The application of multiple linear regression to the measurement of the median particle size of drugs and pharmaceutical excipients by near-infrared spectroscopy.

A number of powdered drugs and pharmaceutical excipients were used to demonstrate the ability of near-infrared spectroscopy to measure median particle size (d50). Sieved fractions and bulk samples of aspirin, anhydrous caffeine, paracetamol, lactose monohydrate and microcrystalline cellulose were particle sized by forward angle laser light scattering (FALLS) and scanned by fibre-optic probe FT-NIR spectroscopy. Two-wavenumber multiple linear regression (MLR) calibrations were produced using: NIR reflectance; absorbance and Kubelka-Munk function data with each of median particle size, reciprocal median particle size and the logarithm of median particle size. Best calibrations were obtained using reflectance data versus the logarithm of median particle size (NIR predicted lnd50 versus ln(FALLS d50) for microcrystalline cellulose and lactose monohydrate sieve fraction calibrations: r = 0.99 in each case). Working calibrations for lactose monohydrate (median particle size range: 19.2-183 microns) and microcrystalline cellulose (median particle size range: 24-406 microns) were set-up using combinations of machine sieve-fractions and bulk samples. This approach was found to produce more robust calibrations than just the use of sieved fractions. The method has been compared with single wavenumber quadratic least squares regression using reflectance and mean-corrected reflectance data with median particle size. Correlation between NIR predicted and FALLS values was significantly better using the MLR method.     

Measurement of the cumulative particle size distribution of microcrystalline cellulose using near infrared reflectance spectroscopy

The cumulative particle size distribution of microcrystalline cellulose, a widely used pharmaceutical excipient, was determined using near infrared (NIR) reflectance spectroscopy. Forward angle laser light scattering measurements were used to provide reference particle size values corresponding to different quantiles and then used to calibrate the NIR data. Two different chemometric methods, three wavelength multiple linear regression and principal components regression (three components), were compared. For each method, calibration equations were produced at each of eleven quantiles (5, 10, 20, 30, 40, 50, 60, 70, 80, 90, 95%). NIR predicted cumulative frequency particle-size distributions were calculated for each of the calibration samples (n = 34) and for an independent test set (n = 23). The NIR procedure was able to predict those obtained via forward angle laser light scattering.     

中药口服固体制剂原辅料近红外光谱数据库的构建及应用

建立了中药口服固体制剂原辅料近红外(NIR)光谱数据库,采用模式识别方法研究了NIR光谱数据在物料分类和物性预测中的应用。使用便携式近红外光谱仪快速测量149批原辅料粉末的NIR漫反射光谱数据,并录入iTCM数据库。利用主成分分析(PCA)法探究NIR光谱数据对已知结构物料的分类能力,采用偏最小二乘(PLS)法研究了NIR光谱对原辅料物性参数和直接压片片剂性能的预测能力。经标准正态变量变换(SNV)+Savitzky-Golay(SG)平滑+一阶导数处理后的NIR光谱数据对微晶纤维素、乳糖、乙基纤维素、交联聚维酮和羟丙基甲基纤维素这5类辅料的区分能力较好。NIR光谱数据与原辅料粉末粒径、密度和吸湿性的相关性较强。NIR光谱信息作为物料物理性质的补充,可提高粉末直接压片片剂性能预测模型的性能。NIR光谱数据是iTCM数据库物性参数数据的补充,物性参数与NIR光谱数据的结合能更全面地表征原辅料的性质。     

