Theoretical and experimental studies in fracture mechanics of crack-like defects under biaxial loading

It is a common point of view in fracture mechanics that, for any geometry of the body with a crack and any boundary conditions for the loading acting in the body plane, the stress and displacement components near the crack tip can be approximated in the framework of the theory of elasticity by a one-parameter or one-term representation, i.e., strictly in terms of the stress intensity coefficients K _I and K _II for an arbitrary failure crack [1, 2]. The authors of [2] specified the Westergaard function of the singular solution for a central crack under the biaxial loading of a plate. This approximate two-component solution has satisfactory accuracy. It is clear from [2] that this method cannot be admitted as a general statement [1], although it has long been assumed to be correct. The cause is that one cannot reasonably justify neglecting the second term in the Williams representation of the stress components in the plane case in the form of eigenfunction series; the contribution of this term in the rectangular coordinate system x, y is independent of the distance from the crack tip. This method may result in a serious mistake, from both the qualitative and quantitative viewpoints, in the prediction of local stresses, displacements, and related variables that are of interest. Apparently, this can best be demonstrated by an example of biaxial loading of a plate with a crack [1]. The unfounded neglect of the second term (whose contribution is independent of the distance from the crack tip) in the series representing the stress components is the source of the above-mentioned difficulties. In this problem, the influence of the load applied in the direction parallel to the crack plane manifests itself only in the second term of the series [3]. Therefore, this term should be clearly determined and studied in detail in the case of technological welding defects (faulty fusions, incomplete fusions, undercuts, and slag inclusions) and crack-like defects (scratches and cuts) in the base metal. The influence of the stress σ _OX along the crack axis on the stress tensor σ _x , σ _y , τ _xy and on the displacements u _x and u _y is confirmed by experimental studies of cracks by the photoelasticity method [4].     

Magneto elastic stress subjected to uniform magnetic field over a thin infinite plate containing an elliptical hole with an edge crack

Two dimensional solutions of the magnetic field and magneto elastic stress are presented for a magnetic material of a thin infinite plate containing an elliptical hole with an edge crack subjected to uniform magnetic field. Using a rational mapping function, each solution is obtained as a closed form. The linear constitutive equation is used for these analyses. According to the electro-magneto theory, only Maxwell stress is caused as a body force in a plate. In the present paper, it raises a plane stress state for a thin plate, the deformation of the plate thickness and the shear deflection. Therefore the magneto elastic stress is analyzed using Maxwell stress. No further assumption of the plane stress state that the plate is thin is made for the stress analysis, though Maxwell stress components are expressed by nonlinear terms. The rigorous boundary condition expressed by Maxwell stress components is completely satisfied without any linear assumptions on the boundary. First, magnetic field and stress analyses for soft ferromagnetic material are carried out and then those analyses for paramagnetic and diamagnetic materials are carried out. It is stated that those plane stress components are expressed by the same expressions for those materials and the difference is only the magnitude of the permeability, though the magnetic fields H_x, H_y are different each other in the plates. If the analysis of magnetic field of paramagnetic material is easier than that of soft ferromagnetic material, the stress analysis may be carried out using the magnetic field for paramagnetic material to analyze the stress field, and the results may be applied for a soft ferromagnetic material. It is stated that the stress state for the magnetic field H_x, H_y is the same as the pure shear stress state. Solutions of the magneto elastic stress are nonlinear for the direction of uniform magnetic field. Stresses in the direction of the plate thickness and shear deflection are caused and the solutions are also obtained. Figures of the magnetic field and stress distribution are shown. Stress intensity factors are also derived and investigated for the crack length.     

