Organo-modified montmorillonite/poly(?-caprolactone) nanocomposites prepared by melt intercalation in a twin-screw extruder

Nanocomposites based on biodegradable poly(?-caprolactone) organo-modified clay have been prepared by melt intercalation using a twin-screw extruder. The screw configuration developed allowed us to obtain an intercalated/exfoliated nanocomposite structure using a modified montmorillonite containing no polar groups, in contrast to previous work using mainly alkyl ammonium containing hydroxyl polar groups in poly(?-caprolactone). Montmorillonite nanocomposites were prepared using a specific extrusion profile from a 30 wt% masterbatch of organo-modified clay, which was then diluted at 1, 3 and 5%. Intercalated and/or exfoliated nanocomposites structures were assessed using rheological procedures and confirmed by transmission electron microscopy analysis. Mechanical and thermal properties were found to be strongly dependent on morphology and clay percentage. Crystallinity was only slightly affected by the clay addition. Effect of exfoliation on Young's modulus and thermal stability was investigated. Young's modulus increased significantly and onset degradation temperature measured by TGA was significantly reduced for an exfoliated nanocomposite composition containing 5 wt% organoclay.     

Towards scalable production of polyamide 12/halloysite nanocomposites via water‐assisted extrusion: mechanical modeling,thermal and fire properties

In this study, polyamide 12 (PA12)/untreated halloysite nanotubes (HNTs) nanocomposites are prepared in a semi‐industrial scale extruder using a non‐traditional “one step” water‐assisted extrusion process. A morphological study is carried out using a combination of scanning electron microscopy and transmission electron microscopy analyses to evaluate the influence of water injection and filler content on the quality of clay dispersion. The use of water injection slightly improves the nanoscale dispersion at low HNTs content (<8 wt.%), while this effect is more pronounced at higher filler loading (16 wt.%). A mechanism explaining the physico‐chemical action of water during extrusion is proposed. The materials are characterized with respect to their mechanical, thermo‐mechanical, thermal and fire properties. A strong correlation is found between nanostructure and physical properties; the more uniform dispersion of the clay nanotubes, the higher mechanical reinforcement, thermal stability and fire retardancy of PA12 nanocomposites. Tensile tests results are interpreted in terms of three mechanical models: the Halpin–Tsai's model for stiffness and the interfacial strength model and the Pukanszky's equation for yield strength. Linear fits of the experimental data confirm that the superior reinforcement of nanocomposites prepared using water injection results from improved clay dispersion and better interfacial adhesion between PA12 and HNTs. In view of these promising results, the proposed direct melt compounding method could be easily scaled‐up towards the production of PA12–HNTs nanocomposites at an industrial scale. Copyright © 2013 John Wiley & Sons, Ltd.     

Thermal and flammability properties of polyethersulfone/halloysite nanocomposites prepared by melt compounding

This paper presents a study of polyethersulfone (PES)/halloysite nanotube (HNTs) nanocomposites prepared by melt compounding either through a simple extrusion process or via a water-assisted extrusion procedure. Scanning and transmission electron microscopy techniques are combined with rheological measurements to assess the influence of polymer end groups (–Cl or –OH) and water injection on the HNTs dispersion state. A morphological transition form microcomposite to nanocomposite is achieved when replacing –Cl chain ends of PES by –OH groups, especially when water is injected during processing. By a combination of Soxhlet extraction and thermogravimetric analysis, we show that some PES(OH) chains are covalently bonded onto the aluminosilicate surface during extrusion. A mechanism describing the physico-chemical action of water is presented. The best system in terms of clay dispersion has been retained to characterize PES-HNTs nanocomposites with respect to their thermo-mechanical, thermal and fire (mass loss calorimetry and UL-94) properties. Dynamic mechanical analysis shows a significant enhancement in the storage modulus of halloysite-based nanocomposites when compared to the unfilled matrix. The improved thermal and thermo-oxidative stability of PES in presence of HNTs is mainly attributed to the labyrinth effect provided by individually dispersed nanotubes, which is reinforced during the decomposition process by the formation of a protective charred ceramic surface layer. The mechanism of action of HNTs for fire retardancy of PES presumably arises from a synergistic effect between physical (i.e. ceramic-like structure formation and mechanical reinforcement of the intumescent char) and chemical (i.e. charring promotion) processes taking place in the condensed phase. According to this study, the straightforward and cost-effective melt compounding route could pave the way for future development of high-performance nanoscale polymeric materials combining enhanced thermal properties and excellent flame retardant behaviour.     

