微型平板式反应器中甲醇水蒸气重整制氢的研究

研制了一种高效平板式微型制氢反应器,将甲醇重整和催化燃烧集于一体,吸热、放热合理耦合,实现快速启动和制氢过程自热运行;在反应器中进行甲醇水蒸气重整实验,考察了反应器腔内的温度分布,以及温度、空速和水醇比对制氢过程的影响。结果表明,当温度为270℃,空速为870h-1,水醇比为1.3时,甲醇转化率最高为94.85%,重整气组成为74.53%H2、1.76%CO、23.71%CO2;累计运行400h,重整最大产氢量接近6000mL/h,可为便携式燃料电池提供稳定氢源。     

甲醇POSR制氢的反应网络热力学分析和有效因子的估算

在Cu/ZnO/Al2O3催化剂上对甲醇部分氧化蒸汽重整制备氢气反应的动力学过程进行了研究。在常压和473 K～1 073 K温度范围内对该反应网络中的甲醇部分氧化、甲醇蒸汽重整、甲醇分解和水煤气反应的化学平衡进行了分析。在对这些反应的催化剂Cu/ZnO/Al2O3动力学研究的基础上，根据有效因子的基本概念，考虑催化剂颗粒内的扩散限制，对每个反应沿反应器床层的有效因子进行了估算。     

Comparative theoretical study of formaldehyde decomposition on PdZn, Cu, and Pd surfaces

Methanol steam reforming, catalyzed by Pd/ZnO (PdZn alloy), is a potential source of hydrogen for on-board fuel cells. CO has been reported to be a minor side product of methanol decomposition that occurs in parallel to methanol steam reforming on PdZn catalysts. However, fuel cells currently used in vehicles are very sensitive to CO poisoning. To contribute to the understanding of pertinent reaction mechanisms, we employed density functional slab model calculations to study the decomposition of formaldehyde, a key intermediate in methanol decomposition and steam reforming reactions, on planar surfaces of Pd, Cu, and PdZn as well as on a stepped surface of PdZn. The calculated activation energies indicate that dehydrogenation of formaldehyde is favorable on Pd(111), but unfavorable on Cu(111) and PdZn(111). On the stepped PdZn(221) surface, the dehydrogenation process was calculated to be more competitive to formaldehyde desorption than on PdZn(111). Thus, we ascribe the experimentally observed small amount of CO, formed during steam reforming of methanol on the Pd/ZnO catalyst, to occur at metallic Pd species of the catalyst or at defect sites of PdZn alloy.     

Structured Catalysts Prepared by Electroless Plating Technique onto a Metal Substrate, for a Wall-Type Hydrogen Production System

This article reviews our works on the structured catalysts for a wall-type hydrogen production system including methanol steam reforming (MSR), CO shift reaction (CO SR) and methanol decomposition (MD). The structured catalysts were copper-based, palladium-based and nickel-based catalysts. Such a series of structured catalysts were prepared by the electroless plating technique that is a novel method for preparing a structured type catalyst onto a metal-substrate. The copper-based catalyst exhibited high performance for MSR and CO SR, the palladium-based catalyst high for MSR, and the nickel-based catalyst high for MD. The catalytic properties of these catalysts were affected by the difference of the plating condition and the pretreatment condition prior to the reaction. In the copper-based catalyst, the reforming and shift activities were enhanced by the oxidation treatment. One of the factors of such activity enhancement by the oxidation was thought to be in close proximity existence of copper and zinc atoms. A lot of monodentate-type formate species having high reactivity was formed on the oxidized catalyst, which would be correlated to the activity enhancement. In the palladium-based catalyst, the reforming activity was improved by the continuous reduction treatment followed by the oxidation. Such continuous pretreatment formed the PdZn alloy species thought to be a reforming site in the surface layer. The decomposition performance of the nickel-based catalyst depended on the ratio of the crystallite size of nickel particles to that of aluminum particles. The electronic influence of zinc and phosphorous components incorporated in the plated layer contributed to the improvement of the selectivity of product.     