NIR spectroscopic measurement of moisture content in Scots pine seeds

When tree seeds are used for seedling production it is important that they are of high quality in order to be viable. One of the factors influencing viability is moisture content and an ideal quality control system should be able to measure this factor quickly for each seed. Seed moisture content within the range 3-34% was determined by near-infrared (NIR) spectroscopy on Scots pine (Pinus sylvestris L.) single seeds and on bulk seed samples consisting of 40-50 seeds. The models for predicting water content from the spectra were made by partial least squares (PLS) and ordinary least squares (OLS) regression. Different conditions were simulated involving both using less wavelengths and going from samples to single seeds. Reflectance and transmission measurements were used. Different spectral pretreatment methods were tested on the spectra. Including bias, the lowest prediction errors for PLS models based on reflectance within 780-2280 nm from bulk samples and single seeds were 0.8% and 1.9%, respectively. Reduction of the single seed reflectance spectrum to 850-1048 nm gave higher biases and prediction errors in the test set. In transmission (850-1048 nm) the prediction error was 2.7% for single seeds. OLS models based on simulated 4-sensor single seed system consisting of optical filters with Gaussian transmission indicated more than 3.4% error in prediction. A practical F-test based on test sets to differentiate models is introduced.     

A rapid quantitative assay of intact paracetamol tablets by reflectance near-infrared spectroscopy

Near-infrared (NIR) reflectance spectroscopy was used to determine rapidly and non-destructively the content of paracetamol in bulk batches of intact Sterwin 500 mg tablets by collecting NIR spectra in the range 1100-2500 nm and using a multiple linear regression calibration method. The developed NIR method gave results comparable to the British Pharmacopoeia 1993 UV assay procedure, the standard errors of calibration and prediction being 0.48% and 0.71% m/m, respectively. The method showed good repeatability, the standard deviation and coefficient of variation for six NIR assays on the same batch on the same day being 0.14 and 0.16% m/m, respectively, while measurements over six consecutive days gave 0.31 and 0.36% m/m, respectively. Applying the calibration to a parallel test set gave a mean bias of -0.22% and a mean accuracy of 0.45%. The developed method illustrates how the full potential of NIR can be utilised and how the ICH guidelines which recommend the validation of linearity, range, accuracy and precision for pharmaceutical registration purposes can be applied. Duplicate determinations on bulk batches could be performed in under 2 min, allowing the potential use of the method on-line for real time monitoring of a running production process.     

A Partial Least Squares‐Based Consensus Regression Method for the Analysis of Near‐Infrared Complex Spectral Data of Plant Samples

Abstract

A consensus regression approach based on partial least square (PLS) regression, named as cPLS, for calibrating the NIR data was investigated. In this approach, multiple independent PLS models were developed and integrated into a single consensus model. The utility and merits of the cPLS method were demonstrated by comparing its results with those from a regular PLS method in predicting moisture, oil, protein, and starch contents of corn samples using the NIR spectral data. It was found that cPLS was superior to regular PLS with respect to prediction accuracy and robustness.     

Quality control of pharmaceuticals with NIR: From lab to process line

This work describes a general framework for assessing the active pharmaceutical ingredient (API) and excipient concentrations simultaneously in pharmaceutical dosage forms based on laboratory-scale measurements. The work explores the comprehensive development of a near infrared (NIR) analytical protocol for the quantification of the API and excipients of a pharmaceutical formulation. The samples were based on a paracetamol (API) formulation with three excipients: microcrystalline cellulose, talc, and magnesium stearate. The developed method was based on laboratory-scale samples as calibration samples and pilot-scale samples (powders and tablets) as model test samples. Both types of samples were produced according to an experimental design. The samples were measured in reflectance mode in a Fourier-transform NIR spectrometer. Additionally, a new method for determining the minimum number of calibration samples was proposed. It was concluded that the use of laboratory-scale samples to construct the calibration set is an effective way to ensure the concentration variability in the development of calibration models for industrial applications. With this method, both API and excipients can be determined in high-throughput applications in the pharmaceutical industry.     

Rapid quality assessment of Gentianae Macrophyllae Radix based on near-infrared spectroscopy and capillary electrophoresis