Delamination of sodium montmorillonite in PA6 in the presence of melamine polyphosphate

This study describes the influence of melamine polyphosphate (MPP) flame retardant addition on layered structure of virgin sodium montmorillonite (MMT) in PA6/MMT system obtained in extrusion process. It was found that the extrusion of the PA6/MMT binary system in co‐rotating twin screw extruder gives intercalated clay nanocomposites, while during extrusion of ternary PA6/MMT/MPP composite, full exfoliation of clay was obtained in the system. Structure of the composites was proved utilizing wide angle X‐ray scattering and transmission electron microscopy techniques. Exfoliation of MMT in ternary PA6/MMT/MPP system was also confirmed by rheological studies (viscosity and creep measurements) which were carried out using rotational rheometer. Young's modulus of PA6/MMT/MPP was found to be ~25% greater comparing to PA6/MPP of the same filling level. Cone calorimetry experiments proved decrease of heat release rate peak of PA6/MMT/MPP by ~55% comparing to PA6/MPP with the same total filling level. Copyright © 2017 John Wiley & Sons, Ltd.     

Functionalized graphene/thermoplastic polyester elastomer nanocomposites by reactive extrusion‐based masterbatch: preparation and properties reinforcement

A reactive extrusion process was developed to fabricate polymer/graphene nanocomposites with good dispersion of graphene sheets in the polymer matrix. The functionalized graphene nanosheet (f‐GNS) activated by diphenylmethane diisocyanate was incorporated in thermoplastic polyester elastomer (TPEE) by reactive extrusion process to produce the TPEE/f‐GNS masterbatch. And then, the TPEE/f‐GNS nanocomposites in different ratios were prepared by masterbatch‐based melt blending. The structure and morphology of functionalized graphene were characterized by Fourier transform infrared, X‐ray photoelectron spectroscopy, X‐ray diffraction and transmission electron microscopy (TEM). The incorporation of f‐GNS significantly improved the mechanical, thermal and crystallization properties of TPEE. With the incorporation of only 0.1 wt% f‐GNS, the tensile strength and elongation at break of nanocomposites were increased by 47.6% and 30.8%, respectively, compared with those of pristine TPEE. Moreover, the degradation temperature for 10 wt% mass loss, storage modulus at ?70°C and crystallization peak temperature (T_cp) of TPEE nanocomposites were consistently improved by 17°C, 7.5% and 36°C. The remarkable reinforcements in mechanical and thermal properties were attributed to the homogeneous dispersion and strong interfacial adhesion of f‐GNS in the TPEE matrix. The functionalization of graphene was beneficial to the improvement of mechanical properties because of the relatively well dispersion of graphene sheets in TPEE matrix, as suggested in the TEM images. This simple and effective approach consisting of chemical functionalization of graphene, reactive extrusion and masterbatch‐based melt blending process is believed to offer possibilities for broadening the graphene applications in the field of polymer processing. Copyright © 2014 John Wiley & Sons, Ltd.     

Degradation of poly(ethylene terephthalate)/clay nanocomposites during melt extrusion: Effect of clay catalysis and chain extension

Organoclays with various contents of hydroxyl groups and absorbed ammonium were prepared and compounded with poly(ethylene terephthalate) (PET), forming PET/clay nanocomposites via melt extrusion. Dilute solution viscosity techniques were used to evaluate the level of molecular weight of PET/clay nanocomposites. Actually, a significant reduction in PET molecular weight was observed. The level of degradation depended on both the clay structure and surfactant chemistry in organoclays. The composites, based on clay with larger amount of hydroxyl groups on the edge of clay platelets, experienced much more degradation, because the hydroxyl groups acted as Brønsted acidic sites to accelerate polymer degradation. Furthermore, organoclays with different amounts of absorbed ammonium led to different extents of polymer degradation, depending upon the acidic sites produced by the Hofmann elimination reaction of ammonium. In addition, the composite with better clay dispersion state, which was considered as an increasing amount of clay surface and ammonium exposed to the PET matrix, experienced polymer degradation more seriously. To compensate for polymer degradation during melt extrusion, pyromellitic dianhydride (PMDA) was used as chain extender to increase the intrinsic viscosity of polymer matrix; more importantly, the addition of PMDA had little influence on the clay exfoliation state in PET/clay nanocomposites.     

