Effect of the diisocyanate on the structure and properties of polyurethane acrylate prepolymers

In this study, we investigated the role of diisocyanate on the properties of polyurethane acrylate (PUA) prepolymers based on polypropylene oxide (M̄_n = 2000 g · mol⁻¹). The diisocyanates studied were isophorone diisocyanate, 4‐4′dicyclohexylmethane diisocyanate, and toluene diisocyanate (pure 2,4‐TDI, pure 2,6‐TDI, and a TDI mixture, TDI_tech). The molecular structure of the diisocyanate had a major role on the course of the polycondensation and, more precisely, on the sequence length distribution of the final prepolymer. Moreover, the structural organization of the prepolymer also strongly depended on the nature of the diisocyanate. Two types of behaviors were particularly emphasized. On the one hand, the PUA synthesized from 2,4‐TDI displayed an enhanced intermixing between soft polyether segments and hard urethane groups, as revealed by the analysis of hydrogen bonding in Fourier transform infrared. Consecutively, the glass transition shifted to higher temperatures for these polymers. On the other hand, strong hard–hard inter‐urethane associations were observed in 2,6‐TDI‐based prepolymers; these led to microphase segregation between polyether chains and urethane groups, as revealed by optical microscopy. This inhomogeneous structure was thought to be responsible for the unusual rheological behavior of these PUA prepolymers. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2750–2768, 2000     

The influence of hard‐segments on two‐phase structure and shape memory properties of PCL‐based segmented polyurethanes

Poly(ε‐caprolactone)‐based segmented polyurethanes (PCLUs) were prepared from poly(ε‐caprolactone) diol, diisocyanates (DI), and 1,4‐butanediol. The DIs used were 4,4′‐diphenylmethane diisocyanate (MDI), 2,4‐toluenediisocyanate (TDI), isophorone diisocyanate (IPDI), and hexamethylene diisocyanate (HDI). Differential scanning calorimetry, small‐angle X‐ray scattering, and dynamic mechanical analysis were employed to characterize the two‐phase structures of all PCLUs. It was found that HDI‐ and MDI‐based PCLUs had higher degree of microphase separation than did IPDI‐ and TDI‐based PCLUs, which was primarily due to the crystallization of HDI‐ and MDI‐based hard‐segments. As a result, the HDI‐based PCLU exhibited the highest recovery force up to 6 MPa and slowest stress relaxation with increasing temperature. Besides, it was found that the partial damage in hard‐segment domains during the sample deformation was responsible for the incomplete shape‐recovery of PCLUs after the first deformation, but the damage did not develop during the subsequent deformation. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 557–570, 2007     

Controlled formation of isocyanate‐terminated star polyethers avoiding chain extension

Star polymers with reactive isocyanate end groups were prepared via the end capping of hydroxy‐terminated star polyether polyols with toluene diisocyanate (TDI; 80% = 2,4 TDI, 20% = 2,6 TDI). The multifunctional polyols and TDI were reacted in bulk without a catalyst. This procedure was optimal in regard to the product yield, minimizing unfavorable coupling side reactions and avoiding crosslinking reactions. The experimental results were based on theoretical studies of the reaction kinetics. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2555–2565, 2000     

Preparation and properties of imide‐containing elastic polymers from elastic polyureas and pyromellitic dianhydride

A new approach to obtain imide‐containing elastic polymers (IEPs) via elastic and high‐molecular‐weight polyureas, which were prepared from α‐(4‐aminobenzoyl)‐ω‐[(4‐aminobenzoyl)oxy]‐poly(oxytetramethylene) and the conventional diisocyanates such as tolylene‐2,4‐diisocyanate(2,4‐TDI), tolylene‐2,6‐diisocyanate(2,6‐TDI), and 4,4′‐diphenylmethanediisocyanate (MDI), was investigated. IEP solutions were prepared in high yield by the reaction of the polyureas with pyromellitic dianhydride in N‐methyl‐2‐pyrrolidone (NMP) at 165°C for 3.7–5.2 h. IEPs were obtained by the thermal treatment at 200°C for 4 h in vacuo after NMP was evaporated from the resulting IEP solutions. We assumed a mechanism of the reaction via N‐acylurea from the identification of imide linkage and amid acid group in IEP solutions. NMR and FTIR analyses confirmed that IEPs were segmented polymers composed of imide hard segment and poly(tetramethylene oxide) (PTMO) soft segment. The dynamic mechanical and thermal analyses indicated that the IEPs prepared from 2,6‐TDI and MDI showed a glass‐transition temperature (T_g ) at about −60°C, corresponding to T_g of PTMO segment, and suggested that microphase‐separation between the imide segment and the PTMO segment occured in them. TGA studies indicated the 10% weight‐loss temperatures (T₁₀) under air for IEPs were in the temperature range of 343–374°C. IEPs prepared from 2,6‐TDI and MDI showed excellent tensile properties and good solvent resistance. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 715–723, 2000     

