Effect of copper precursors on the catalytic activity of Cu/ZSM-5 catalysts for selective catalytic reduction of NO by NH<Subscript>3</Subscript>

The Cu/ZSM-5 catalysts prepared by different copper precursors were used for the selective catalytic reduction (SCR) of NO _x with NH₃. The Cu/ZSM-5 catalyst prepared by the copper nitrate (Cu/ZSM-5-N) presented the best performance among the Cu/ZSM-5 catalysts and showed above 90 % NO _x conversion at 225–405 °C. The average particle size of CuO was 5.82, 9.20, and 11.01 nm over Cu/ZSM-5-N, Cu/ZSM-5-S (prepared by copper sulfate), and Cu/ZSM-5-C (prepared by copper chloride), respectively. The Cu/ZSM-5-N catalyst showed the highly dispersed copper species, the strong surface acidity, and the excellent redox ability compared with the Cu/ZSM-5-C and Cu/ZSM-5-S catalysts. The Cu⁺ and Cu²⁺ existed in the Cu/ZSM-5 catalysts and the abundant Cu⁺ over Cu/ZSM-5-N might be responsible for the superior SCR activity.     

Effect of Preparation Conditions of Zeolites Cu/ZSM-5 and Cu/Erionite on Their Catalytic Activity in Co Oxidation

The catalytic properties of Cu/ZSM-5 and Cu/erionite in the oxidation of carbon monoxide were studied. After treatment in a hydrogen stream, these copper zeolite catalysts displayed higher catalytic activity than prior to treatment. Variation of the catalytic properties of the systems obtained was attributed to differences in the state of the copper ions.     

Catalytic Combustion of Methane over High Copper-Loading ZSM-5 Catalysts

Two series of Cu/ZSM-5 catalysts,loading from 5 to 20 wt% CuO,were prepared by the deposition-precipitation and impregnation methods,respectively.The catalysts prepared by the impreg- nation method showed better catalytic performances than those prepared by the deposition-precipitation method and the increase of copper loading favored methane conversion.20Cu(I)/ZSM-5 had the highest activity with T_(90%)of 746 K,and for 20Cu(D)/ZSM-5,T_(90%)was as high as 804 K.The characteriza- tion of X-ray diffraction(XRD),temperature-programmed reduction(TPR),temperature-programmed desorption(TPD),and X-ray photoelectron spectroscopy(XPS)revealed that the dispersion of cop- per species could be improved by using the deposition-precipitation method instead of the impregnation method,but the fraction of surface CuO,corresponding to active sites for methane oxidation,was larger on 20Cu(I)/ZSM-5 than 20Cu(D)/ZSM-5.The results of Pyridine-Fourier transform infrared spectrum (Py-FT-IR)showed that a majority of Lewis acidity and a minority of Brφnsted acidity were present on Cu/ZSM-5 catalysts.20Cu(I)/ZSM-5 presented more Lewis acid sites.The number of Lewis acid sites changed significantly with preadsorption of oxygen.Adsorption of methane and oxygen on acid sites was observed.The properties of Cu/ZSM-5 catalysts were correlated with the activity for methane oxidation.     

Comparative Study of the Support Role on the Activity of Copper Species for Nitric Oxide Reduction

In this work three different supports (γ-Al₂O₃, ZSM-5, and SAPO-34) of varying degree of acid sites and textural properties were used to evaluate the influence of support specifics in the Cu/supported nanocatalysts on NO conversion. The nanocatalysts were prepared by homogeneous deposition precipitation (HDP) method and characterized by N₂ pore size distribution, TEM, H₂-TPR for investigation the reducibility of the copper species and acidity measurement by NH₃ adsorption. The Cu/ZSM-5 and Cu/SAPO-34 catalysts were more active for NO conversion than Cu/γ-Al₂O₃ catalyst. The characterization and conversion differences in the copper supported on different types of support indicated that these differences arise from the differences in surface area, pore size distribution, and acidity of the supports. The higher SCR-DeNO activity of Cu/ZSM-5 and Cu/SAPO-34 nano-catalysts can be explained by higher surface area and acidity of ZSM-5 and SAPO-34 supports. These catalysts also have larger amount of reducible Cu species compared to Cu/γ-Al₂O₃ which correlates with the structure of the support used. Considering these findings, the NO conversion ability of Cu/supported catalysts has been correlated with support structure and acidity.     

