Melt spinning and laser‐heated drawing of a new semiaromatic polyamide,PA9‐T fiber

Fibers of PA9‐T, a new semiaromatic polyamide containing a long aliphatic chain, were prepared by melt spinning. As‐spun fibers were subsequently drawn with a CO₂ laser‐heated drawing system at different draw ratios and various drawing velocities. On‐line observations of drawing points deciphered two drawing states; namely, flow drawing and neck drawing, over the entire range of drawing. Drawing stress revealed that flow drawing is induced by slight drawing stress under a low draw ratio up to 3, and neck drawing is induced by relatively high drawing stress under a higher draw ratio. The effect of drawing stress and drawing velocity on the development of the structure and properties has been characterized through analysis of birefringence, density, WAXD patterns, and tensile, thermal, and dynamic viscoelastic properties. For the neck‐drawn fibers, almost proportional enhancements of crystallinity and molecular orientation with drawing stress were observed. The flow‐drawn fibers have an essentially amorphous structure, and birefringence and density do not always have a linear relation with properties. The fibers drawn at high drawing speed exhibit improved fiber structure and superior mechanical properties. The maximum tensile strength and Young's modulus of PA9‐T drawn fibers were found to be 652 MPa and 5.3 GPa, respectively. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 433–444, 2004     

Drawing behavior and characteristics of laser‐drawn polypropylene fibers

Drawing behavior, flow drawing, and neck drawing, was studied for isotacticpolypropylene fibers in CO₂ laser drawing system, and the fiber structure and the mechanical properties of drawn fibers were analyzed. For a certain laser power, flow drawing of polypropylene (PP) was possible up to draw ratio (DR) 19.5. Though the drawing stress was very low, the flow‐drawn PP fiber exhibited oriented crystal structure and improved mechanical properties. On the other hand, neck‐drawing was accomplished from DR 4 to 12, with significant increase in drawing stress that enhanced the development of fiber structure and mechanical properties. Unlike PET, the drawing stress depends not only on the DR, but on irradiated laser power also. The 10–12 times neck‐drawn fibers were highly fibrillated. The fibers having tensile strength 910 MPa, initial modulus 11 GPa, and dynamic modulus 14 GPa were obtained by single‐step laser drawing system. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 398–408, 2006     

Microstructure and mechanical properties of hot‐air drawn poly(ethylene terephthalate) fibers

Hot‐air drawing method has been applied to poly(ethylene terephthalate) (PET) fibers in order to investigate the effect of strain rate on their microstructure and mechanical properties and produce high‐performance PET fibers. The hot‐air drawing was carried out by blowing hot air controlled at a constant temperature against an as‐spun PET fiber connected to a weight. As the hot air blew against the fibers weighted variously at a flow rate of about 90 ℓ/min, the fibers elongated instantaneously at a strain rate in the range of 2.3–18.7 s⁻¹. The strain rate in the hot‐air drawing increased with increasing drawing temperature and applied tension. When the hot‐air drawing was carried out at a drawing temperature of 220°C under an applied tension of 27.6 MPa, the strain rate was the highest value of 18.7 s⁻¹. A draw ratio, birefringence, crystallite orientation factor, and mechanical properties increased as the strain rate increased. The fiber drawn at the highest stain rate had a birefringence of 0.231, degree of crystallinity of 44%, tensile modulus of 18 GPa, and dynamic storage modulus of 19 GPa at 25°C. The mechanical properties of fiber obtained had almost the same values as those of the zone‐annealed PET fiber reported previously. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1703–1713, 1999     

Mechanical properties and structure of the zone‐drawn poly(L‐lactic acid) fibers

The zone‐drawing (ZD) method was applied three times to the melt‐spun poly(L ‐lactic acid) (PLLA) fibers of low molecular weight (M_v = 13,100) at different temperatures under various tensions. The mechanical properties and superstructure of the ZD fibers were investigated. The resulting ZD‐3 fiber had a draw ratio of 10.5, birefringence of 37.31 × 10⁻³, and crystallinity of 37%, while an orientation factor of crystallites remarkably increased to 0.985 by the ZD‐1. The Young's modulus and tensile strength of the ZD‐3 fiber respectively attained 9.1 GPa and 275 MPa, and the dynamic storage modulus was 10.4 GPa at room temperature. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 991–996, 1999     

Molecular orientation of rigid‐rod polyimide films characterized by polarized attenuated total reflection/fourier transform infrared spectroscopy