Carboxylate clays: A model study for polypropylene/clay nanocomposites

Sodium-montmorillonite was intercalated by carboxylate salts to prepare carboxylate clays. The intercalation of sodium acetate doubles the clay basal spacing and no degradation of the carboxylate clay is noticed in the extrusion temperature range. These carboxylate clays were used to synthesize polypropylene-graft-maleic anhydride (PP-g-MA)/clay nanocomposites. Nanocomposites were also produced by a one-pot process using in situ prepared carboxylate clay. The carboxylate salts within the clay layers partially neutralize the maleic anhydride groups of the PP-g-MA matrix, in situ during the melt compounding. The ionic groups of the partially neutralized polymer offer favourable interactions with the clay, hence reinforcing the interfacial bond between the polymer and the clay and improving the composite properties. The use of carboxylate clay clearly improves the clay dispersion into the PP-g-MA matrix and improves the nanocomposite’s thermal and rheological properties.     

Phosphorylated silica/polyamide 6 nanocomposites synthesis by in situ sol–gel method in molten conditions: Impact on the fire-retardancy

Polyamide 6 (PA6)/phosphorylated silica nanocomposites were synthesized during PA6 extrusion through in situ formation of the inorganic phase without solvent. This synthesis is based on the hydrolysis-condensation reactions of diethylphosphatoethyltriethoxysilane (SiP) as a functional inorganic precursor in combination with or without tetraethoxysilane (TEOS) dispersed in the molten PA6. This synthesis is carried out during PA 6 matrix extrusion that means at high temperature and under shear. The characterization of the in situ synthesized PA6/phosphorylated silica nanocomposites by solid ²⁹Si Nuclear Magnetic Resonance (NMR), Small Angle X-ray Scattering (SAXS) and Transmission Electron Microscopy (TEM) coupled with Energy Dispersive X-ray spectroscopy (EDX) demonstrated the possibility to directly create in less than 5 min at 220 °C a phosphorylated silica uniformly dispersed in the PA6, i.e. in the form of well dispersed particles or aggregates of sub-micron range. The influence of silicon and phosphorus on the thermal and fire retardant behaviour was investigated by thermogravimetric analysis (TGA), cone calorimeter and UL94 tests. The fire retardant behaviour was modified with a formation of a char and a peak heat release rate (PHRR) decrease by more than 50% for the SiP based nanocomposite compared to the pure PA6.     

Characterisation of the dispersion in polymer flame retarded nanocomposites

Flame retardant nanocomposites have attracted many research efforts because they combine the advantages of a conventional flame retardant polymer with that of polymer nanocomposite. However the properties obtained depend on the dispersion of the nanoparticles. In this study, three types of polymer flame retarded nanocomposites based on different matrices (polypropylene (PP), polybutadiene terephtalate (PBT) and polyamide 6 (PA6)) have been prepared by extrusion. In order to investigate the dispersion of nanoparticles in the polymer containing flame retardant, conventional methods used to characterise the morphology of composites have been applied to FR composites containing nanoclays. XRD, TEM and melt rheology give useful information to describe the dispersion of the nanofiller in the flame retarded nanocomposite. In the PA6-OP1311 (phosphorus based flame retardant) materials, the clay is well dispersed unlike in PBT and PP materials where microcomposites are obtained with some intercalation. The poor dispersion is also highlighted by NMR measurements but the presence of flame retardant particles interferes in the quantitative evaluation of nanoclay dispersion and underestimations are made.     

Obtaining nanocomposites of polyamide 6 and cellulose whiskers via extrusion and injection molding

Nanocomposites of polyamides with cellulose whiskers are difficult to obtain by conventional processing of extrusion and injection molding because of the low thermal stability of the cellulosic nanostructures and the relatively high processing temperature of polyamides, which is higher than the temperature of thermal degradation of cellulose whiskers. Thus, in this study cellulose whiskers were coated with polyamide 6 (PA6) in order to increase their thermal stability and prevent the formation of agglomerates. This coating on cellulose whiskers allows their application to obtain nanocomposites with polyamides, whose processing temperatures are relatively high, around 250 °C. Cellulose whiskers (CWs) were obtained from cotton fibers by acid hydrolysis. The freeze-dried CWs were coated with PA6 by dispersing them in formic acid; PA6 was solubilized in this suspension. The cellulose-coated whiskers (CCWs) were characterized by X-ray diffraction, differential scanning calorimetry (DSC), thermogravimetry (TG), scanning electron microscopy (SEM-FEG) and infrared spectroscopy. SEM-FEG and TG results showed that the PA6 coating on CWs prevented high agglomeration of dried CWs and promoted an increase in their thermal stability from 180 to 280 °C, allowing the use of CCWs to obtain nanocomposites with PA6 using conventional processing routes, such as extrusion and injection molding, at appropriate processing temperatures. In this way, 1 wt% CCWs was used to prepare nanocomposites with PA6. The PA6 + 1CW nanocomposites were compared to neat PA6 without CWs. The samples were characterized by tensile tests and DSC, and the results showed that the PA6 coating on CWs was effective in raising the thermal stability of CWs, improving the dispersion of CWs in the matrix of PA6, resulting in a 45 % increase in the elastic modulus of the nanocomposite with only 1 wt% of coated cellulose whiskers in comparison to neat PA6.     