一价铜改性ZSM-5催化剂及其催化碳烟氧化反应性能研究

采用固态离子交换法制备了系列一价铜改性的ZSM-5催化剂,结合多种表征手段,研究了一价铜改性对碳烟氧化反应催化活性的影响。结果表明,采用固态离子交换法可以制备出高负载量的一价铜改性Cu/ZSM-5分子筛催化剂,而不会破坏ZSM-5分子筛原有微孔结构;随催化剂中一价铜比例的增加,低温还原峰和高温还原峰均向低温段移动,且低温还原峰面积增加。改性催化剂对碳烟氧化反应的催化活性随改性元素比例变化先增加后降低;当铜改性比例超过11%后,铜物种的分散性及催化剂对碳烟氧化反应的催化活性均恶化。同时研究还发现,反应气氛中通入NO可以改善催化剂对碳烟氧化反应的催化效果。     

Investigation of Metal State in Metal-containing Zeolite Catalysts by DTA and ESR Methods

Thermal stability and its influence on the catalytic activity in CO oxidation of Cu, Pd and Pd-Cu zeolite systems were investigated. The increasing of catalytic activity in the first cycle of reaction is connected with the thermal decomposition of complexions and consequently with the changing of metal state in catalyst in the case of Cu/ZSM-5catalyst. This activity does not relate to initial zeolite with complex ions, but to the metal ions with the decreasing ligands number in the coordination sphere of metal ion. According to the EPR spectrum the copper ions form clusters in zeolite channels due to the spin changed interaction. It was established ESR method that 1.8% Cu/ZSM-5 catalyst in a reduced form has copper (I and II) ions by. The Pd/ZSM-5 catalysts with different metal content have high catalytic activity below the temperature decomposition in contrary to Cu-containing zeolites. On the one hand, it may be connected with the partial reduction of Pd ions during CO oxidation and, on the other hand, with the ability of Pd ions to form the respective label complexes with reagents as additional ligands. The same character of relation between thermal stability and catalytic activity for Pd-Cu/ZSM-5 catalyst was observed. This revised version was published online in August 2006 with corrections to the Cover Date.     

A Novel Cu-Mo／ZSM-5 Catalyst for NOx Catalytic Reduction with Ammonia

The Cu-Mo/ZSM-5 catalysts with different Cu/Mo ratios were prepared by wet impregnation method, and their catalytic performance for selective catalytic reduction of NOx was studied. The results showed that Cu-Mo/ZSM-5 is a very effective catalyst for NOx catalytic reduction with ammonia, especially when Cu/Mo molar ratio is about 1.5. It not only exhibited the extremely high catalytic activity, but also showed good stability for 02. The bulk phase structure of Cu-Mo/ZSM-5 catalysts was determined by XRD technique, and the results indicated that there is a maximum dispersion for Cu species when Cu/Mo molar ratio is 1.5, and an interaction between Cu and Mo along with HZSM-5 may be present in Cu-Mo/ZSM-5, which may possibly result in a special structure favorable for the catalytic reduction of NOx over Cu-Mo/ZSM-5 catalyst.     

Ce、Zr双组分改性对Cu/ZSM-5催化剂催化分解NO性能的影响

采用Ce、Zr双组分对Cu/ZSM-5催化剂进行改性,利用O₂-TPD和TG等手段对催化剂进行表征,考察了离子交换顺序、铈锆摩尔比以及反应条件对催化剂催化分解NO性能的影响。结果表明,铜物种是Zr-Cu-Ce/ZSM-5催化剂中催化分解NO的活性中心,是必须的催化活性组分,Ce、Zr双组分改性能显著提高催化剂在富氧条件下催化分解NO的活性,降低达到最高活性所需要的反应温度。铈锆摩尔比为1:1时,同时进行离子交换制备的Zr-Cu-Ce/ZSM-5催化剂催化分解NO的活性最好。     

Preparation method effect on the physicochemical and catalytic properties of a methane dehydroaromatization catalyst

The molybdenum precursor effect on the physicochemical properties of the Мо/ZSM-5 catalyst and on its catalytic properties in nonoxidative methane conversion into aromatic hydrocarbons has been investigated. The textural characteristics of molybdenum catalysts have been determined by low-temperature nitrogen adsorption, and their acidity has been measured by temperature-programmed ammonia desorption. The microstructure and composition of Mo/ZSM-5 samples have been determined by high-resolution transmission electron microscopy and energy-dispersive X-ray spectroscopy. The activity and on-stream stability of the Мо-containing zeolite catalyst in the nonoxidative conversion of methane depend on the type of molybdenum compound that was used in catalyst preparation.     