Magnetic field and magneto elastic stress in an infinite plate containing an elliptical hole with an edge crack under uniform electric current

Two-dimensional solutions of the electric current, magnetic field and magneto elastic stress are presented for a magnetic material of a thin infinite plate containing an elliptical hole with an edge crack under uniform electric current. Using a rational mapping function, the each solution is obtained as a closed form. The linear constitutive equation is used for the magnetic field and the stress analyses. According to the electro-magneto theory, only Maxwell stress is caused as a body force in a plate which raises a plane stress state for a thin plate and the deformation of the plate thickness. Therefore the magneto elastic stress is analyzed using Maxwell stress. No further assumption of the plane stress state that the plate is thin is made for the stress analysis, though Maxwell stress components are expressed by nonlinear terms. The rigorous boundary condition expressed by Maxwell stress components is completely satisfied without any linear assumptions on the boundary. First, electric current, magnetic field and stress analyses for soft ferromagnetic material are carried out and then those analyses for paramagnetic and diamagnetic materials are carried out. It is stated that the stress components are expressed by the same expressions for those materials and the difference is only the magnitude of the permeability, though the magnetic fields H_x, H_y are different each other in the plates. If the analysis of magnetic field of paramagnetic material is easier than that of soft ferromagnetic material, the stress analysis may be carried out using the magnetic field for paramagnetic material to analyze the stress field, and the results may be applied for a soft ferromagnetic material. It is stated that the stress state for the magnetic field H_x, H_y is the same as the pure shear stress state. Solving the present magneto elastic stress problem, dislocation and rotation terms appear, which makes the present problem complicate. Solutions of the magneto elastic stress are nonlinear for the direction of electric current. Stresses in the direction of the plate thickness are caused and the solution is also obtained. Figures of the magnetic field and stress distribution are shown. Stress intensity factors are also derived and investigated for the crack length and the electric current direction.     

Crack-tip fields for fast fracture of an elastic-plastic material

An asymptotic analysis of the near-tip fields is given for transient crack propagation in an elastic-plastic material. The material is characterized by J₂ flow theory together with a bilinear effective stress-strain curve. Both plane stress and plane strain conditions have been considered. Explicit results are given for the order of the crack-tip singularity, the angular position at which unloading occurs, and the angular variation of the near-tip stresses, all as functions of the crack-tip speed and the ratio of the slopes of the two portions of the bilinear stress-strain relation. It was found that the results are much more sensitive to the elastic-plastic constitutive relation than to the crack speed. This result is important for numerical analyses of dynamic crack propagation problems.     

EXACT SOLUTIONS OF NEAR CRACK LINE FIELDS FOR MODE I CRACK UNDER PLANE STRESS CONDITION IN AN ELASTIC－PERFECTLY PLASTIC SOLID

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Crack-tip fields in steady crack-growth with linear strain-hardening

Singular stress and strain fields are found at the tip of a crack growing steadily and quasi-statically into an elastic-plastic strain-hardening material. The material is characterized byJ₂ flow theory together with a bilinear effective stress-strain curve. The cases of anti-plane shear, plane stress and plane strain are each considered. Numerical results are given for the order of the singularity, details of the stress and strain-rate fields, and the near-tip regions of plastic loading and elastic unloading.     

Analysis of dynamic growth of a tensile crack in an elastic-plastic material

The influence of inertia on the stress and deformation fields near the tip of a crack growing in an elastic-plastic material is studied. The material is characterized by the von Mises yield criterion and J₂ flow theory of plasticity. The crack grows steadily under plane strain conditions in the tensile opening mode. Features of the stress and deformation state at points near the moving crack tip are described for elastic-perfectly plastic response and for several crack propagation speeds. It is found that inertia has a significant effect on the elastic-plastic response of material particles near the crack tip, and that elastic unloading may occur behind the crack tip for higher speeds. The relationship between the applied crack driving force, represented by a remote stress intensity factor, and the crack tip speed is examined on the basis of a critical crack tip opening angle growth criterion. The calculated result is compared with dynamic fracture toughness versus crack speed data for a 4340 steel.     