The variations in the molecular orientation of uniaxially drawn rigid‐rod polyimide films were systematically characterized in all three dimensions with polarized attenuated total reflection/Fourier transform infrared spectroscopy. The second‐order orientation coefficients were directly deduced from the anisotropy in IR absorptions of particular bands. With the draw ratio increasing, the state of the molecular orientation changed from being nearly planar to completely uniaxial via biaxial orientation, and the degree of orientation was much larger than that of a semirigid polyimide having an ether linkage at the same draw ratio, which originated from the rigid‐rod structure. In addition, the imide planes were rotationally oriented to the out‐of‐plane direction of the film geometry. Furthermore, the relationship between the molecular chain orientation and the in‐plane birefringence in the biaxial orientation state was examined. The intrinsic birefringence was estimated from biaxial orientation films to be 0.33 at a wavelength of 1307 nm. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 418–428, 2003     

Strain‐rate dependence of the microstructure and mechanical properties for hot‐air‐drawn nylon 6 fibers

A hot‐air (HA) drawing method was applied to nylon 6 fibers to improve their mechanical properties and to study the effect of the strain rate in the HA drawing on their mechanical properties and microstructure. The HA drawing was carried out by the HA, controlled at a constant temperature, being blown against an original nylon 6 fiber connected to a weight. As the HA blew against the fiber at a flow rate of 90 liter/min, the fiber elongated instantaneously at strain rates ranging from 9.1 to 17.4 s⁻¹. The strain rate in the HA drawing increased with increasing drawing temperature and applied tension. When the HA drawing was carried out at a drawing temperature of 240 °C under an applied tension of 34.6 MPa, the strain rate was at its highest value, 17.4 s⁻¹. The draw ratio, birefringence, crystallite orientation factor, and mechanical properties increased as the strain rate increased. The fiber drawn at the highest strain rate had a birefringence of 0.063, a degree of crystallinity of 47%, and a dynamic storage modulus of 20 GPa at 25 °C. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1137–1145, 2000     

Melt drawing of ultra‐high molecular weight polyethylene: Comparison of Ziegler‐ and metallocene‐catalyzed reactor powders

The drawing behavior of the ultra‐high molecular weight polyethylene (UHMW‐PE) melts has been studied by comparing the stress/strain curves for two types of samples as polymerized using conventional Ziegler and newer metallocene catalyst systems. Two UHMW‐PE samples, having the same viscosity average molecular weight of 3.3 × 10⁶, but different molecular weight distribution, have been drawn from melt at special conditions. The sample films for drawing were prepared by compression molding of reactor powders at 180°C in the melt. Differences in the structural changes during drawing and resultant properties, ascribable to their broad or narrow molecular weight distribution, were estimated from tensile tests, SEM observations, X‐ray measurements and thermal analyses. The metallocene‐catalyzed sample having narrower molecular weight distribution, could be effectively drawn from the melt up to a maximum draw ratio (DR) of 20, significantly lower than that obtained for the Ziegler‐catalyzed sample, ∼ 50. The stress/strain curves on drawing were remarkably influenced by draw conditions, including draw temperature and rate. However, the most effective draw for both was achieved at 150°C and a strain rate of 5 min⁻¹, independent of sample molecular weight distribution. The efficiency of drawing, as evaluated by the resultant tensile properties as a function of DR, was higher for the metallocene‐catalyzed sample having narrower molecular weight distribution. Nevertheless, the maximum achieved tensile modulus and strength for the Ziegler sample, 50–55 and 0.90 GPa, respectively, were significantly higher than those for the metallocene sample, 20 and 0.65 GPa, respectively, reflecting the markedly higher drawability for the former than the latter. The stress/strain behavior indicated that the origin of differences during drawing from the melt could be attributed to the ease of chain relaxation for the lower molecular weight chains in the melt. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1921–1930, 1999     

Orientation and mechanical properties of laser‐induced photothermally drawn fibers composed of multiwalled carbon nanotubes and poly(ethylene terephthalate)

This study presents a novel photothermal drawing of poly(ethylene terephthalate) (PET)/multiwalled carbon nanotube (MWCNT) fibers. The photothermal drawing was carried out using the near infrared laser‐induced photothermal properties of MWCNTs. An uniform fiber surface was obtained from a continuous necking deformation of the undrawn fibers, particularly at a draw ratio of 4 and higher. The breaking stress and modulus of the photothermally drawn PET/MWCNT fibers were significantly enhanced, in comparison to those of hot drawn fibers at the same draw ratio. The enhanced mechanical properties were ascribed to the increased orientation of PET chains and MWCNTs as well as PET crystallinity due to photothermal drawing. In particular, a significantly higher degree of orientation of the MWCNTs along the fiber axis was obtained from photothermal drawing, as shown in polarized Raman spectra measurements. The photothermal drawing in this study has the potential to enhance the mechanical properties of fibers containing MWCNTs. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 603–609     