The aim of this study was to establish a rapid quality assessment method for Gentianae Macrophyllae Radix (RGM) using near-infrared (NIR) spectra combined with chemometric analysis. The NIR spectra were acquired using an integrating sphere diffuse reflectance module, using air as the reference. Capillary electrophoresis (CE) analyses were performed on a model P/ACE MDQ Plus system. Partial least squares-discriminant analysis qualitative model was developed to distinguish different species of RGM samples, and the prediction accuracy for all samples was 91%. The CE response values at each retention time were predicted by building a partial least squares regression (PLSR) calibration model with the CE data set as the Y matrix and the NIR spectra data set as the X matrix. The converted CE fingerprints basically match the real ones, and the six main peaks can be accurately predicted. Transforming NIR spectra fingerprints into the form of CE fingerprints increases its interpretability and more intuitively demonstrates the components that cause diversity among samples of different species and origins. Loganic acid, gentiopicroside, and roburic acid were considered quality indicators of RGM and calibration models were built using PLSR algorithm. The developed models gave root mean square error of prediction of 0.2592% for loganic acid, 0.5341% for gentiopicroside, and 0.0846% for roburic acid. The overall results demonstrate that the rapid quality assessment system can be used for quality control of RGM.     

Building the quality into pellet manufacturing environment--feasibility study and validation of an in-line quantitative near infrared (NIR) method

The present study focuses on the implementation of an in-line quantitative near infrared (NIR) spectroscopic method for determining the active content of pharmaceutical pellets. The first aim was to non-invasively interface a dispersive NIR spectrometer with four realistic particle streams existing in the pellets manufacturing environment. Regardless of the particle stream characteristics investigated, NIR together with Principal Component Analysis (PCA) was able to classify the samples according to their active content. Further, one of these particle stream interfaces was non-invasively investigated with a FT-NIR spectrometer. A predictive model based on Partial Least Squares (PLS) regression was able to determine the active content of pharmaceutical pellets. The NIR method was finally validated with an external validation set for an API concentration range from 80 to 120% of the targeted active content. The prediction error of 0.9% (root mean standard error of prediction, RMSEP) was low, indicating the accuracy of the NIR method. The accuracy profile on the validation results, an innovative approach based on tolerance intervals, demonstrated the actual and future performance of the in-line NIR method. Accordingly, the present approach paves the way for real-time release-based quality system.     

Determination of Ni2+ using an equilibrium ion exchange technique: Important chemical factors and applicability to environmental samples

The main purpose of this study was to investigate the relationship between some coffee roasting variables (weight loss, density and moisture) with near infrared (NIR) spectra of original green (i.e. raw) and differently roasted coffee samples, in order to test the availability of non-destructive NIR technique to predict coffee roasting degree. Separate calibration and validation models, based on partial least square (PLS) regression, correlating NIR spectral data of 168 representatives and suitable green and roasted coffee samples with each roasting variable, were developed. Using PLS regression, a prediction of the three modelled roasting responses was performed. High accuracy results were obtained, whose root mean square errors of the residuals in prediction (RMSEP) ranged from 0.02 to 1.23%. Obtained data allowed to construct robust and reliable models for the prediction of roasting variables of unknown roasted coffee samples, considering that measured vs. predicted values showed high correlation coefficients (r from 0.92 to 0.98). Results provided by calibration models proposed were comparable in terms of accuracy to the conventional analyses, revealing a promising feasibility of NIR methodology for on-line or routine applications to predict and/or control coffee roasting degree via NIR spectra.     

Preparation of rapidly disintegrating tablet using new types of microcrystalline cellulose (PH-M series) and low substituted-hydroxypropylcellulose or spherical sugar granules by direct compression method

To decrease the sensation of roughness when a tablet, which is rapidly disintegrated by saliva (rapidly disintegrating tablet), is orally taken, we prepared rapidly disintegrating tablets using microcrystalline cellulose (Avicel PH-M series), a new type of pharmaceutical excipient that is spherical and has a very small particle size (particle size, 7-32 microm), instead of conventional microcrystalline cellulose (PH-102) used in the formulation of tablets containing acetaminophen or ascorbic acid as model drugs for tableting study. Tablets (200 mg) prepared using spherical microcrystalline cellulose, PH-M-06, with the smallest particle size (mean value, 7 microm) had sufficient crushing tolerance (approximately, 8 kg) and were very rapidly, disintegrated (within 15 s) when the mixing ratio of PH-M-06 to low-substituted hydroxypropylcellulose (L-HPC) was 9:1. Sensory evaluation by volunteers showed that PH-M-06 was superior to PH-102 in terms of the feeling of roughness in the mouth. Consequently, it was found that particle size is an important factor for tablet preparation using microcrystalline cellulose. It is possible to prepare drugs such as acetaminophen and ascorbic acid (concentration of approximately 50%) in the tablet form using PH-NM-06 in combination with L-HPC as a good disintegrant at a low compression force (1-6 kN). To solve the problem of poor fluidity in the preparation of these tablets, we investigated the use of spherical sugar granules (Nonpareil, NP-101 (sucrose and starch, composition ratio of 7:3), NP-103 (purified sucrose), NP-107 (purified lactose) and NP-108 (purified D-mannitol)). Rapidly disintegrating tablets can be prepared by the direct compression method when suitable excipients such as fine microcrystalline cellulose (PH-M-06) and spherical sugar granules (NP) are used.     