甲醇水蒸汽催化重整过程的研究进展

甲醇水蒸汽重整是车载燃料电池较为理想的氢源,其中选择合适的催化剂又是重整反应的一个关键问题.本文综述了应用于甲醇水蒸汽重整反应的常用催化剂,如含Cu、Ni、Cr、Pd等,包括这些催化剂的催化性能、反应条件、产物分析等,并对部分催化剂的催化机理和动力学分析进行了概述.另外,还简要地介绍了应用于氧化水蒸汽重整反应的催化剂。     

C12A7-Mg催化剂水蒸汽重整生物油、石脑油和CH4制氢

Hydrogen production by catalytic steam reforming of the bio-oil, naphtha, and CH4 was investigated over anovel metal-doped catalyst of (Ca24Al28O64)4+￠4O-/Mg (C12A7-Mg). The catalytic steam reforming wasinvestigated from 250 to 850 ±C in the ˉxed-bed continuous °ow reactor. For the reforming of bio-oil, theyield of hydrogen of 80% was obtained at 750 ±C, and the maximum carbon conversion is nearly close to95% under the optimum steam reforming condition. For the reforming of naphtha and CH4, the hydrogenyield and carbon conversion are lower than that of bio-oil at the same temperature. The characteristics ofcatalyst were also investigated by XPS. The catalyst deactivation was mainly caused by the deposition ofcarbon in the catalytic steam reforming process.     

Study on methanol reforming–inorganic membrane reactors combined with water–gas shift reaction and relationship between membrane performance and methanol conversion

When a methanol reforming–membrane reactor is employed as a hydrogen generator for proton exchange membrane fuel cell (PEMFC), three important aims should be simultaneously achieved in one process, which are methanol conversion improvement, high hydrogen recovery, and high CO removal efficiency. To achieve the aims, we investigated five different configurations of a membrane reactor (a methanol reforming–microporous membrane (MMi) reactor, methanol reforming–mesoporous membrane (MMe) reactor, methanol reforming–mesoporous membrane–water–gas shift (MMeW) reactor, methanol reforming–macroporous membrane (MMa) reactor and methanol reforming–macroporous membrane–water–gas shift (MMaW) reactor). As a result, the MMi reactor was not suitable for a hydrogen carrier of PEMFC due to low hydrogen recovery. The MMe and MMa reactor showed low CO removal efficiency due to low permselectivity of the mesoporous and macroporous membrane. In contrast, the MMeW and MMaW reactor gave simultaneously methanol conversion improvement, high hydrogen recovery, and high CO removal efficiency in one process. The low CO removal efficiency due to low permselectivity of the mesoporous and macroporous membrane was significantly enhanced by the water–gas shift reaction in the permeate side of the MMeW and MMaW reactor. In addition, based on the reaction results in the MMi, MMe and MMa reactor, it was confirmed that methanol conversion in a membrane reactor system is higher as a membrane used in a membrane reactor has higher total permeance difference (∑permeance of products − ∑permeance of reactants).     

甲醇水蒸气重整制氢CuO/CeO2-ZrO2/SiC整体催化剂的研究

采用浸渍法和溶胶凝胶法制备了CuO/CeO₂-ZrO₂/SiC整体催化剂，并将其用于甲醇水蒸气重整制氢反应中。结果表明，与CuO/CeO₂-ZrO₂颗粒催化剂相比，CuO/CeO₂-ZrO₂/SiC整体催化剂催化活性较好，产氢速率较快且重整气中CO体积分数较低。进一步探究了涂层涂覆量和CuO负载量对催化性能的影响，结果表明，当CeO₂-ZrO₂复合氧化物涂层涂覆量在15%±1%，CuO负载量为5%±1%时，催化性能较好；当反应温度为340℃，水醇物质的量比为1.2，甲醇水蒸气气体空速为4840 h^-1时，甲醇转化率为86.0%，产氢速率为1490.0 L/（m³·s），重整气中CO体积分数为1.55%。最后通过单因素实验法探究了甲醇水蒸气气体空速、水醇物质的量比和反应温度对反应的影响。结果表明，随着气体空速变大，甲醇转化率下降，产氢速率上升，重整气中CO体积分数下降。随着水醇物质的量比增加，甲醇转化率先上升后下降，产氢速率先上升后下降，重整气中CO体积分数下降。随着反应温度的升高，甲醇转化率、产氢速率和重整气中CO体积分数均上升。     