Synthesis and deblocking of cardanol‐ and anacardate‐blocked toluene diisocyanates

Methyl anacardate and secondary butyl anacardate were prepared from anacardic acid and corresponding alcohols and were used, in addition to cardanol, as blocking agents for 2,4‐toluene diisocyanate (TDI). Blocked diisocyanate adducts were characterized via nitrogen estimation, Fourier transform infrared spectroscopy, and proton nuclear magnetic resonance spectroscopy. The deblocking temperatures of the adducts were determined using an FTIR spectrophotometer in conjunction with the carbon dioxide evolution method. The gel times of hydroxyl‐terminated polybutadiene–TDI adducts also were determined. Deblocking temperature and gel time analyses revealed that cardanol‐blocked 2,4‐TDI deblocks at a lower temperature and at a higher rate compared with anacardate‐blocked adducts. In addition, it was found that the electron‐withdrawing ester group reduces the deblocking temperature of the adduct only when it is in solvated form. All adducts were waxy solids that were found to be soluble in polyether polyol, polyester polyol, and polyhydrocarbon polyols. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4047–4055, 2004     

Calcium‐containing poly(urethane‐urea)s: Synthesis,spectral, and thermal studies

A calcium salt of mono(hydroxypentyl)phthalate [Ca(HPP)₂] was synthesized by the reaction of 1,5‐pentanediol, phthalic anhydride, and calcium acetate. Four different bisureas such as hexamethylene bis(ω,N‐hydroxyethylurea), tolylene 2,4‐bis(ω,N‐hydroxyethylurea), hexamethylene bis(ω,N‐hydroxypropylurea), and tolylene 2,4‐bis(ω,N‐hydroxypropylurea) were prepared by reacting ethanolamine or propanolamine with hexamethylene diisocyanate (HMDI) or tolylene 2,4‐diisocyanate (TDI). Calcium‐containing poly(urethane‐urea)s (PUUs) were synthesized by reacting HMDI or TDI with 1:1 mixtures of Ca(HPP)₂ and each of the bisureas with di‐n‐butyltin dilaurate as a catalyst. The PUUs were well characterized by Fourier transform infrared spectroscopy, ¹H and ¹³C NMR, solid‐state ¹³C–cross‐polarization/magic‐angle spinning NMR, viscosity, solubility, elemental analysis, and X‐ray diffraction studies. Thermal properties of the polymers were also examined with thermogravimetric analyses and differential scanning calorimetry. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1809–1819, 2004     

Synthesis and characterization of hyperbranched poly(urea‐urethane)s based on AA* and B2B* monomers

Hyperbranched aromatic and aliphatic poly(urea‐urethane)s were prepared by the one‐pot method using 2,4‐toluylene diisocyanate (TDI), isophorone diisocyanate, and 2(3‐isocyanatopropyl)cyclohexyl isocyanate as AA* monomers and diethanol amine and diisopropanol amine as B₂B* monomers. The characteristics of the resulting polymers were very sensitive to slight changes in the reaction conditions, such as temperature, concentration, and type of catalyst used, as can be seen from the results of gel permeation chromatography and differential scanning calorimetry. The structures were analyzed in detail using ¹H and ¹³C NMR spectroscopy. By using model compounds, the different isomeric structures of the TDI polymers were deduced, their percentages of their linear, terminal, and dendritic subunits were calculated, and their degree of branching (DB) was determined. DB values up to 70% were reached depending on the reaction conditions and stoichiometry of the monomers. The number of terminal groups decreased significantly when dibutylamine was used to stop the reaction instead of B₂B*, indicating the presence of a significant number of unreacted isocyanate groups in the hyperbranched product when the polyaddition reaction was stopped. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3062–3081, 2004     

The use of HPLC for the analytical determination of diisocyanates and acid anhydrides in the air of working environments

Abstract

Measurements of airborne concentrations of (monomeric) 2,4- and 2,6-toluene diisocyanate (2,4- and 2,6- TDI), 4,4′ - diisocyanato diphenylmethane (MDI) and phthalic anhydride have been performed at 17 Danish manufactories using these compounds in the production of polyurethane foams, insulating materials, elastomers, coatings, lacquers and glues.

Diisocyanate vapours at workplaces were collected in impingers, containing a solution of 9-(N-methylaminomethyl)-anthracene (1 × 10^?4 M) in toluene. By reaction with this amine compound the diisocyanates are converted to stable urea derivatives. Phthalic anhydride particles were collected on glass fiber filters.