Stress intensity factor and crack velocity relationship for polyester/TiO2 nanocomposites

The dynamic fracture behavior of polyester/TiO₂ nanocomposites has been characterized and compared with that of the matrix material. A relationship between the dynamic stress intensity factor,K _I and the crack tip velocity,å, has been established. Dynamic photoelasticity coupled with high-speed photography has been used to obtain crack tip velocities and dynamic stress fields around the propagating cracks. Birefringent coatings were used to conduct the photoelastic study due to the opaqueness of the nanocomposites. Single-edge notch tension and modified compact tension specimens were used to obtain a broad range of crack velocities. Fractographic analysis was conducted to understand the fracture process. The results showed that crack arrest toughness in nanocomposites was 60% greater than in the matrix material. Crack propagation velocities prior to branching in nanocomposites were found to be 50% greater than those in polyester.     

THE EXACT SOLUTIONS OF ELASTIC－PLASTIC CRACK LINE FIELD FOR MODE ⅡPLANE STRESS CRACK

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Analyses of steady quasistatic crack growth in plane strain tension in elastic-plastic materials with non-isotropic hardening

Steady state crack propagation problems of elastic-plastic materials in Mode I, plane strain under small scale yielding conditions were investigated with the aid of the finite element method. The elastic-perfectly plastic solution shows that elastic unloading wedges subtended by the crack tip in the plastic wake region do exist and that the stress state around the crack tip is similar to the modified Prandtl fan solution. To demonstrate the effects of a vertex on the yield surface, the small strain version of a phenomenological J₂, corner theory of plasticity (Christoffersen, J. and Hutchinson, J. W. J. Mech. Phys. Solids,27, 465 C 1979) with a power law stress strain relation was used to govern the strain hardening of the material. The results are compared with the conventional J₂ incremental plasticity solution. To take account of Bauschinger like effects caused by the stress history near the crack tip, a simple kinematic hardening rule with a bilinear stress strain relation was also studied. The results are again compared with the smooth yield surface isotropic hardening solution for the same stress strain curve. There appears to be more potential for steady state crack growth in the conventional J₂ incremental plasticity material than in the other two plasticity laws considered here if a crack opening displacement fracture criterion is used. However, a fracture criterion dependent on both stress and strain could lead to a contrary prediction.     

Crack separation energy-rates for the DBCS model under biaxial modes of loading

A Modified version of the Dugdale-Bilby-Cottrell-Swinden (DBCS) model simulating the effect of plasticity at the tip of a crack in an infinite region was used by kfouri and rice (1978) to calculate the crack separation energy-rate G^Δ corresponding to a finite crack growth step Δa during plane strain mode I crack extension. The loading consisted of a remote uniaxial tension σp applied normally to the plane of the crack. Using Rice's path-independent integral J to characterize the applied load in the crack tip region, and assuming the length R of the crack tip plastic zone to be small compared with the length of the crack, an analytical expression was derived relating the ratios (J/G^Δ) and (2a/R) for small values of (2a/R). The analytical solution was incomplete in itself in that the value assumed in the plastic region of the DBCS model for the normal stress Y acting on the extending crack surfaces was the product of the yield stress in uniaxial tension σ_Y and an unknown parameter C, the value of which depends on the effect of the local hydrostatic stresses in the case of plane strain conditions. The analytical solution was compared with a numerical solution obtained from a plane strain elastic-plastic finite element analysis on a centre-cracked plate (CCP) of material obeying the von Mises yield criterion. The value used for the yield stress was 310 MN/m² and moderate isotropic linear hardening was applied with a tangent modulus of 4830 MN/m². A uniaxial tension σp was applied on the two appropriate sides of the plate. The comparisons showed that the analytical and finite element solutions were mutually consistent and they enabled the value of C to be established at 1.91. In the present paper similar comparisons are made between the analytical solution and the finite element solutions for the CCP of the same material under different biaxial modes of loading. By assuming further that the form of the analytical solution does not depend on the details of the geometry and of the loading at remote boundaries, a comparison has also been made with the results of a finite element analysis on a compact tension specimen (CTS) made of the same material as the CCP. The different values of C obtained in each case are consistent with investigations by other authors on the effect of load biaxiality on crack tip plasticity.     

