Study on elastic modulus of crosslinked polyurethane/organoclay nanocomposites

In this paper, two polyurethane/clay nanocomposite systems with crosslinked structure were synthesized via in situ polymerization of a polyether‐ as well as a polyester‐based prepolymer with methylene‐bis‐ortho‐chloroanilline (MOCA). Two types of modified clays with different organic modifiers were used in order to see the effect of compatibility between polymer matrix and clays on elastic modulus of nanocomposites. The morphology and the dispersion of clay layers in polyurethanes have been characterized by X‐ray diffraction (XRD) and microscopic techniques. The changes of elastic modulus of nanocomposites with clay content were examined and compared with those predicted by some conventional composite models. The results showed a reasonable fitting of experimental and theoretical values only at very low clay contents. As the clay content exceeds 1.5 wt% in this system, a reduction in elastic modulus was experimentally observed due to insufficient dispersion degree of silicate layers throughout the crosslinked matrix. This behavior was not predicted with the conventional composite theories. A new model on the basis of Wu model was then developed in order to predict the reduction of elastic modulus at various clay contents in crosslinked PU matrix. This model fitted reasonably the experimental results. Copyright © 2010 John Wiley & Sons, Ltd.     

Effects of organophilic clay on the solvent‐maintaining capability,dimensional stability,and electrochemical properties of gel poly(vinylidene fluoride) nanocomposite electrolytes

Four quaternary alkyl ammonium salts were used in an organophilic procedure, performed on montmorillonite clay, and resulted in intercalation in dimethylformamide (DMF) or ethylene carbonate (EC)/propylene carbonate (PC) as a cosolvent between poly(vinylidene fluoride) (PVdF) and the organophilic clay. An examination using X‐ray diffraction revealed that PVdF entered galleries of montmorillonite clay, and it exhibited exfoliation and intercalation phenomena when it was analyzed with transmission electron microscopy. Gel PVdF nanocomposite electrolyte materials were successfully prepared by the addition of the appropriate percentages of DMF or PC/EC as a cosolvent, organophilic clay, and lithium perchlorate to PVdF. The maximum ionic conductivity was 1.03 × 10^?2 S/cm, and the materials exhibited better film formation, solvent‐maintaining capability, and dimensional stability than electrolyte films without added organophilic clays. The results of cyclic voltammetry testing showed that the addition of the organophilic clays significantly enhanced the electrochemical stability of the polymer electrolyte system. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3873–3882, 2002     

Polystyrene nanocomposites based on quinolinium and pyridinium surfactants

In this paper pyridine and quinoline-containing salts were employed to modify montmorillonite. TGA analysis shows that the quinolinium modified clay has a higher thermal stability than the pyridinium modified clay. Polystyrene nanocomposites were prepared by in situ bulk polymerisation and direct melt blending using both clays. The X-ray diffraction and transmission electron microscopy results show the formation of intercalated structures. The 50% degradation temperature of the nanocomposites is increased and so is the amount of char from TGA analysis compared to the virgin polymer. Cone calorimetric results indicate that clay reduces the peak heat release rate and average mass loss rate and thus lowers the flammability of the polymer.     

Nanocomposite of montmorillonite with telechelic sulfonated poly(butylene terephthalate): Effect of ionic groups on clay dispersion, mechanical and thermal properties

Telechelic ionomeric poly(butylene terephthalate) nanocomposites with organically modified clays have been prepared by the melt intercalation technique both in Brabender mixer and in twin screw-extruder. The presence of ionic groups tethered at the end of the polymer chains permits electrostatic interaction between the polymer and the surface of an organically modified clays providing a thermodynamic driving force for the dispersion of the clay platelets in the polymer matrix. The improved dispersion has been verified by TEM and XRD analyses. Nanocomposites with telechelic polymers present therefore consistently higher thermo-mechanical properties and improved thermal and hydrolytic stability respect to nanocomposites with standard PBT. Nanocomposite obtained using PBT with 3% telechelic ionic groups and with 5% of clay present a heat deflection temperature that is 48 °C higher compared to that of the commercial material. The presence of the clay also slightly increases the thermal and hydrolytic stability respect to standard PBT.     