For separation and detection of the diisocyanate derivatives and the phthalic acid formed upon hydrolysis of its anhydride, reversed phase high performance liquid chromatography on a bonded octadecylsilyl phase using isocratic elution with acetonitrile/water and UV-monitoring at Λ = 254 nm were used. The results obtained for each manufactory are presented.     

Small-angle X-ray scattering studies of microdomain structure in segmented polyurethane elastomers

The small-angle x-ray scattering (SAXS) technique has been used to characterize the detailed microphase structure of two crosslinked segmented polyurethane elastomers. Both copolymers contain trifunctional polypropylene ether triols in the rubbery elastomeric block, but are synthesized with different hard segments: a symmetric 4,4′-diphenylmethane diisocyanate (MDI) chain extended with butanediol (BD); and an 80/20 mixture of asymmetric 2,4-toluene diisocyanate (TDI) and symmetric 2,6-toluene diisocyanate (TDI) chain extended with ethylene glycol (EG). Calculations of SAXS invariants and determinations of deviations from Porod's law are used to examine the degree of phase segregation of the hard- and soft-segment domains. Results show that the overall degree of phase separation is poorer in the asymmetric TDI/EG-based copolymer than in the symmetric MDI/BD-based copolymer. Determination of diffuse phase boundary thicknesses, however, reveals that the domain boundaries are sharper in the asymmetric TDI/EG system. The contrasting morphologies found in the two systems are interpreted in terms of differences in hard-soft segment compatibility, diisocyanate symmetry, and diisocyanate length. Coupled with conformational considerations, this information is used to construct a new model for polyurethane hard-segment microdomain structure. Important features of the model are that it takes into account the effects of hard-segment sequence length distribution and allows for folding of the longer hard-segment sequences back into the hard-segment domain.     

Urea hard segment morphology in flexible polyurethane foam

A series of flexible polyurethane slabstock foam samples were prepared with varying water content and studied using transmission electron microscopy (TEM), video-enhanced optical microscopy (VEM), and small-angle X-ray scattering (SAXS). A new TEM sample preparation technique was developed in which the foam is impregnated with water, frozen, and microtomed, and the polyether soft segment is selectively degraded in the electron beam. Structures of two size scales were detected. A texture with grains (“urea aggregates”) 50–200 nm in size was imaged using both VEM and low-magnification TEM for foams with formulations containing more than 2 pphp water. For the first time, images of urea hard segment microdomains in polyurethane foam (approximately 5 nm in size) were obtained using high-magnification TEM. A microdomain spacing of approximately 6–8 nm was estimated from the SAXS scattering profiles. Glycerol was added to one of the formulations in order to modify the urea microphase separation and to give insight into morphology development in molded polyurethane foam systems. No structure was observed in low-magnification TEM images of the glycerol-modified foam, although smaller structures (hard segments) were detected at high magnification and by SAXS. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 573–581, 1998     

Synthesis of TiO2–SiO2/polymer core–shell microspheres with a microphase‐inversion method

A novel microphase‐inversion method was proposed for the preparation of TiO₂–SiO₂/poly(methyl methacrylate) core–shell nanocomposite particles. The inorganic–polymer nanocomposites were first synthesized via a free‐radical copolymerization in a tetrahydrofuran solution, and the poor solvent was added slowly to induce the microphase separation of the nanocomposite and result in the formation of nanoparticles. The average particle sizes of the microspheres ranged from 70 to 1000 nm, depending on the reaction conditions. Transmission electron microscopy and scanning electron microscopy indicated a core–shell morphology for the obtained microspheres. Thermogravimetric analysis and X‐ray photoelectron spectroscopy measurements confirmed that the surface of the nanocomposite microspheres was polymer‐rich, and this was consistent with the core–shell morphology. The influence of the synthetic conditions, such as the inorganic composition and the content of the crosslinking monomer, on the particle properties was studied in detail. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3911–3920, 2006     

A solvent-free sampling method for airborne toluene diisocyanate

Summary A useful method of sampling and measurement of toluene diisocyanate concentration in atmosphere is described. The sampler consists of glass-fibre filters impregnated with the reagent 1-(2-methoxyphenyl)piperazine¹ so that the 2,4 and 2,6 isomers of TDI react to form urea derivatives which are analysed by high performance liquid chromatography in isocratic mode on cyan-amino and C₁₈ bonded phases. A dynamic system was used to generate standard atmospheres of TDI and to validate the sampling method within the humidity range of 0% to 75%. A coated filter, a bubbling solution and an impregnated silica gel were compared as samplers requiring the piperazine reagent in performance experiments.     