面向氢能源、燃料电池和二氧化碳减排的制氢途径的选择

对氢气的多种制造途径加以探讨,也涉及到氢能的利用、燃料电池以及二氧化碳的减排。需要指出的是氢气并非能源,而只是能量的载体。 所以氢能的发展首先需要制造氢气。对于以化石燃料为基础的制氢过程,如煤的气化和天然气重整,需要开发更经济和环境友好的新过程,在这些新过程中要同时考虑二氧化碳的有效收集和利用问题。对于煤和生物质,在此提出了一种值得进一步深入研究的富一氧化碳气化制氢的概念。对于以氢为原料的质子交换膜燃料电池系统,必须严格控制制备的氢气中的一氧化碳和硫化氢;对于以烃类为原料的固体氧化物燃料电池,制备的合成气中的硫也需严格控制。然而,传统的脱硫方法并不适宜于这种用于燃料电池的极高深度的氢气和合成气的脱硫。氢能和燃料电池的发展是与控制二氧化碳排放紧密相关的。     

在Cu／ZnO／Al2O3催化剂上进行甲醇部分氧化蒸气重整制备氢气的模拟研究

两大气压下,对管状填充床反应器中在Cu/ZnO/Al2O3催化剂上甲醇部分氧化蒸气重整制备氢气进行了实验.在Cu/ZnO/Al2O3催化剂上进行该反应体系动力学研究的基础上,建立了该反应器内的稳态质量和热量衡算方程,同时考虑了颗人的扩散限制,模型的预测结果与实验结果吻合较好,该模型工作的开展有助于对该体系进行优化。     

ZrO2在Cu-ZnO-ZrO2甲醇水蒸汽重整制氢催化剂中的作用

通过对一系列Cu-ZnO-ZrO2甲醇水蒸汽重整(SRM)催化剂的XRD、TEM和BET表征及催化性能测定,研究催化剂中ZrO2对催化剂粒径、比表面以及对SRM反应性能的影响.结果表明,ZrO2的加入,使催化剂的粒径从15 nm降至10 nm（其中CuO和ZnO的平均粒径分别从7.7和10.4 nm降至3.9和8.7 nm）,BET比表面从60 m2•g－1增至78 m2•g－1.随着催化剂含ZrO2量不同,甲醇的转化率和H2、CO2的选择性均产生变化,当催化剂中Zr含量为24.0％(w),反应温度为220 ℃,水、醇摩尔比为1.3时,甲醇的转化率达到51.6％, H2和CO2的选择性达到100％(CO和CH4在产物气体中的体积分数小于10－4),这一结果对甲醇燃料电池甲醇重整器的应用具有重要的意义.     

Kinetics of methanol steam reforming over COPZr-2 catalyst

The COPZr-2 catalyst, which was prepared in our prophase research, showed good catalytic performance in methanol steam reforming reaction. In this article, the best one was chosen as an example to study the reaction kinetics of methanol steam reforming over this type of catalyst. First, the effects of methanol conversion to outlet CO2 and methanol conversion to outlet CO on methanol pseudo contact time W/FMeOH were investigated. Then by applying the reaction route that methanol direct reforming （DR） and methanol decomposition （DE） were carried out in parallel, the reaction kinetic model with power function type was established. And the parameters for the model were estimated using a non-linear regression program which computed weighted least squares of the defined objects function. Finally, the kinetic model passed the correlation test and the F-test.     