Asymptotic crack-tip fields for dynamic crack growth in compressive power-law hardening materials

The effect of material compressibility on the stress and strain fields for a mode-I crack propagating steadily in a power-law hardening material is investigated under plane strain conditions. The plastic deformation of materials is characterized by the J₂ flow theory within the framework of isotropic hardening and infinitesimal displacement gradient. The asymptotic solutions developed by the present authors [Zhu, X.K., Hwang K.C., 2002. Dynamic crack-tip field for tensile cracks propagating in power-law hardening materials. International Journal of Fracture 115, 323–342] for incompressible hardening materials are extended in this work to the compressible hardening materials. The results show that all stresses, strains, and particle velocities in the asymptotic fields are fully continuous and bounded without elastic unloading near the dynamic crack tip. The stress field contains two free parameters σ_eq0 and s₃₃₀ that cannot be determined in the asymptotic analysis, and can be determined from the full-field solutions. For the given values of σ_eq0 and s₃₃₀, all field quantities around the crack tip are determined through numerical integration, and then the effects of the hardening exponent n, the Poisson ratio ν, and the crack growth speed M on the asymptotic fields are studied. The approximate behaviors of the proposed solutions are discussed in the limit of ν → 0.5 or n → ∞.     

Influence of non-singular stress terms and specimen geometry on small-scale yielding at crack tips in elastic-plastic materials

The plane strain elastic-plastic state at a crack tip is determined for compact tension, bend, double edge-cracked and centre-cracked specimens using a finite element method with triangular constant-strain elements. The solutions are found to differ by 10 to 30 per cent at the ASTM-limit as regards fracture surface displacement, normal stress and plastic zone size. In order to bring the boundary layer solution for the crack problem into agreement with the solution for a specific specimen one has to modify this solution. The modification consists of an addition to the boundary tractions for the boundary layer problem of tractions corresponding to the non-singular, constant second term in a series expansion of the normal stress parallel to the crack plane.     

Mode III effects on interface delamination

For crack growth along an interface between dissimilar materials the effect of combined modes I, II and III at the crack-tip is investigated. First, in order to highlight situations where crack growth is affected by a mode III contribution, examples of material configurations are discussed where mode III has an effect. Subsequently, the focus is on crack growth along an interface between an elastic-plastic solid and an elastic substrate. The analyses are carried out for conditions of small-scale yielding, with the fracture process at the interface represented by a cohesive zone model. Due to the mismatch of elastic properties across the interface the corresponding elastic solution has an oscillating stress singularity, and this solution is applied as boundary conditions on the outer edge of the region analyzed. For several combinations of modes I, II and III crack growth resistance curves are calculated numerically in order to determine the steady-state fracture toughness. For given values of K_I and K_II the minimum fracture toughness corresponds to K_III=0 in most of the range analyzed, but there is a range where the minimum occurs for a nonzero value of K_III.     

GENERAL FORM OF MATCHING EQUATION OF ELASTIC-PLASTIC FIELD NEAR CRACK LINE FOR MODEⅠCRACK UNDER PLANE STRESS CONDITION

Crack line field analysis method has become an independent method for crack elastic-plastic analysis, which greatly simplifies the complexity of crack elastic-plastic problems and overcomes the corresponding mathematical difficulty. With this method, the precise elastic-plastic solutions near crack lines for variety of crack problems can be obtained. But up to now all solutions obtained by this method were for different concrete problems, no general steps and no general form of matching equations near crack line are given out. With crack line analysis method, this paper proposes the general steps of elastic-plastic analysis near crack line for mode Ⅰ crack in elastic-perfectly plastic solids under plane stress condition, and in turn given out the solving process and result for a specific problem.     