Properties of rubber filled with montmorillonite with various surface modifications

Layered silicate/natural rubber composites were prepared by direct polymer melt intercalation. Na‐montmorillonite Kunipia‐F and its organic derivates (organo‐clays) prepared by ion exchange were used as clay fillers. Silica (SiO₂) Ultrasil VN3, a filler commonly used in the rubber industry, was used in combination with clay fillers. The effect of clay or organo‐clay loading from 1 up to 10 phr without (0 phr) or with silica (15 phr) showed significant improvement of the tensile properties (stress at break, strain at break and modulus M100). Modification of montmorillonite by three alkylammonium cations with the same length of alkylammonium chain (18 carbons) and different structure resulted in altered reinforcing and plasticizing effects of the filler in composites with rubber matrix. Copyright © 2011 John Wiley & Sons, Ltd.     

Effect of polymerically‐modified clay structure on the morphology and properties of UV‐cured polyurethane acrylate/clay nanocomposites

Polyurethane acrylate (PUA)/clay nanocomposites were prepared by UV‐curing from a series of styrene‐based polymerically‐modified clays and PUA resin. Effect of the chemical structure of the polymeric surfactants on the morphology and tensile properties of nanocomposites has been explored. X‐ray diffraction (XRD) and transmission electron microscopy (TEM) experimental results indicated that surfactants having hydroxyl or amino groups show better dispersion and some of the clay platelets were fully exfoliated. However, the composites formed from pristine clay and other polymerically‐modified clays without hydroxyl or amino groups typically contained both tactoids and intercalated structure. The mechanical properties of PUA composites were greatly improved where the organoclays dispersed well. Thermogravimetric analysis (TGA) and differential scanning calorimeter (DSC) were carried out to examine the thermal properties of the composites. The results showed that the loading of polymerically‐modified clays do not effect the thermal stability, but increased the Tgs of PUA/clay composites. Copyright © 2010 John Wiley & Sons, Ltd.     

Preparation,application and water reducing mechanism of a novel fluorescent superplasticizer with improved flow retaining ability and clay tolerance

Abstract

Novel fluorescent polycarboxylate superplasticizer modified by anhydride naphthalene groups was prepared, and characterized by ^1?H NMR and FTIR. Fluidity behaviors of cement suspensions mixed with the polycarboxylate indicated that the superplasticizer not only exhibited good fluidity maintaining properties but also demonstrated stable performance in the coexistence of clay. The addition of quaternary ammonium salt polymer can inhibit the water absorption and expansion of clay. Adsorption amounts, adsorption layer thickness and zeta potential were determined to elucidate the water reducing mechanism. The adsorbed layer thickness was linked to the steric hindrance, deciding the dispersing ability and dispersing retention ability.     

Optimized procedure for clay pillaring with aluminum species used in depollution

This study presents the improved method of smectite type clays pillaring, using aluminum salts. To achieve this goal, natural clay with a percentage of more than 95% montmorillonite was used. In order to analyze the pillaring process, a thermal procedure was used (thermal programmed desorption). The results of the pillaring process show that a controlled distance between the foliar band structures as long as 18·10^–10 m can be obtained. The clays modified by pillaring can be used as molecular sieves in microfiltration processes or as agents in residual water chemical depolluting processes. They also have zeolite properties which make them reusable.     

Clay dispersibility and mechanical property of the epoxy/clay nanocomposites prepared by different treatment methods

The bisphenol‐A type epoxy resin was combined with layered clays. Three types of epoxy/clay nanocomposites were prepared by different clay pretreatment methods, that is, the slurry (clay swelling with polar solvent), organo, and solubilization (organoclay swelling with polar solvent) methods. The organo and solubilization systems showed good dispersibility. The basal spacing of the layered clays in the obtained nanocomposites was evaluated by XRD and TEM observations. The basal spacing of the nanoclay in the solubilization system drastically increased. The mechanical properties were improved with the increase in the clay dispersion. A high modulus and fracture toughness were obtained by improvement of the clay dispersion into the matrix. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1753–1761, 2009     

Preparation, structure, and properties of styrene-ethylene-butylene-styrene block copolymer/clay nanocomposites: Part III. Effectiveness of compatibilizers

