图书印刷与绿色化学

图书传统印刷生产过程会形成较大的资源消耗和环境污染。现代印刷技术从绿色油墨、环保纸张以及数字印刷技术等方面进行改进,将绿色化学理念融入图书印刷生产过程,有利于降低资源消耗和环境污染,实现人类社会可持续发展。     

数字喷墨印刷关键技术及其实现

经过20多年的完善与发展，喷墨技术已经成为大幅面广告印刷行业的主要印刷技术。随着图书按需印刷需求的快速扩张以及国家环保政策的迅速落地，喷墨印刷技术作为一项高效环保的数字化印刷技术，得到越来越高的关注，业内普遍认为喷墨印刷技术将是数字化印刷的必然发展趋势。然而与已经成熟的多Pass喷墨印刷设备不同，单Pass喷墨印刷设备在数据带宽、数据在线重构、高精度同步控制、喷嘴在线补偿等方面有着极高的技术要求。本文首先简要介绍了喷墨技术，然后针对单Pass喷墨印刷设备需要解决的技术问题提出了相应的解决方案。依据本文技术设计的单Pass书刊喷墨印刷机已经投放市场，并且获得了用户的普遍认可。     

纳米粒子的制备及其在打印印刷领域的应用

本文简要介绍了几类纳米粒子的制备及其在打印印刷领域的应用.包括无机纳米粒子复合材料用于绿色打印制版、聚合物乳胶纳米粒子用于喷墨打印制备光子晶体、金属纳米粒子用于印刷电路以及纳米材料用于3D打印,并展望了其发展前景.     

印刷有机数字电路及应用

印刷有机电子技术是基于印刷原理的有机电子器件制造技术,是指将有机电子材料配制成功能性油墨,用印刷方式来制造电子器件与系统的方法,其发展涉及到材料化学、微电子学等多个学科方面的知识。其独特的制造方式和器件形态具有柔性、低成本、大面积制造等优势,并且与传统硅基电子器件在应用场合上形成了互补,在生物传感、电子皮肤、柔性显示等领域展示出优势。为了及时跟进这一快速发展的领域,对领域的发展有宏观的把握,本文从印刷技术和电路系统的角度进行了全面概述,介绍了喷墨打印、丝网印刷和转印印刷等印刷技术和基于印刷技术制备的有机数字电路(反相器、与非门、环形振荡器、D触发器),以及实现功能化的印刷电子应用(RFID、电子皮肤、OLED显示驱动背板等);最后,对本领域目前存在的问题和未来发展方向做了简要探讨。     

国外印刷电子产业发展概述

近年来印刷电子有了快速发展,许多有关印刷电子的科研成果,已从实验室投入了生产,初步形成了印刷电子产业体系。本文介绍了应用于印刷电子的各类有机、无机材料及工艺装备,特别详细列举了各类印刷电子产品及其应用情况,这些印刷电子产品已开始进入人们日常生活的多个方面。虽然印刷电子产业尚处于发展初级阶段,市场不够成熟,但已显示出十分光明的发展前景。文中还指出政府机构的重视和支持是国外印刷电子产业发展的重要因素。     

印刷技术发展的回顾与展望

从单纯的技术角度,印刷可以定义为是通过选择性添加适当物质的方法将拟表达的信息、内容或功能呈现在适当载体上的过程,属于典型的附加型、面处理(并行处理)技术范畴,具有空间分辨率高、生产效率高和成本低的特点.正是由于这些特质,印刷是开创现代文明的重要载体,也是人类文明历史上最重要、历史最悠久的传媒技术,今天又在表面装饰、印刷电子、超高规模集成电路制备等领域得到广泛应用.作为传媒技术,印刷的核心作用是可视化,因此将适当呈色剂放置在适当载体上成为技术关键;在表面装饰和印刷电子领域中,印刷的作用是将适当功能单元(如,防护、装饰、电子或光电子功能单元)选择性放置在适当载体上,以满足装饰或/和某种功能的需要;在超高规模集成电路领域,印刷的作用主要体现在表面微加工,核心是印刷技术拥有的微纳米加工的能力.本文也是从这个几个方面,对印刷技术在过去几千年的发展历程和今后的发展趋势有一个概略的回顾和展望.     

丝网印刷法制备纳米银线透明导电薄膜

以高纯纳米银线作为导电介质,采用低成本丝网印刷法在普通透明玻璃基底上制备纳米银线薄膜层。经低温退火处理后,采用冷场发射扫描电子显微镜对薄膜的形貌进行表征;分别采用紫外可见分光光度计和四探针测试仪对薄膜的光学透过率和导电性能进行测试。实验系统研究了印刷浆料中纳米银线的含量、印刷层数和退火温度对薄膜的光学透过率和导电性能的影响。当印刷浆料中纳米银线的含量为3%(w/w),印刷层数达到3层,经低温275℃退火后,可制备出光电性能良好的纳米银线薄膜,该薄膜最大可见光透过率为39.4%,表面方块电阻仅为25.6Ω·□~(-1)。     

丝网印刷法制备纳米银线透明导电薄膜

以高纯纳米银线作为导电介质,采用低成本丝网印刷法在普通透明玻璃基底上制备纳米银线薄膜层。经低温退火处理后,采用冷场发射扫描电子显微镜对薄膜的形貌进行表征;分别采用紫外可见分光光度计和四探针测试仪对薄膜的光学透过率和导电性能进行测试。实验系统研究了印刷浆料中纳米银线的含量、印刷层数和退火温度对薄膜的光学透过率和导电性能的影响。当印刷浆料中纳米银线的含量为3%(w/w),印刷层数达到3层,经低温275℃退火后,可制备出光电性能良好的纳米银线薄膜,该薄膜最大可见光透过率为39.4%,表面方块电阻仅为25.6Ω·□^-1。     