Dynamic steady crack growth in elastic-plastic solids—propagation of strong discontinuities

The near-tip field of a mode I crack growing steadily under plane strain conditions is studied. A key issue is whether strong discontinuities can propagate under dynamic conditions. Theories which impose rather restrictive assumptions on the structure of an admissible deformation path through a dynamically propagating discontinuity have been proposed recently. Asymptotic solutions for dynamic crack growth, based on such theories, do not contain any discontinuities. In the present work a broader family of deformation paths is considered and we show that a discontinuity can propagate dynamically without violating any of the mechanical constitutive relations of the material. The proposed theory for the propagation of strong discontinuities is corroborated by very detailed finite element calculations. The latter shows a plane of strong discontinuity emanating from the crack tip (with its normal pointing in the direction of crack advance) and moving with the tip. Elastic unloading ahead of and/or behind the plane of discontinuity and behind the crack tip have also been observed.The numerical investigation is performed within the framework of a boundary layer formulation whereby the remote loading is fully specified by the first two terms in the asymptotic solution of the elasto-dynamic crack tip field, characterized by K₁, and T. It is shown that the family of near-tip fields, associated with a given crack speed, can be arranged into a one-parameter field based on a characteristic length, L_g, which scales with the smallest dimension of the plastic zone. This extends a previous result for quasi-static crack growth.     

A stress analytical solution for Mode III crack within modified gradient elasticity

The strain gradient exists near a crack tip may significantly influence the near-tip stress field. In this paper, the strain gradient and the internal length scales are introduced into the basic equations of mode III crack by the modified gradient elasticity (MGE). By using a complex function approach, the analytical solution of stress fields for mode III crack problem is derived within MGE. When the internal length scales vanish, the stress fields can be simplified to the stress fields of classical linear elastic fracture mechanics. The results show that the singularity of the shear stress is made up of two parts, r^−1/2 part and r^−3/2 part, and the sign of the stress σ_yz changes. With the increase of l_x, the peak value of σ_yz decrease and its location moves farther from the fracture vertex. The influence of strain gradient for mode III crack problem cannot be ignored.     

Asymptotic fields around an interfacial crack with a cohesive zone ahead of the crack tip

This paper considers an interfacial crack with a cohesive zone ahead of the crack tip in a linearly elastic isotropic bi-material and derives the mixed-mode asymptotic stress and displacement fields around the crack and cohesive zone under plane deformation conditions (plane stress or plane strain). The field solution is obtained using elliptic coordinates and complex functions and can be represented in terms of a complete set of complex eigenfunction terms. The imaginary portion of the eigenvalues is characterized by a bi-material mismatch parameter ε = arctanh(β)/π, where β is a Dundurs parameter, and the resulting fields do not contain stress singularity. The behaviors of “Mode I” type and “Mode II” type fields based on dominant eigenfunction terms are discussed in detail. For completeness, the counterpart for the Mode III solution is included in an appendix.     

Numerical study of contact forces for crack closure analysis

Plasticity induced crack closure (PICC) has been widely studied using numerical models. Different numerical parameters can be considered to quantify the opening level, namely one based on the analysis of contact stresses at minimum load. A modified version of this parameter is proposed here, based on nodal contact forces instead of contact stresses. The predictions were found to be similar to those obtained from the contact status of 2nd node behind crack tip. The PICC_contact parameter was also found to be very consistent and adequate for parametric studies of the influence of different physical parameters. The contributions to the opening stress intensity factor of different points along crack flank were found to strongly decrease with distance to crack tip. The cumulative K_open between the crack tip and a distance of 0.1 mm was found to vary from 30% to 100%, increasing with stress ratio, R. Finally, a K solution was developed for punctual forces applied on crack flank and compared with a literature solution for infinite plates. A good agreement was found for plane strain state but significant differences of about 10% were found for plane stress state.