Changes in superstructure and mechanical properties of poly(ethylene‐2,6‐naphthalate) fibers with critical necking tension

Poly(ethylene‐2,6‐naphthalate) fibers were zone‐drawn under a critical necking tension (σ_c) defined as the minimum tension needed to generate a necking at a given drawing temperature (T_d). In the zone drawing under σ_c, the neck was observed from 110 to 160 °C. The superstructure in a neck zone induced at each T_d was studied. The σ_c value decreased exponentially with increasing T_d and dropped to a low level at a higher T_d. The draw ratio increased rapidly with T_d increasing above 90 °C, but the birefringence and degree of crystallinity decreased gradually. To study the molecular orientation in the neck zone, we measured a dichroic ratio (A_‖/A_?) of a C? O band at 1256 cm^?1 along a drawing direction in the neck zone with a Fourier transform infrared microscope. A_‖/A_? at T_d = 110 °C increased rapidly in the narrow neck zone, and that at T_d = 140 °C increased in the edge of the wide neck zone. Wide‐angle X‐ray diffraction patterns of the fibers obtained at T_d = 130 °C and lower showed three reflections due to an α form, but those at T_d = 140 and 150 °C had reflections due to the α form and a β form. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1629–1637, 2001     

In situ drawing of high molecular weight poly(ethylene terephthalate) in subcritical and supercritical CO2

The effects of draw conditions were studied for initially amorphous melt‐spun poly(ethylene terephthalate) fibers in the presence of subcritical and supercritical (SC) CO₂. Both in situ and posttreatment mechanical behavior along with morphological characteristics were investigated. Fibers soaked in subcritical CO₂ could be drawn to 30% higher draw ratios (DRs) compared with fibers that were cold‐drawn. In situ force response measured with a custom apparatus showed that fibers in subcritical CO₂ had no measurable resistance to deformation until strain hardening occurred. In contrast, fibers drawn in SC CO₂ displayed a yield response, a significant decrease in ductility, and a significant difference in postyield behavior. Fibers drawn in subcritical CO₂ showed slightly lower tensile properties compared with cold‐drawn samples whereas fibers treated in SC CO₂ had much lower tensile properties because of the limited DR achieved. X‐ray diffraction studies indicated that CO₂ enhances the development of the crystalline phase compared with cold‐drawn samples. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1881–1891, 1999     

Tensile drawing,morphology, and mechanical properties of poly(butylene terephthalate)

The concept of the drawing of a molecular network has been employed to derive a total network draw ratio from the combination of the two deformations occurring in the production of poly(butylene terephthalate), PBT, fibers by the consecutive processes of melt spinning and cold drawing. The mechanical properties of PBT can then be more readily explained in terms of increases in this total network draw ratio. However, the preorientation and crystallization that occurs in the melt-spinning process can occur at different strain rates and temperatures, depending on the wind up speed employed, on the extensional viscosity of the polymer, and on the variation of the extensional viscosity with temperature. Therefore, for polymers such as poly(butylene terephthalate), which can exist in two crystalline forms, the morphology of the final drawn fiber might be expected to depend on the first melt-spinning stage of the process as well as on the total network draw ratio. In this work, density, birefringence, mechanical measurements, and WAXD measurements, which have been made on the melt-spun fibers and on the drawn fibers, are described. Small differences in some of the drawn yarn mechanical properties at the same overall network draw ratio are related to the crystallinity and in particular to differences in the proportion of the α and β phases present in the drawn yarn. These in turn are related to differences in the temperature and stress during melt spinning and drawing. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 2465–2481, 1997     

Higher order structural analysis of stereocomplex‐type poly(lactic acid) melt‐spun fibers

The higher order structure of stereocomplex‐type poly(lactic acid) melt‐spun fibers of an equimolar blend of poly(L ‐lactic acid) and poly(D ‐lactic acid) was analyzed with wide‐angle X‐ray diffraction (WAXD) and birefringence measurements. Two different crystalline structures were observed in the fibers: α‐form homocrystals and stereocomplex crystals. The weight fractions of the two crystals were estimated with the WAXD integrated intensity data. The crystalline orientation factors were obtained from the WAXD measurements. Well‐oriented homocrystals formed during a drawing process at the crystallization temperature of the homocrystal. Drawing above this temperature caused the stereocomplex crystal to be formed. The crystalline orientation tended to be lower with increasing drawing temperatures. Through the combination of the intrinsic birefringence and the fractions of the α‐form homocrystals and stereocomplex crystals, the birefringence of the amorphous phase was evaluated. The amorphous birefringence stayed positive and decreased with increasing drawing temperature. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 218–228, 2007     