金属纳米颗粒导电墨水的制备及其在印刷电子方面的应用

发展下一代柔性、低价和环境友好的印刷电子技术已取得大量的研究进展。印刷电子是基于印刷原理的电子制备技术,主要是将一些液体分散性好的或可溶性材料进行印刷图案化从而实现电子元器件的制备。印刷电子学涉及大量的基础学科问题,包括材料、设备、工艺与应用多方面的共性技术,但其关键技术之一在于制备环保、低成本的新型导电墨水。结合印刷电子基础与应用研究的发展现状,本文主要对金属纳米颗粒的合成及其导电墨水的制备与相关应用的最新研究进展进行了综述和讨论,并对其在传感器、薄膜晶体管(TFT)、太阳能电池及RFID等方面的最新应用进展进行了概述。     

导电油墨及其应用技术进展

印刷电子是将传统印刷工艺应用于电子产品制造的新型工艺技术,导电油墨是印刷电子关键材料之一,受到了人们的广泛关注。为了全面了解并把握导电油墨及其应用发展动态,本文结合近年来导电油墨领域文献及研究工作情况,综合分析了导电油墨的分类、构成以及其印刷工艺技术和印刷装备情况,指出导电油墨的主要发展方向在于既要开发新型功能材料（如碳纳米管、石墨烯等）在导电油墨中的应用技术,又要提高印刷成膜后导电材料间的互联性能,解决印刷电路与其它器件间的连线问题。     

Green approach to prepare silver nanoink with potentially high conductivity for printed electronics

A new strategy was described for green preparation of silver nanoink with potentially high conductivity for printed electronics. Silver nanoparticles in the ink were characterized by visible ultraviolet spectrophotometer (UV‐vis), Transmission Electron Microscope (TEM), size distribution analysis (SDA), X‐Ray Diffractomer (XRD) and differential scanning calorimetry (DSC). Silver thin film was investigated by SEM and 4‐point probe. It can be found that silver nanoparticles are of small sizes about 2.1 ± 0.5 nm in diameter, with a low melting point of about 105°. It also can be concluded that continuous silver thin film has formed, and an integrated conductive track has been fabricated. Especially, when the solid content is up to 9 wt.% and the sintering condition is 200° for 30 minutes in air, the resistivity can decrease to 8.1 µΩ·cm, 4.9 times the bulk silver resistivity. In addition, the application of silver nanoink in conductive patterns on polyimide (PI) substrate was also studied by inkjet printing. Copyright © 2011 John Wiley & Sons, Ltd.     

Multi-Material Inkjet Printing of Self-Assembling and Reacting Coatings

Inkjet printing was used to deposit alternating 100 nm layers of anionic and cationic polymers in order to form self-assembled ionic complexes on flat and fabric substrates. The layers formed are characterized by elemental analysis, microscopy and solubility. As initially deposited, layers are soluble but form insoluble complexes when they are heated and annealed. This approach has been applied to polypeptides, polymer dyes, polymers with nanoparticulate pigments and also to epoxy adhesives.     

Nanoscale three‐dimensional optical visualization method for a deformation of elastomer printing plate to realize soft nano‐printing technology

Printed electronics, in which microcircuit patterns are fabricated using printing methods, are the focus of considerable attention for the fabrication of devices such as flat panel displays, solar cells, and flexible electronics. In particular, gravure offset printing is considered to be a highly promising approach for rapid printing of fine patterns with well‐controlled thickness. At present, however, because of the occurrence of side etching during fabrication of metal printing plates, features with dimensions of less than 10 µm cannot be printed. In order to overcome this problem, we have previously proposed the use of a rubber printing plate fabricated by photolithography and molding, which is free from side‐etching issues. However, deformation of the printing plate can have a detrimental influence on the transferred pattern. In the present study, we developed a method for visualizing the deformation of a printing plate containing both micropatterns and nanopatterns, in order to study its effect on the printing process. The results were compared with those predicted by an analytic equation under a uniform controlled pressure. Copyright © 2015 John Wiley & Sons, Ltd.     

基于印刷电子的透明导电薄膜研究进展

透明导电薄膜是一种在可见光范围内透光率较高、导电性优良的薄膜材料.近年来随着智能手机、平板电脑等电子产品日益普及,透明导电薄膜受到越来越多的关注.本文分析了目前占据市场统治地位的掺锡氧化铟透明导电薄膜的缺点以及近年来国内外对透明导电薄膜开展的研究工作,总结了目前在印刷电子领域透明导电薄膜的主要研究方向,一方面是在传统金属氧化物薄膜基础上的改进;另一方面是寻找新型透明导电薄膜材料,并分别综述了各个研究方向的最新进展.     

High transmission 3D printed flex‐PCB‐based ion funnel

In this study a novel fabrication method for a radio frequency (RF) ion funnel is presented. RF ion funnels are important devices for focusing ion clouds at low vacuum conditions for mass spectrometry or deposition‐related applications. Typically, ion funnels are constructed of stainless steel plate ring electrodes with a decreasing diameter where RF and direct current potentials are applied to the electrodes to focus the ion cloud. The presented novel design is based on a flexible circuit board that serves both as the signal distribution circuit and as the electrodes of the ion funnel. The flexible circuit board is rolled into a 3D printed scaffold to create a funnel shape with ring electrodes formed by the copper electrodes of the flexible circuit board. The design is characterized in direct comparison with a conventional steel‐plate electrode design. The discussed results show that the new funnel has similar performance to the conventionally designed funnel despite much lower manufacturing costs. Copyright © 2015 John Wiley & Sons, Ltd.