X-ray absorption spectroscopic studies on novel microporous copper containing catalytic systems

Novel copper metal modified microporous aluminosilicate and aluminophosphate catalysts with the high phase purity were synthesized and characterized. CuK-edge XAS measurements were carried out over a series of copper containing SAPO-34 and ZSM-5 catalysts. EXAFS technique was used to obtain specific climacteric information related to the copper atomic distances, coordination and near neighbour environments. EXAFS studies indicated the presence of different of Cu species on ZSM-5/SAPO34 catalysts.     

Catalytic Oxidation of CO and Benzene over Metal Nanoparticles Loaded on Hierarchical MFI Zeolite

In order to obtain highly active catalytic materials for oxidation of carbon monoxide and volatile organic compounds (VOCs), monometallic platinum, copper, and palladium catalysts were prepared by using of two types of ZSM-5 zeolite as supports—parent ZSM-5 and the same one treated by HF and NH₄F buffer solution. The catalyst samples, obtained by loading of platinum, palladium, and copper on ZSM-5 zeolite treated using HF and NH₄F buffer solution, were more active in the reaction of CO and benzene oxidation compared with catalyst samples containing untreated zeolite. The presence of secondary mesoporosity played a positive role in increasing the catalytic activity due to improved reactant diffusion. The only exception was the copper catalysts in the reaction of CO oxidation, in which case the catalyst, based on untreated ZSM-5 zeolite, was more active. In this specific case, the key role is played by the oxidative state of copper species loaded on the ZSM-5 zeolites.     

C4/C5烃催化裂解制低碳烯烃的研究进展

从催化剂类型、裂解工艺、催化裂解的影响因素和裂解机理4个方面对国内外C4／C5烃催化裂解制低碳烯烃的研究进行了综述。催化裂解制低碳烯烃催化剂主要采用ZSM-5分子筛系列催化剂，在此基础上发展了酸改性或水热改性高硅ZSM系列分子筛及介孔MCM41分子筛。总结了国内外C4／C5烃的裂解工艺，认为影响催化裂解的主要因素是裂解原料、催化剂类型及工艺条件。目前，裂解机理主要是自由基与碳正离子机理相结合的机理。并简述了本课题组目前有关C4烷烃催化裂解的主要研究进展。     

C4/C5烃催化裂解制低碳烯烃的研究进展

从催化剂类型、裂解工艺、催化裂解的影响因素和裂解机理4个方面对国内外C4/C5烃催化裂解制低碳烯烃的研究进行了综述。催化裂解制低碳烯烃催化剂主要采用ZSM-5分子筛系列催化剂,在此基础上发展了酸改性或水热改性高硅ZSM系列分子筛及介孔MCM-41分子筛。总结了国内外C4/C5烃的裂解工艺,认为影响催化裂解的主要因素是裂解原料、催化剂类型及工艺条件。目前,裂解机理主要是自由基与碳正离子机理相结合的机理。并简述了本课题组目前有关C4烷烃催化裂解的主要研究进展。     