Effect of stereosequences on crystallinity and properties of zone‐drawn poly(vinyl alcohol) microfibrils

To effectively orient the molecular chains of novel syndiotactic poly(vinyl alcohol) (PVA) microfibrillar fiber (PVA fibril), a high‐temperature zone‐drawing method was adopted. The PVA fibrils were directly prepared from the saponification and in situ fibrillation without a spinning procedure. The maximum draw ratio of the PVA fibril increased with a decrease in the syndiotactic diad (r‐diad) content, indicating that the deformability of PVA molecules was lowered in higher syndiotactic PVA. Degree of crystal orientations up to 0.990 were achieved by stretching the PVA fibril with the r‐diad content of 65.1% and the original degree of crystal orientation of 0.902 at 250 °C close to its crystal melting temperature (T_m). When the same draw ratio was applied to the fibrils, a higher crystal orientation was achieved for the fibrils having higher syndiotacticity. Wide‐angle X‐ray data show that the longitudinal crystal sizes of drawn PVA fibrils were larger in higher syndiotacticities. The degree of crystal orientation, crystallinity, T_m, longitudinal crystal size, and tensile strength of the maximum drawn PVA fibril with a r‐diad content of 65.1% were 0.99, 0.97, 279 °C, 187 Å, and 4.66 N/tex, respectively. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1263–1271, 2001     

Biodegradable fibers of poly(3‐hydroxybutyrate) produced by high‐speed melt spinning and spin drawing

The effects of high‐speed melt spinning and spin drawing on the structure and resulting properties of bacterial generated poly(3‐hydroxybutyrate) (PHB) fibers were investigated. The fibers were characterized by their degree of crystallinity by differential scanning calorimetry (DSC) and wide‐angle X‐ray scattering (WAXS), their orientation by WAXS, and the textile physical properties. The WAXS studies revealed that the fibers spun at high speeds and high draw ratios possessed orthorhombic (α modification) and hexagonal (β modification) crystals, the latter as a result of stress‐induced crystallization. The fiber structures formed during these processes were fibril‐like as the atomic force microscopy images demonstrated. The maximum physical break stress, the modulus, and the elongation at break observed in the fibril‐like spin drawn fibers were about 330 MPa, 7.7 GPa, and 37%, respectively. The fibers obtained by a low draw ratio of 4.0 had spherulitic structures and poor textile physical properties. The PHB pellets were analyzed by their degradation during the processes of drying and spinning and by their thermal and rheological properties. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2841–2850, 2000     

Drawing of ultrahigh molecular weight polyethylene fibers in the presence of supercritical carbon dioxide

The drawing behavior of ultrahigh molecular weight polyethylene fibers in supercritical carbon dioxide (scCO₂) is compared to that in air at different temperatures. The temperature substantially influences the drawing properties in air, whereas in scCO₂, a constant draw stress and tensile strength are observed. Differential scanning calorimetry shows an apparent development of a hexagonal phase along with a significant increase in the crystallinity of air‐drawn samples with increasing temperature. The existence of this phase is not confirmed by wide‐angle X‐ray scattering, which instead shows that air‐drawn samples crystallize in an internally constrained manner. In contrast, scCO₂ allows crystals to grow without constraints through a possible crystal–crystal transformation, increasing the processing temperature to 110 °C. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1375–1383, 2003     

Change of morphological properties in drawing water‐swollen cellulose films prepared from organic solutions. a view of molecular orientation in the drawing process

Drawable water‐swollen cellulose films were prepared by coagulating in water two different cellulose organic solution systems. The drawability of the water‐swollen films was dependent on the rate of coagulation. Transparent films prepared by the slow coagulation showed good drawability and had a maximum draw ratio of 2.0. However, the drawn films maintained the highly noncrystalline state even after dried at 50°C under vacuum. X‐ray analysis and polarized FT‐IR measurements performed under a saturated deuterium oxide vapor of these dried drawn films, prepared by slow coagulation, showed that their noncrystalline regions (more than 80%) as well as crystalline regions (less than 20%) were highly oriented by the drawing process. Furthermore, meridional intensity curves in the X‐ray diffraction exhibited interesting patterns even though the drawn sample was highly noncrystalline. In fact, they are quite different from those in regenerated cellulose II fibers. However, despite this increase in draw ratio and in the orientation of the chains, the number of crystalline domains in the films did not increase significantly. This may perhaps be attributed to the three‐dimensional network structure resulting from the intermolecular hydrogen bonds between chains which are maintained through the drawing process and which can hinder the crystallization of cellulose. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 451–459, 1999     