Styrene-ethylene-butylene-styrene block copolymer (SEBS)/clay nanocomposites were prepared via a melt mixing technique. Various amounts of two types of compatibilizers, maleated styrene-ethylene-butylene-styrene block copolymer (SEBS-g-MA) and maleated polypropylene (PP-g-MA), were incorporated to improve the dispersion of 5 wt% commercial organoclay (denoted as 20A), respectively. The X-ray diffraction (XRD) and transmission electron microscope (TEM) experimental results revealed that nanocomposites were achieved in all cases. The Fourier Transform infrared spectra and dynamic properties indicated a higher interaction for styrene blocks with clay moiety. The transmittance for the nanocomposites slightly decreased with increasing SEBS-g-MA dosage, which presented an opposing trend compared with the PP-g-MA case. The PP-g-MA compatibilized system conferred higher mechanical properties than the SEBS-g-MA compatibilized system, even though a higher dosage of SEBS-g-MA was beneficial in further expanding the interlayer spacing of the clay. The unexpected results suggested matrix properties and interfacial phase were the major factors in attaining the best performance in terms of mechanical properties for the investigated system.     

Preparation, structure, and properties of styrene-ethylene-butylene-styrene block copolymer/clay nanocomposites: Part II fracture behaviors

Styrene-ethylene-butylene-styrene block copolymer (SEBS)/clay nanocomposites were prepared via a melt mixing technique. Various amounts of two types of maleated compatibilizers, styrene-ethylene-butylene-styrene block copolymer grafted maleic anhydride (SEBS-g-MA) and polypropylene grafted maleic anhydride (PP-g-MA), were incorporated to improve the dispersion of commercial organoclay (denoted as 20A), respectively. PP-g-MA compatibilized system conferred higher tensile strength and tear strength (initiation condition) than SEBS-g-MA compatibilized system. At a fixed content of compatibilizers, the above mechanical properties were improved with increasing clay content as well. By relating tensile strength to tear strength (arrest condition), the average depth of flaw was in the range of 33.8 ± 3.4 μm, which successfully confirmed the extension of Rivlin and Thomas’s theory for conventional elastomers to thermoplastic elastomer/clay nanocomposites for the first time. Cutting strength of SEBS/clay nanocomposites gave an intermediate value when compared with crystalline plastics and conventional amorphous elastomers, which further signified the importance of micro-yielding of styrene domains, crystalline yielding of compatibilizer, and filler reinforcement even in the nano-fracture zone of deformation.     

Gas barrier properties of poly(ε‐caprolactone)/clay nanocomposites: Influence of the morphology and polymer/clay interactions

Poly(ε‐caprolactone)/montmorillonite nanocomposites were prepared maintaining a constant inorganic content with three means: melt blending of poly(ε‐caprolactone) with natural or organomodified clays, in situ polymerization of ε‐caprolactone in the presence of organomodified clays, and initiation of ε‐caprolactone polymerization from the silicate layer with appropriate organomodified montmorillonites and activator. In this last case, the polymer chains were grafted to the silicate layers and it was possible to tune up the grafting density. The presence of clays did not modify the polymer crystallinity. It was shown that the in situ polymerization process from the clay surface improved the clay dispersion. The gas barrier properties of the different composite systems were discussed both as a function of the clay dispersion and of the matrix/clay interactions. The highest barrier properties were obtained for an exfoliated morphology and the highest grafting density. Similar evolution of the permeability and the diffusion coefficients was observed. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 205–214, 2005     

Compatibilisation effect of PP-g-MA copolymer on iPP/SiO2 nanocomposites prepared by melt mixing