稀土掺杂改性对Cu/ZnAl水滑石衍生催化剂甲醇水蒸气重整制氢性能的影响

采用原位合成法在γ-Al₂O₃表面合成了锌铝水滑石,再通过顺次浸渍法制备了一系列掺杂稀土改性的M（M=Y、La、Ce、Sm、Gd）/Cu/ZnAl催化材料,并将其应用于甲醇水蒸气重整制氢反应。探讨了稀土掺杂改性对Cu/ZnAl催化剂催化性能的影响,并采用XRD、SEM-EDS、BET、H₂-TPR、XPS和N₂O滴定等手段对催化剂进行了表征。结果表明,催化剂的活性与Cu比表面积和催化剂的还原性质密切相关,Cu比表面积越大,还原温度越低,催化活性越高。稀土Ce、Sm、Gd的引入能改善活性组分Cu的分散度、Cu比表面积以及催化剂的还原性质,进而提高催化剂的催化活性。其中,Ce/Cu/ZnAl催化剂表现出最佳的催化活性,在反应温度为250 ℃时,甲醇转化率达到100%,CO含量为0.39%,相比Cu/ZnAl催化剂,甲醇转化率提高了近40%。     

CeO_2改性Cu/Zn-Al水滑石衍生催化剂对甲醇水蒸气重整制氢性能的影响

采用原位合成法在γ-Al2O3表面合成了锌铝水滑石,再采用顺次浸渍法制备了Ce/Cu/Zn-Al催化材料;将其应用于甲醇水蒸气重整制氢,探讨了Ce含量对Cu/Zn-Al催化剂催化性能的影响.催化剂表征结果表明,CeO_2的引入改善了活性组分铜的分散度、铜的比表面积以及催化剂的氧化还原性质,进而提高了催化剂的催化活性和产氢率.当Ce含量为4%时,催化剂活性最佳,在250℃时,甲醇转化率达到100%,CO摩尔分数为0.39%,与Cu/Zn-Al催化剂相比,甲醇转化率提高了近40%.     

负载NiO-Fe2O3的凹凸棒石对生物油模型物催化重整制氢性能的影响

利用共沉淀法,制备一系列在凹凸棒土上负载不同含量的NiO-Fe₂O₃催化剂。以乙酸、乙醇和苯酚的水溶性溶液为生物油模型物,在自制的三段式固定床反应器中,考察了NiO-Fe₂O₃的负载量、反应温度、水碳比(S/C)对生物油模型物重整制氢的影响。结果表明,所获得的氢气产率最高的工艺条件为,在650℃条件下,以水碳比8~10的生物油模型为实验原料,使用自制的50%NiO-50%Fe₂O₃/PG型催化剂,可使气体产物中H₂的相对含量达到最大66.15%。     

载体焙烧气氛对甲醇水蒸气重整制氢CuO/CeO2催化剂的影响

采用沉淀法和浸渍法制备了具有氧空位的CeO₂纳米材料和甲醇水蒸气重整制氢CuO/CeO₂催化剂,探索不同焙烧气氛对CeO₂纳米材料结构、性质和甲醇水蒸气重整制氢性能的影响。采用SEM、XRD、BET、H₂-TPR、N₂O滴定和XPS等手段对催化剂进行了表征。结果表明,CuO/CeO₂催化剂的催化活性与催化剂的Cu比表面积大小、Cu-Ce的相互作用强弱、表面缺陷和表面氧空位的多少有关。其中,在氢气气氛下焙烧所得的CeO₂负载CuO后的CuO/CeO₂-H催化剂催化活性最佳。在反应温度为250℃,水醇物质的量比为1.2时,甲醇气体空速为800 h^-1,甲醇转化率达到了100%,重整尾气中CO含量为0.87%。     

Cu/ZrO2催化剂上乙醇水蒸气重整反应的研究Ⅰ催化剂性能及其制备参数的影响

研究了Cu/ZrO2催化剂在乙醇水蒸气重整反应中的催化性能。用常规沉淀法、醇凝胶法制备了ZrO2载体;用浸渍法或共沉淀法制备了Cu/ZrO2催化剂。考察了ZrO2载体的制备方法以及Cu/ZrO2的制备参数对催化剂性能的影响。采用BET、XRD、TEM及XRF等方法对催化剂的比表面积、孔容、晶相、表面形貌以及活性组分等进行了表征。同时,制备并比较了Ni/ZrO2、Cu/10MgO-90ZrO2和Cu/10CaO-90ZrO2催化剂的性能,考察了活性组分Cu、Ni的差异以及ZrO2载体的影响。在Cu/ZrO2催化剂(Cu的质量分数为8%)上,500 ℃~600 ℃乙醇转化率达到98%~100％、H2选择性为2.0~2.6（摩尔比）。 Cu/ZrO2与Ni/ZrO2机械混合有助于H2选择性的提高。在催化剂载体中添加MgO、CaO碱性物质可以使H2选择性提高1.3倍~2.0倍。浸渍法制备的Cu/ZrO2催化剂的性能优于共沉淀法。     