Evolution of crystalline orientation and texture during solid phase die‐drawing of PP‐Talc composites

The objective of the present work was to examine the development of crystalline orientation and texture in the polypropylene matrix of talc‐filled i‐PP and in unfilled i‐PP with increasing draw ratio during solid‐phase die‐drawing at high strain rates (～1 s^?1) and a die temperature of 145 °C. After drawing, the entire billet was cooled rapidly “under tension” to room temperature before releasing the billet and cutting specimens from different axial locations for analysis. Orientation distributions of the three crystal axes for increasing axial strains have been presented as pole figures in the MD‐TD plane with the direction of draw (MD) as the reference direction. While disruption of spherulites was noticed within the die for neat PP at a draw ratio of 1.5, transcrystalline domains within the composite persisted even at a draw ratio of 3.5 in the free draw region outside the die. The transformation to fibrillar crystal morphology was complete in both materials at a draw ratio of 4.5 but the texture continued to develop beyond this stage. While the (110)[001] texture component was found to be dominant at all draw ratios for neat PP, the (010)[001] texture component was dominant at the higher draw ratios in the drawn composite. This may be attributed to the (010)[001] slip system being more active as the transverse spacing between elongated voids encasing the particles was decreased. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1528–1538     

Birefringence study of drawn Nafion films

Nafion films are birefringent. This optical property has been studied as a function of the draw ratio to obtain insight into the film morphology. At small draw ratios, the structure shows biaxial behavior. At higher draw ratios (>150%), Nafion can be considered to have a uniaxial symmetry. The influence on the birefringence of three different counterions (hydrogen, lithium, and tetramethylammonium) is negligible. Undrawn Nafion shows preorientation, which can be eliminated with drawing in the proper direction. X‐ray experiments suggest that the physical origin of the birefringence in Nafion is mainly due to the orientation of the polymer chains and not due to deformation or form birefringence. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2857–2870, 2004     

Structure development of polyamide‐66 fibers during drawing and their microstructure characterization

Structure development during drawing was studied for three sets of polyamide‐66 (PA66) fibers with density, optical microscopy, wide‐angle X‐ray diffraction, and Fourier transform infrared spectroscopy. The crystallinity, estimated by density measurements, remained virtually constant with increasing draw ratios, indicating that stress‐induced crystallization did not occur for the PA66 fibers drawn at room temperature, but there was a rapid transformation from a hedrite morphology to a fibrillar one. The absence of stress‐induced crystallization differed from the behavior of polyamide‐6, and this was attributed to the stronger hydrogen bonding between polyamide chains and the higher glass‐transition temperature of PA66. Polarized infrared spectroscopy was used to measure the transition‐moment angles of the vibrations at 936 and 906 cm^?1, which were found to be 48 and 60°, respectively. The crystalline orientation was estimated from the band at 936 cm^?1, and the increase with an increasing draw ratio was in close quantitative agreement with X‐ray diffraction data; this showed that infrared spectroscopy could be used reliably to measure the crystalline orientation of PA66 fibers. Because we were unable to obtain the transition‐moment angle of the amorphous bands, the amorphous orientation was obtained with Stein's equation. The amorphous orientation developed more slowly than the crystalline orientation, which is typical behavior for flexible‐chain polymers. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1940–1948, 2002     

Effects of the drawing form and draw ratio on the fiber structure and mechanical properties of CO2-laser-heated-drawn poly(ethylene terephthalate) fibers

The structure, mechanical properties, and thermomechanical properties of poly(ethylene terephthalate) (PET) fibers obtained by laser-heated drawing were investigated in terms of their dependence on the draw ratio and feed speed and the differences between neck-drawn fibers and flow-drawn fibers. The long period at a draw ratio of 6.0 reached 19.0 nm, notably larger than at lower ratios, whereas the tilting angle of the laminar structure was constant at about 60°, regardless of the draw ratio. A maximum value of 15.0 GPa was attained for the initial modulus, and 1.07 GPa was attained for the tensile strength. A higher tensile strength orientation-induced crystallized fiber at the same initial modulus was obtained from higher molecular weight PET. The relationship between the compliance and molecular orientation of the amorphous phase was studied with a series model of crystalline and amorphous phases. The results revealed that, in the high-draw-ratio fibers, the compliance of the amorphous phase decreased with the draw ratio at a higher rate than indicated by extrapolation to intrinsic values. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 79–90, 2004