Liquid‐crystalline thermosets by the curing of dimeric liquid‐crystalline epoxyimine monomers with 2,4‐toluene diisocyanate

We studied the curing processes of several series of dimeric liquid‐crystalline epoxyimine monomers with 2,4‐toluene diisocyanate (TDI) alone or with added catalytic proportions of 4‐(N,N‐dimethylamino)pyridine. We obtained isotropic materials or liquid‐crystalline thermosets with different degrees of order, which depended on the structures of the monomers. To fix ordered networks, we had to do the curing in two steps when TDI was used alone as the curing agent. However, when a tertiary amine was added in catalytic proportions, the ordered networks were fixed in just one step. In this way, we were able to fix both nematic and smectic mesophases. The significance of the polarization of the mesogen for obtaining liquid‐crystalline thermosets was demonstrated. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2521–2530, 2003     

Properties of polyurethane-polystyrene graft copolymer membranes used for separating water-ethanol mixtures

Polyurethane prepolymers (PU) based on hydrophilic poly(ethylene glycol) (PEG), hydroxypropyl acrylic acid (HPA), 2,4-toluene diisocyanate (TDI), and butanediol (BDO) were prepared by one-step polymerization with butanediol as the chain extender. Polyurethane-polystyrene graft copolymers (PU-g-PS) were synthesized by free radical copolymerization of PU with styrene (ST), 2,2′-azobisisobutyronitrile (AIBN) was used as initiator and toluene as solvent. Experimental results showed that the crosslinked membranes of PU-PS graft copolymers could be used for separating ethanol-water mixtures. The highest value of the separation factor (α) of the crosslinked separation membranes can reach 17.3. Scanning electron microscopy (SEM) and differential scanning calorimetry (DSC) were used to characterize the properties of PU-PS crosslinked membranes.     

Preparation,Post‐Modification,and Antibacterial Application of Gelatin Electrospun Membranes

Two bis(diaryldiazomethane)s substituted with amino groups are synthesized and used for the surface modification of membranes electrospun from gelatin. These membranes are then reacted with tolylene‐2,4‐diisocyanate to give urea‐functionalized materials, so that hydrogen peroxide can be reversibly bound onto their surface. These membranes are characterized by scanning electron microscopy, XPS, differential scanning calorimeter, and tensile test to show their surface properties and bulk properties. The surface modification with amino‐substituted diazomethanes and the subsequent cross‐linking reaction with diisocyanates contribute to high loadings of hydrogen peroxide, and greatly increase the antibacterial activity of gelatin‐derived membranes, which open a new horizon in the preparation of high loading antiseptic/antibacterial biomacromolecular surfaces and interfaces.     

Thermal expansion coefficient and bulk modulus of polyethylene closed‐cell foams

A regular Kelvin foam model was used to predict the linear thermal expansion coefficient and bulk modulus of crosslinked, closed‐cell, low‐density polyethylene (LDPE) foams from the polymer and gas properties. The materials used for the experimental measurements were crosslinked, had a uniform cell size, and were nearly isotropic. Young's modulus of biaxially oriented polyethylene was used for modeling the cell faces. The model underestimated the foam linear thermal expansion coefficient because it assumed that the cell faces were flat. However, scanning electron microscopy showed that some cell faces were crumpled as a result of foam processing. The measured bulk modulus, which was considerably smaller than the theoretical value, was used to estimate the linear thermal expansion coefficient of the LDPE foams. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3741–3749, 2004     

Effect of side groups of polymer glycol on microphase‐separated structure and mechanical properties of polyurethane elastomers

The effect of side methyl and dimethyl groups of the soft segment component on the microphase‐separated structure and mechanical properties of polyurethane elastomers (PUEs) was investigated. Poly(oxytetramethylene) glycol (PTMG), and PTMG incorporating dimethyl groups (PTG‐X) and methyl side groups (PTG‐L) were used as a polymer glycol, which forms a soft segment in the PUEs. The PUEs were synthesized with 4,4′‐dipheylmethane diisocyanate [1,1′‐methylenebis(4‐isocyanatobenzene)], 1,4‐butane diol, and 1,1,1‐trimethylol propane by a prepolymer method. The degree of microphase separation of the PUEs became weaker with increasing side group content in polymer glycols. Dynamic viscoelastic properties measurement showed reorganized‐crystallization and melting of the soft segment for the PUEs based on PTMG, PTG‐L, and PTG‐X with a lower content of the side groups, but not for a PTG‐L and PTG‐X with higher content of the side groups. Tensile testing revealed that increasing methyl group concentration made the PUEs soften and weaken. The PTMG‐based PUEs obviously exhibited strain‐induced crystallization of the soft segment chains during elongation process. In contrast, for the PTG‐L and PTG‐X‐based PUEs, crystallinity decreased with increasing side group content, and the PUEs with PTG‐L and PTG‐X with highest methyl group content did not crystallize even at a large strain. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2054–2063, 2008     