甲醇水蒸气重整制氢Cu/ZnO/Al2O3催化剂的研究

燃料电池作为一种无污染、高效率的能源引起世界各大汽车公司的广泛关注[1,2]。用于燃料电池的燃料目前研究较多的是氢气,用氢气作燃料存在储存、安全、运输等问题,寻求合适贮氢方法或替代燃料,实现车载制氢是解决问题的办法。甲醇作为液体燃料,因具有高能量密度,低碳含量,以及运输和贮存等优势成为车载制氢的理想燃料,甲醇水蒸气重整制氢反应也成为研究的热点[3～10]。车载制氢对甲醇水蒸气重整制氢反应体系中的产氢速率,氢气和CO的含量都有一定的要求。尤其对CO含量要求更为苛刻,因CO易引起燃料电池阳极催化剂中毒[11,12]。因此,开…     

H2 Production via the Steam Reforming of Methanol Over NiAl-layered Double Hydroxide Derived Catalysts

This article reviews our recent results on the steam reforming of methanol over a series of NiAl-layered double hydroxide catalysts prepared by the co-precipitation method. The influence of calcination temperature, reaction temperature, pretreatment temperature and atmospheres, inorganic salt ions and steam to methanol ratio on the catalytic performance was studied. The major products for many of the catalysts were H₂, CO, CO₂ and CH₄. However, the product composition varies significantly with the experimental parameters and high selectivity for CO₂ and H₂ was observed under various conditions, showing the potential of Ni based catalysts for the production of highly pure hydrogen.     

Simultaneous syngas production with different H_2/CO ratio in a multi-tubular methane steam and dry reformer by utilizing of CLC

For syngas production, the combustion of fossil fuels produces large amounts of CO2 as a greenhouse gas annually which intensifies global warming. In this study, chemical looping combustion(CLC) has been utilized for the elimination of CO2 emission to atmosphere during simultaneous syngas production with different H2/CO ratio in steam reforming of methane(SR) and dry reforming of methane(DR) in a CLC-SR-DR configuration. In CLC-SR-DR with 184 reformer tubes(similar to an industrial scale steam reformer in Zagros Petrochemical Company, Assaluyeh, Iran), DR reaction occurs over Rh-based catalysts in 31 tubes. Also, SR reaction is happened over Ni-based catalysts in 153 tubes. CLC via employment of Mn-based oxygen carriers supplies heat for DR and SR reactions and produces CO2 and H2O as raw materials simultaneously. A steady state heterogeneous catalytic reaction model is applied to analyze the performance and applicability of the proposed CLC-SR-DR configuration. Simulation results show that combustion efficiency reached 1 at the outlet of fuel reactor(FR). Therefore,pure CO2 and H2O can be recycled to DR and SR sides, respectively. Also, CH4 conversion reached 0.2803 and 0.7275 at the outlet of SR and DR sides, respectively. Simulation results indicate that, 3223 kmol h-1syngas with a H2/CO ratio equal to 9.826 was produced in SR side of CLC-SR-DR. After that, 1844 kmol h-1syngas with a H2/CO ratio equal to 0.986 was achieved in DR side of CLC-SR-DR. Results illustrate that by increasing the number of DR tubes to 50 tubes and considering 184 fixed total tubes in CLC-SR-DR, CH4 conversions in SR and DR sides decreased 2.69% and 3.31%, respectively. However, this subject caused total syngas production in SR and DR sides(in all of 184 tubes)enhance to 5427 kmol h-1. Finally, thermal and molar behaviors of the proposed configuration demonstrate that CLC-SR-DR is applicable for simultaneous syngas production with high and low H2/CO ratios in an environmental friendly process.