Prevulcanized natural rubber latex/clay aerogel nanocomposites

Natural rubber latex (NR)/clay aerogel nanocomposites were produced via freeze-drying technique. The pristine clay (sodium montmorillonite) was introduced in 1-3 parts per hundred rubber (phr) in order to study the effect of clay in the NR matrix. The dispersion of the layered clay and the morphology of the nanocomposites were determined by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. Cure characteristics, thermal stability, and the crosslink density of thermal and microwave-cured NR and its composites were investigated. XRD patterns indicated that both intercalated and exfoliated structures were observed at loadings of 1-3 phr clay. SEM studies revealed that the clay aerogel structure was formed at 3 phr clay loading. The increment in Shore A hardness of nanocomposites compared with pure NR signified excellent polymer/filler interaction and the reinforcing effect of the clay to rubber matrix. This was supported by an increase in maximum rheometric torque and crosslink density. The crosslink density of clay-filled NR vulcanizate was found to increase with the pristine clay content in both thermal and microwave curing methods. However, microwave-cured 2 and 3 phr-filled NR vulcanizates exhibited higher crosslink density than those which were thermal-cured under the same curing temperature. In addition, thermal stability studies showed that pristine clay accelerated the decomposition of NR by showing a slight decrease in onset and peak decomposition temperatures along with clay content.     

Influence of the compatibilizer polarity and molar mass on the morphology and the gas barrier properties of polyethylene/clay nanocomposites

In this study, different modified polyethylenes with different molar masses and different modification rates were examined as compatibilizers to prepare high density polyethylene/organoclay nanocomposites. Nanocomposites having 5 wt % organo-modified clay and 20 wt % interfacial agent were prepared by melt blending. The effect of compatibilizer molar mass and polarity was investigated on the clay dispersion and on the gas barrier properties. It was observed that the amount of large and dense fillers aggregates was considerably reduced by introduction of an interfacial agent. The nanocomposite final morphology was governed by a diffusion/shear mechanism. A high degree of clay delamination was obtained with the high molar mass compatibilizers, whereas highly swollen clay aggregates resulted from the incorporation of the low molar mass interfacial agents. In the investigated nanocomposites series, the barrier properties could not be directly related to the clay dispersion state but resulted also from the matrix/clay interfacial interactions. A gas transport mechanism based on these both parameters was proposed to explain the barrier properties evolution in these low polar nanocomposites series. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2593–2604, 2008     

Influence of compatibilizer degradation on formation and properties of PA6/organoclay nanocomposites

Nanocomposites based on polyamide 6 (PA6) and commercial layered silicates have been prepared by both in situ polymerization and melt compounding. The main aim of the present work has been centred on compatibilizer degradation, caused by the preparation conditions, in terms of nanocomposite end features. Two montmorillonite (MMT)-type, organically-modified clays (OMLS), namely Cloisite 30B^® and Nanofil 784^®, and a sodium MMT (Cloisite Na^®) have been studied. Thermal properties of the layered silicates have been evaluated by TGA, IR, WAXD and pyrolysis-gas-mass. In order to better assess the influence of high temperature processes on clay modifications, a thermal treatment which mimics the conditions used during the in situ polymerization (4 h at 250 °C) has been applied on layered silicates. The above treatment, besides the elimination of absorbed water from all the clays, turned out to prove noteworthy differences in compatibilizer modification for the two organoclays. Indeed, in the case of Closite 30B^® only a removal of organic molecules outside the silicate galleries and a likely reorganization of those present inside the galleries have been detected, while a relevant chemical modification of Nanofil 784^® compatibilizer has been conversely found.As far as nanocomposite characteristics are concerned, the latter have been found to depend on both the preparation method and clay type. In the case of in situ polymerization, also thermally-treated layered silicates, coded (T), have been used, in order to put more clearly in evidence the role of compatibilizer decomposition on nanocomposite formation and properties. Indeed, nanocomposite samples containing Closite 30B^®(T) have been found to be completely exfoliated, while the same thermal treatment seems to make worse the properties of those based on Nanofil 784^®(T). Furthermore, with respect to nanocomposites based on pristine clays, samples containing thermally-treated silicates turned out to be different in terms of both molecular mass and crystal structure of the polymer matrix. Namely, PA6 γ-form seems to be promoted for all nanocomposites prepared in such a way, probably because of water removal at high temperature, which makes -OH groups of the layered silicate more free to interact with polyamide chains, thus causing a restriction of their mobility.     