Studies on calcium‐containing poly(urethane ether)s

The calcium salt of mono(hydroxyethoxyethyl)phthalate [Ca(HEEP)₂] was synthesized by the reaction of diethylene glycol, phthalic anhydride, and calcium acetate. Calcium‐containing poly(urethane ether)s (PUEs) were synthesized by the reaction of hexamethylene diisocyanate (HMDI) or tolylene 2,4‐diisocyanate (TDI) with a mixture of Ca(HEEP)₂ and poly(ethylene glycol) (PEG₃₀₀ or PEG₄₀₀) with di‐n‐butyltin dilaurate as a catalyst. A series of calcium‐containing PUEs of different compositions were synthesized with Ca(HEEP)₂/PEG₃₀₀ (or PEG₄₀₀)/diisocyanate (HMDI or TDI) molar ratios of 2:2:4, 3:1:4, and 1:3:4 so that the coating properties of the PUEs could be studied. Blank PUEs without calcium‐containing ionic diols were also prepared by the reaction of PEG₃₀₀ or PEG₄₀₀ with HMDI or TDI. The PUEs were well characterized by Fourier transform infrared, ¹H and ¹³C NMR, solid‐state cross‐polarity/magic‐angle‐spinning ¹³C NMR, viscosity, solubility, and X‐ray diffraction studies. The thermal properties of the polymers were also studied with thermogravimetric analysis and differential scanning calorimetry. The PUEs were applied as top coats on acrylic‐coated leather, and their physicomechanical properties were also studied. The coating properties of PUEs, such as the tensile strength, elongation at break, tear strength, water vapor permeability, flexing endurance, cold crack resistance, abrasion resistance, color fastness, and adhesive strength, were better than the standard values. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2865–2878, 2003     

Use of blowing catalysts for integral skin polyurethane applications in a controlled molecular architectural environment: Synthesis and impact on ultimate physical properties

Polyurethane elastomers of a controlled molecular architecture were synthesized using a two‐step polymerization technique. The building blocks of the elastomeric materials included urea–urethane prepolymers end‐capped with diisocyanate groups and had an exact number of urea groups at both ends. Two‐dimensional bifurcated hydrogen‐bonding networks incorporating the urea groups were, with differential scanning calorimetric and dynamic mechanical thermal analyzer techniques, responsible for the increase in the glass‐transition temperature (T_g) of the hard block and sharp interface morphology between the pure “hard” domains and pure “soft” domains. The higher extent of the phase separation between the two phases contributed to higher elastic moduli for the hard blocks and higher tensile strength for the elastomeric samples. Higher elongation values were attributed to the liberation of the elastomeric chain ends that otherwise would have been constrained in the interface region. The higher T_g values of the hard blocks corresponded to an increase in the hardness values and a decrease in the tear‐strength values. The increase in the amount of urea groups within the hard segments, as a result of the increased amount of water and blowing catalyst, resulted in elastomeric foams with higher open‐cell content. This resulted in lower resilience values as measured using the pendulum rebound test and was attributed to the ability of the open cells to absorb and dissipate energy. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2526–2536, 2002     

Preparation and characterization of waterborne poly(urethane urea) with well‐defined hard segments

A series of polyester‐based poly(urethane urea) (PUU) aqueous dispersions with well‐defined hard segments were prepared from polyester polyol, 4,4′‐diphenylmethane diisocyanate, dimethylolpropionic acid, 1,4‐butanediol, isophorone diisocyanate, and ethylenediamine. These anionic‐type aqueous dispersions had good dispersity in water and were stable at the ambient temperature for more than 1 year. For these aqueous dispersions, the particle size decreased as the hard‐segment content increased, and the polydispersity index was very narrow (<1.10). Films prepared with the PUU aqueous dispersions exhibited excellent waterproof performance: the amount of water absorption was as low as 5.0 wt %, and the contact angle of water on the surface of this kind of film was as high as 103° (this led to a hydrophobic surface). The water‐resistant property of these waterborne PUU films could be well correlated with some crystallites and ordered structures of the well‐defined hard segments formed by hydrogen bonding between the urethane/urethane groups and urethane/ester groups, as well as the degree of microphase separation between the hard and soft segments in the PUU systems. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2606–2614, 2005