PtSnNa/SUZ-4:丙烷脱氢反应的高效催化剂

丙烷脱氢制丙烯是优化利用炼厂气和油田伴生气资源的一条重要途径.随着丙烯需求量的逐步增加,丙烷脱氢制丙烯日益受到重视.负载型PtSn/γ-Al2O3催化剂具有优良的丙烷脱氢活性和选择性,但在高温、低氢压的反应条件下,催化剂易积炭而失活.近年来,选用了微孔分子筛如ZSM-5和介孔分子筛如SBA-15和MCM-41作为PtSn催化剂的载体,结果表明,具有规整孔道结构的负载型PtSn/分子筛催化剂的丙烷脱氢反应稳定性明显优于PtSn/γ-Al2O3催化剂.SUZ-4分子筛与ZSM-5分子筛结构相似且孔径相当,所不同的是ZSM-5由十元环交叉孔道组成,而SUZ-4由十元环和八元环孔道垂直相交组成.我们用微型催化反应装置结合XRD、BET比表面积和孔体积测试、NH3吸附-程序升温脱附(NH3-TPD)、氢化学吸附、热重分析(TG)、H2程序升温还原(H2-TPR)和程序升温氧化(TPO)等多种物理化学手段研究了负载型PtSnNa/SUZ-4和PtSnNa/ZSM-5催化剂的结构和丙烷脱氢反应性能,以及这两种催化剂在丙烷脱氢反应中催化性能差异的原因.实验结果显示,在丙烷脱氢反应中,负载型PtSnNa/SUZ-4催化剂上丙烯选择性和反应稳定性明显优于PtSnNa/ZSM-5催化剂,说明载体一定程度上会影响催化剂上丙烷脱氢反应性能.XRD,BET比表面积和孔体积测试等表征手段结果表明,SUZ-4和ZSM-5的孔体积和比表面积比较接近,载体的结构又类似,且两者的积碳量也相近,故载体的基本性质和积碳量的差异不是引起催化剂性能差异的原因.NH3-TPD结果表明,H-SUZ-4的酸强度明显强于H-ZSM-5.由于浸渍法制备负载型PtSn催化剂所用前体为具有强酸性的混合溶液(H2PtCl6+SnCl4),存在于SUZ-4分子筛孔道内表面的强酸中心不利于上述前体与SUZ-4分子筛孔道内表面结合.ZSM-5分子筛孔道内表面比较弱的强酸中心,促进了催化剂前体在ZSM-5分子筛孔道内表面的分散与结合.和ZSM-5为载体的催化剂相比,PtSnNa/SUZ-4上Pt粒子大部分分散在载体的外表面,从而金属上的积碳不易引起催化剂的失活.故多孔材料上Pt的分布是影响催化活性差异的主要原因.为进一步证明多孔材料上Pt的分布是影响催化活性差异的主要原因,我们通过二苯并噻吩预处理催化剂的手段证明Pt粒子在分子筛孔内外的分布情况.由于二苯并噻吩的尺寸比较大(0.8 nm)不能进入到分子筛的孔道内(SUZ-4:0.56 nm,ZSM-5:0.56 nm),所以载体孔道外的部分Pt会被二苯并噻吩预处理而失去活性,而孔道内的Pt不会因为预处理仍具有催化活性.实验结果表明,PtSnNa/SUZ-4经过二苯并噻吩预处理后,催化活性大大降低;而PtSnNa/ZSM-5经过二苯并噻吩预处理后,催化活性几乎没有变化.说明PtSnNa/SUZ-4上Pt粒子大部分分散在载体的外表面,从而金属上的积碳不易引起催化剂的失活.     

金属-ZSM-5/堇青石整体式催化剂上稀燃汽车尾气的净化

 在原位合成的ZSM-5/堇青石整体式样品基础上制备了几种金属(Cu, In或Ag)改性的ZSM-5/堇青石催化剂,并将其应用于稀燃发动机尾气的净化. 结果表明, Cu-ZSM-5/堇青石催化性能最好,尾气中的三种主要污染物NOx, CO和HC可以同时得到净化. 用微量(0.02%)贵金属(Pd, Rh或Ir)对Cu-ZSM-5/堇青石进一步改性,所得催化剂对CO的净化能力大大增强,保持高NOx转化率的温度窗口也大大加宽,因而该催化剂在稀燃汽车尾气净化方面具有潜在的应用前景. 微量贵金属对Cu-ZSM-5/堇青石催化剂的改性作用也在文中进行了讨论.     

Dependence of copper species on the nature of the support for dispersed CuO catalysts

Copper catalysts prepared by chemisorption-hydrolysis technique over silica (Cu/Si) and silica-alumina (Cu/SiAl) supports were studied to understand the role of the support on the nature and surface properties of the copper species stabilized on their surfaces. The morphological and surface properties of the copper phases have been characterized by complementary techniques, such as HRTEM, EXAFS-XANES, EPR, XPS, and FTIR. For the FTIR investigation, molecular probes (CO and NO) were also adsorbed on the surfaces to test the reactivity of the copper species. Moreover, the catalytic performances of the two catalysts have been compared in the HC-SCR reaction (NO reduction by C(2)H(4)) performed in highly oxidant conditions. The superior activity and selectivity of the supported silica-alumina catalyst with respect to that supported on silica could be related with the different nature of the copper species stabilized on the two supports, as emerged from the results obtained from the spectroscopic investigations. Small and well-dispersed CuO particles were present on silica, whereas isolated copper ions predominated on silica-alumina, likely in regions rich in alumina that made some exchangeable sites available, as indicated by FTIR spectra of adsorbed CO. The less positive global charge of copper species on Cu/SiAl than in Cu/Si has been confirmed by EPR, XPS, and EXAFS-XANES analyses.     