Structure/Property Relationships for Polyamide 6 / Organoclay Nanocomposites in the Melt and in the Solid State

Commercial nanocomposites of polyamide 6 prepared by melt compounding with organoclays were characterized by complex viscosities and relaxation time spectra derived from storage and loss shear moduli measured in the melt state at 230°C, and by wide- and small-angle X-ray scattering, differential scanning calorimetry and stretching calorimetry in the solid state. In the melt state, the decrease of ∼ 25 % (compared to the pristine sample) in Newtonian viscosity at the lowest clay loading (2.5 %) suggested a lower equilibrium elasticity modulus of an entangled melt, as the small amounts of organoclay nanoparticles acted as specific “diluents” for the initial entanglement network. However, by increasing the clay loading this effect disappeared due to the importance of strong interactions at the nanoparticle/melt interface, leading to the formation of a fairly thick boundary interphase (BI) around the nanoparticles and ending up in the build-up of an “infinite cluster” of clay nanoparticles coated with BI at the highest (albeit still unusually low) clay loading (7.5 %). In the solid state, organoclay nanoparticles proved to induce the crystallographic α → γ transformation of PA6 , while the matrix crystallinity in nanocomposites remained essentially unchanged. In the range of elastic (reversible) behavior below the apparent yield strains ϵ* , the highest Young's moduli E and the lowest linear thermal expansion coefficients α_L were observed for dried nanocomposites, while the lowest E and the highest α_L corresponded to the moisturized, pristine PA6. The endothermal process of shape distortion of the lamellar crystals was assumed to precede the onset of the exothermal process of lamellar fragmentation in the range of inelastic (irreversible) behaviour of PA6 above ϵ* . The energy balance of the inelastic behaviour of nanocomposites was dominated by the endothermal process of lamellar shape distortion.     

The rheological behavior of ethylene vinyl acetate copolymer/rectorite nanocomposites during the melt extrusion process

To optimize the preparation process for ethylene vinyl acetate (EVA)/rectorite nanocomposites during the melt extrusion, the effect of rectorite on the rheological property of molten polymer has been explored in this paper. The dispersion of rectorite in EVA was probed by X‐ray diffraction, and the rheological behaviors of EVA copolymer and EVA/rectorite nanocomposites during the extrusion process were investigated by means of HAAKE minilab. The positron results reveal that introducing the rectorite in EVA matrix increases the interfaces in composites. And the rheological results indicate that the viscosity of EVA and EVA/rectorite nanocomposites in the molten state was influenced by the processing temperature, processing time and shearing rate. For all the samples, the viscosity increases with increasing the shear rate, and decreases with increasing extrusion temperature. Moreover, compared with the pure EVA, the EVA/rectorite nanocomposite presents a lower viscosity at the same processing condition. Copyright © 2016 John Wiley & Sons, Ltd.     

Characterization of polypropylene/layered silicate nanocomposites prepared by single-step method

The extent of organo-modified clay (C93A) platelets dispersion in polymer matrix and crystallization and melting behavior of iPP-based nanocomposites prepared by a single-step melt-mixing method were investigated by wide-angle X-ray diffraction (WAXD), transmission (TEM), scanning electron microscopy (SEM), and differential scanning calorimetry (DSC). WAXD patterns revealed exfoliated structure of nanocomposites containing 1 wt% clay, and mixed intercalated/exfoliated structure at higher concentration of nanoclay. The isothermal crystallization proceeds faster in the matrix polymer (iPP/PP-g-MA) than in nanocomposite samples. The results obtained for T _m ^o suggest that the presence of nanoclay has induced a perfection of the formed crystals. The presence of C93A particles in PP leads to increase in crystallization peak temperature implying nucleating ability of clay particles, which was more pronounced in exfoliated than in mixed intercalated/exfoliated system.     