In the present study, a series of iPP/SiO₂ nanocomposites, containing 1, 2.5, 5, 7.5, 10 and 15 wt% SiO₂ nanoparticles, were prepared by melt mixing in a twin screw co-rotating extruder. Poly(propylene-g-maleic anhydride) copolymer (PP-g-MA) containing 0.6 wt% maleic anhydride content was added to all nanocomposites at three different concentrations, 1, 2.5 and 5 wt%, based on silica content. Mechanical properties such as tensile strength at break and Young’s modulus were found to increase and to be mainly affected by the content of silica nanoparticles as well as by the copolymer content. For the tensile strength at break as well as for yield point, a maximum was observed, corresponding to the samples containing 2.5-5 wt% SiO₂. At higher concentrations, large nanosilica agglomerates are formed that have as a result a decrease in tensile strength. Young’s modulus increases almost linearly on the addition of SiO₂, and takes values up to 60% higher than that of neat iPP. Higher concentrations of PP-g-MA resulted in a further enhancement of mechanical properties due to silica agglomerate reduction. This finding was verified from SEM and TEM micrographs. Evidently the surface silica hydroxyl groups of SiO₂ nanoparticles react with maleic anhydride groups of PP-g-MA and lead to a finer dispersion of individual SiO₂ nanoparticles in the iPP matrix. The enhanced adhesion in the interface of the two materials, as a result of the mentioned reaction, has been studied and proved by using several equations. The increased Vicat point of all nanocomposites, by increasing the PP-g-MA content, can also be mentioned as a positive effect.     

Nanotailoring of sepiolite clay with poly [styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene]: structure–property correlation

Poly [styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS)/sepiolite clay nanocomposites are prepared by solvent casting method. Two types of schemes have been adopted to establish the compatibility between nonpolar polymer (SEBS) and needle‐like inorganic filler (sepiolite), either by polar modification of the nonpolar polymer or organic modification of the inorganic filler. Structure–property correlation of nanocomposites derived from two different approaches is compared. Structural and morphological analysis of nanocomposites has been investigated by Fourier transform infrared spectroscopy, X‐ray diffraction, field emission scanning electron microscopy and transmission electron microscopy. Fourier transform infrared result shows better compatibility between SEBS and modified sepiolite clay compared to maleic anhydride grafted SEBS and pristine sepiolite in their nanocomposites. Tensile strength and % elongation are found to increase by 32 and 105%, respectively, with the addition of just 3 parts per hundred parts of resin (phr) modified sepiolite clay to pristine SEBS matrix. Moreover, thermal stability has also improved by 96°C with similar loading. This work provides a new insight into the structure and thermo‐mechanical properties of novel SEBS–sepiolite clay nanocomposites. Copyright © 2017 John Wiley & Sons, Ltd.     

聚合物基粘土纳米复合材料的流变行为研究

聚合物基粘土纳米复合材料具有与常规颗粒填充体系类似的流变特性 :在整个频率范围内 ,储能模量和损耗模量均随粘土含量的增加而变高 ,其频率依赖性会表现出非未端行为 :且当粘土含量超过临界值以后 ,储能模量会在低频区表现出似固体的平台发展。但与之不同的是前者在低粘土含量的条件下 (<10 % (wt) )就会表现出似固体行为或非末端行为。这些流变特性还会受到粘土的径厚比、化学特性、聚合物基体的分子结构参数和粘土与基体间的相互作用强度等因素的影响。聚合物基粘土纳米复合材料的流变行为是与其微观结构的形成和演化以及聚合物分子链在特定环境下的粘弹松弛过程紧密联系在一起的。本文综述了插层型、剥离型和聚合物分子链一端受限剥离型聚合物基粘土纳米复合材料在力场作用下的流变特性和粘弹松弛机理方面的研究进展。     

One-step water-assisted melt-compounding of polyamide 6/pristine clay nanocomposites: An efficient way to prevent matrix degradation

Polyamide 6 (PA6)/clay nanocomposites, based on organo-modified and pristine (i.e. purified but non-modified) montmorillonite, were prepared using a water-assisted extrusion process based on the injection of water during extrusion. The formation of a single PA6/water phase during extrusion (shown by High Pressure Differential Scanning Calorimetry (HPDSC)) improves the clay dispersion, decreases the PA6 melting temperature by 66 °C (so-called cryoscopic effect), and thus prevents the polymer matrix degradation during processing. This process enables the compounding of pristine clay-based nanocomposites whose dispersion state, thermal and mechanical performances are close to what is generally reported for organo-modified montmorillonite-based nanocomposites. Advantage was taken of water-assisted extrusion to optimize the clay dispersion by increasing shear rate and of the cryoscopic effect to limit the degradation by decreasing the processing temperature. Using these conditions PA6/pristine clay nanocomposites properties are similar to those of more conventional PA6/organomodified clay nanocomposites.     