The Stability of Monolith CuZSM-5 Catalysts for the Selective Reduction of Nitrogen Oxides with Hydrocarbons: II. Synthesis and Characterization of Bulk Cu(80% ZSM-5 + 20% Al2O3) Catalysts

The effects of ion-exchange conditions and the zeolite Si/Al atomic ratio on the copper contents of Cu(80% ZSM-5 + 20%Al₂O₃) catalysts and on the catalytic activity in the selective reduction of NO with propane were studied. It was found that the synthesis of these catalysts exhibited the same behavior as in the case of bulk CuZSM-5 catalysts containing no Al₂O₃. The copper contents of the catalysts depend on the pH and concentration of copper solutions used for ion exchange, and the maximum activity (NO conversion) is attained even at an exchange level (Cu/Al) close to 100% regardless of pH and the zeolite Si/Al atomic ratio. At 300–400°C, the activity of the test catalysts is 10–20% lower than the activity of CuZSM-5 catalysts containing no Al₂O₃at equal exchange levels. This difference in the activity almost disappeared as the reaction temperature was increased. It was also found that in the Cu(80% ZSM-5 + 20%Al₂O₃) catalysts, an exchange level close to that in CuZSM-5 catalysts is attained by ion exchange from more concentrated solutions. An increase in the exchange level to 100% (by an increase in the pH of a copper solution from 6 to 10, as in the case of CuZSM-5 catalysts), had no effect on the activity.     

Metal layered zeolite catalysts for NOx abatement in lean exhaust gas conditions

Metal layered ZSM-5 zeolites ion-exchanged with copper are effective catalysts in NO_x abatement in lean automotive exhaust gas conditions. The effective ion-exchange level of Cu is above 100%, and some co-cations improve the catalytic activity. The thermal stability of the catalyst can be improved with Cr as a co-cation.     

MnO2/ZSM-5上臭氧协同催化去除甲醛的性能研究

采用浸渍法制备了不同MnO2负载量的催化剂,用BET分析、X射线衍射等手段对其进行了分析,并考察了在MnO2/ZSM-5催化剂上臭氧协同催化去除甲醛的性能.结果显示:相对于单一的MnO2和ZSM-5,MnO2/ZSM-5复合催化剂具有更高的催化活性,其中10%MnO2/ZSM-5性能最佳,一次性去除效率可达到47%左右,制备所得到的催化剂有较强的稳定性,连续工作120h去除效率基本不变.     

Zn-Co bimetallic supported ZSM-5 catalyst for phosgene-free synthesis of hexamethylene–1,6–diisocyanate by thermal decomposition of hexamethylene–1,6–dicarbamate

A set of mono-and bimetallic(Zn-Co) supported ZSM-5 catalysts was first prepared by PEG-additive method. The physicochemical properties of the catalysts were investigated by FTIR, XPS, XRD, N_2adsorption-desorption measurements, SEM, EDS and NH3-TPD techniques. The physicochemical properties showed that the Zn Co_2O_4 spinel oxide was formed on the ZSM-5 support and provided effectual synergetic effect between Zn and Co species for the bimetallic catalyst. Furthermore, bimetallic supported ZSM-5 catalyst exhibited weak, moderate and strong acidic sites, while the monometallic supported ZSM-5 catalyst showed only weak and moderate or strong acidic sites. Their catalytic performances for thermal decomposition of hexamethylene–1,6–dicarbamate(HDC) to hexamethylene–1,6–diisocyanate(HDI) were then studied. It was found that the bimetallic supported ZSM-5 catalysts,especially Zn-2Co/ZSM-5 catalyst showed excellent catalytic performance due to the good synergetic effect between Co and Zn species, which provided a suitable contribution of acidic sites. HDC conversion of 100% with HDI selectivity of 91.2% and by-products selectivity of 1.3% could be achieved within short reaction time of 2.5 h over Zn-2Co/ZSM-5 catalyst.