PA‐6 and EVA alloy/clay nanocomposites as char forming agents in poly(propylene) intumescent formulations

This study investigates the influence of nylon‐6 (PA‐6) and ethylene‐vinyl acetate copolymer (EVA) alloy/clay nanocomposites on the properties of the flame‐retardant (FR) poly(propylene). Cone calorimetry and scanning electron microscopy (SEM) techniques were used to investigate the effect of PA‐6 and EVA alloy nanocomposites on the fire properties and dispersion of intumescent flame‐retardants (IFRs). The experimental results show that PA‐6 and EVA alloy nanocomposites improve the fire and mechanical properties of the FR poly(propylene). It is also shown that the improvement of the properties mainly depends on the weight ratio of PA‐6 and EVA in the alloys. The probable mechanisms are discussed in this paper. Copyright © 2005 John Wiley & Sons, Ltd.     

Co‐continuous Polyamide 6 (PA6)/Acrylonitrile‐Butadiene‐Styrene (ABS) Nanocomposites

Summary: Polyamide 6 (PA6)/acrylonitrile‐butadiene‐styrene (ABS) (40/60 w/w) nanocomposites with a novel morphology were prepared by the melt mixing of PA6, ABS and organoclay. The blend nanocomposites had a co‐continuous structure, in which both PA6 and styrene‐acrylonitrile (SAN) were continuous phases. It was found that the toughening rubber particles were only located in the SAN phase and the strengthening clay platelets were selectively dispersed in the PA6 phase. The co‐continuous nanocomposites showed greatly improved mechanical properties over the whole temperature range when compared with the same blend sample without clay.

Schematic diagram for the co‐continuous ABS/PA6 blend nanocomposite.     

Mesua ferrea L. seed oil based highly thermostable and biodegradable polyester/clay nanocomposites

Nanotechnology holds the prospective for pervasive and avant-garde changes to improve performance of materials. Mesua ferrea L. seed oil based highly thermostable and biodegradable polyester/clay nanocomposites have been prepared at different dose levels of nanoclay. The highly branched polyester resin was synthesized by condensation of 2,2-bis(hydroxymethyl) propionic acid with M. ferrea L. seed oil based carboxyl terminated pre-polymer. FTIR, rheometric, XRD, SEM and TEM studies unmasked well-dispersed partially exfoliated nanocomposites with good interfacial interaction. The results showed 2.6 and 6 times increase of tensile strength and elongation at break respectively, and about 150 °C increase of thermostability by the influence of nanoclay loading (1-5 weight %) compared to the pristine polymer. Two strains of Pseudomonas aeruginosa (PN8A1 and vs1) and one Bacillus subtilis strain (MTCC73) were used to study microbial degradation of pristine polymer and nanocomposite systems, with the revelation of enhanced degradation with increasing nanoclay loading.     

An investigation into sintering of PA6 nanocomposite powders for rotational molding

The objective of this work is to study the sintering behavior of polyamide 6 (PA6) powders and PA6 nanocomposites by means of thermomechanical (TMA) and dimensionless analysis in view of its technological application in rotational molding. TMA analysis was used to monitor the bulk density evolution of PA6 powders and PA6 nanocomposites when heated above the melting temperature. Experimental TMA results indicate that the sintering of PA6 and PA6 nanocomposites occurs in two different steps, namely powder coalescence and void removal. Furthermore, TMA analysis showed that relevant degradation phenomena occur during the sintering of PA6 and PA6 nanocomposites, leading to gas formation in the molten polymer. The suitability of these materials in rotational molding was then assessed by defining a processing window, as the temperature difference between the endset sintering and the onset degradation. The heating rate dependence of the processing window was explained by means of dimensionless analysis, showing that powder coalescence is influenced by the viscosity evolution of the matrix, whereas void removal is influenced by the gas diffusivity inside the molten matrix. Therefore, the diffusion activation energy correlates the endset sintering temperature to the heating rate. On the other hand, the onset degradation temperature depends on the heating rate, due to the characteristic activation energy of the degradation process. Accordingly, the width of the processing window mainly depends on the values of the activation energies for diffusivity and degradation. The width of the processing window for neat PA6 was found to be too narrow to candidate this polymer for rotational molding. The addition of nanofiller causes a narrowing of the processing window, whereas the PA6 matrix modified with a thermal stabilizer showed a sufficiently broad processing window, compatible for use in rotational molding.