VC–AN) copolymer was synthesized through emulsion copolymerization. VC–AN copolymer/silica nanocomposites were prepared by solution blending of copolymer and silica in a common solvent, N,N‐dimethylformamide (DMF). The rheology studies show that the shear‐thinning behavior of the VC–AN copolymer solution becomes less distinct as nano particles are introduced. It was also found that the viscosity of the copolymer solution decreases with adding small amount of nano particles. Transmission electron microscopy observations indicate that the UV‐treated silica could disperse well in the copolymer matrix. Differential scanning calorimeter studies suggest that the presence of the silica suppresses crystallization of the AN segments in the copolymers. Because of the interactions between copolymer chains and inorganic particles, the thermal stability and mechanical strength of the VC–AN copolymers are improved considerably. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3127–3134, 2005