Chemically functionalized clay vinyl ester nanocomposites: Effect of processing parameters

The primary objective of this study was to improve montmorillonite clay‐platelet separation in vinyl ester resin matrix by organically modifying the nanoclay platelet with a partially reactive onium salt. The reactive onium salt (ω‐undecylenyl amine hydrochloride) was synthesized from commercial ω‐undecylenyl alcohol through a series of synthetic conversions. Nonreactive onium salt (undecyl amine hydrochloride) was made from commercial undecyl amine. These salts were characterized with ¹H and ¹³C NMR and Fourier transform infrared techniques. The relative amounts of exfoliated, intercalated, and as‐treated clay and the size of the clay particle aggregates depended significantly on the composition of clay and the processing conditions. When the clay was ion‐exchanged with a mixture of reactive and nonreactive onium salts, a partially exfoliated vinyl ester resin polymer nanocomposite was formulated. The addition of a comonomer styrene and high‐intensity ultrasonic mixing produced vinyl ester nanocomposite with the highest degree of clay‐platelet exfoliation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1310–1321, 2004     

Styrenic polymer nanocomposites based on an oligomerically-modified clay with high inorganic content

Clay was modified with an oligomeric surfactant containing styrene and lauryl acrylate units along with a small amount of vinylbenzyl chloride to permit the formation of an ammonium salt so that this can be attached to a clay. The oligomerically-modified clay contains 50% inorganic clay, and styrenic polymer nanocomposites, including those of polystyrene (PS), high-impact polystyrene (HIPS), styrene-acrylonitrile copolymer (SAN) and acrylonitrile-butadiene-styrene (ABS), were prepared by melt blending. The morphologies of the nanocomposites were evaluated by X-ray diffraction and transmission electron microscopy. Mixed intercalated/delaminated nanocomposites were formed for SAN and ABS while largely immiscible nanocomposites were formed for PS and HIPS. The thermal stability and fire properties were evaluated using thermogravimetric analysis and cone calorimetry, respectively. The plasticization from the oligomeric surfactant was suppressed and the tensile strength and Young's modulus were improved, compared to similar oligomerically-modified clays with higher organic content.     

Polymorphism behavior of poly(ethylene naphthalate)/clay nanocomposites

Thermally stable organically modified clays based on 1,3‐didecyl‐2‐methylimidazolium (IM2C10) and 1‐hexadecyl‐2,3‐dimethyl‐imidazolium (IMC16) were used to prepare poly(ethylene naphthalate) (PEN)/clay nanocomposites via a melt intercalation process. The clay dispersion in the resulting hybrids was studied by a combination of X‐ray diffraction, polarizing optical microscopy, and transmission electron microscopy. It was found that IMC16 provided better compatibility between the PEN matrix and the clay than IM2C10, as evidenced by some intercalation of polymer achieved in the PEN/IMC16‐MMT hybrid. The effects of clay on the crystal structure of PEN were investigated. It was found that both pristine MMT and imidazolium‐treated MMT enhanced the formation of the β‐crystal phase under melt crystallization at 200 °C. At 180 °C, however, the imidazolium‐treated MMT was found to favor the α‐crystal form instead. The difference in clay‐induced polymorphism behavior was attributed to conformational changes experienced by the clay modifiers as the crystallization temperature changes. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1040–1049, 2006     

A novel method for preparation of exfoliated UV-curable polymer/clay nanocomposites

The half adduct of isophorone diisocyanate and 2-hydroxyethyl acrylate (IPDI-HEA), as a reactive organic modifier, was used to functionalize Na-montmorillonite (Na-MMT) clay. Unlike the electronic interaction in the conventional cation-exchange method, the driving force for the organic modification came from the chemical reaction between IPDI-HEA and framework hydroxyl groups on the surface of clay. With high degree of organic modification (48%), the d-spacing of clay layer was greatly enlarged to 3.32 nm, and the clay became more organophilic. After in situ photopolymerization among the IPDI-HEA grafted MMT clay, monomers and oligomers, the exfoliated polymer/clay nanocomposites were obtained. X-ray diffraction and transmission electron microscopy were used to detect the structure and morphology of the clay dispersed in the polymer matrix. Compared with the pure polymer materials, the exfoliated polymer/clay nanocomposites exhibited enhancements in mechanical and thermal properties.