Determination of moisture, starch, protein, and fat in common beans (Phaseolus vulgaris L.) by near infrared spectroscopy

The presence of moisture, starch, protein, and fat was determined in common beans (Phaseolus vulgaris L.) by near infrared (NIR) spectroscopy without any previous sample pretreatment except grinding. A set of 96 samples was used to calibrate the instrument by modified partial least-squares regression. The following statistical results were achieved: standard error of calibration (SEC) = 0.31 and square correlation coefficient (R2) = 0.96 for moisture; SEC = 0.76 and R2 = 0.92 for starch; SEC = 0.39 and R2 = 0.98 for protein; and SEC = 0.14 and R2 = 0.80 for fat. To validate the calibration, a set of 25 bean samples was used. Standard errors of prediction were 0.39, 0.90, 0.56, and 0.13 for moisture, starch, protein, and fat, respectively, and R2 for the regression of measurements by the reference method versus NIR analysis were 0.94, 0.88, 0.94, and 0.74 for moisture, starch, protein, and fat, respectively. To compare the results obtained for all 4 components of the validation set by NIR spectroscopy with those obtained by the reference methods, linear regression and paired t tests were applied, and the methods did not give significantly different results, P = 0.05.     

Discrimination of ethylene/vinyl acetate copolymers with different composition and prediction of the content of vinyl acetate in the copolymers and their melting points by near-infrared spectroscopy and chemometrics

Near-infrared (NIR) diffuse reflectance spectra have been measured by use of a rotating drawer for pellets of 12 kinds of ethylene/vinyl acetate (EVA) copolymers with vinyl acetate (VA, the comonomer) varying in the 7–44 wt % range. They are unambiguously discriminated from one another by a score plot of the principal component analysis (PCA) Factor 1 and 2, based upon the NIR spectra pretreated by multiplicative scatter correction (MSC). Principal component (PC) weight loadings for Factor 1 show that the discrimination relies largely upon bands due to the overtone and combination modes arising from the VA unit. We have found one “outlier” in the score plot and elucidated its spectral characteristics based upon PC weight loadings for Factor 2. Partial least-squares (PLS) regression has been applied to propose calibration models which predict the VA content in EVA. The models have been prepared for three kinds of pretreatment, the first derivative, the second derivative, and MSC; and four kinds of wavelength regions. The NIR spectra in the 1100–2200 nm region after the MSC treatment has given the best correlation coefficient and standard error of prediction (SEP) of 0.998 and 0.70%, respectively. The calibration models, prepared by NIR diffuse reflectance spectroscopy for the pellet samples, are compared with previously reported models by NIR transmission spectroscopy for the flowing molten samples, and with those by Raman spectroscopy for the pellet samples. PLS regression has also allowed us to predict melting points of the copolymers with the correlation coefficient and SEP of 0.997 and 0.78°C, respectively. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1529–1537, 1998     

Near-infrared determination of active substance content in intact low-dosage tablets

Near-infrared (NIR) spectroscopy can be applied to determine the active substance content of tablets. Its great advantage lies in the minimal sample preparation required, which helps to reduce the potential for error. The aim of this study is to show the feasibility of this method on low-dosage tablets. The influence of various spectral pretreatments [standard normal variate (SNV), multiplicative scatter correction (MSC), second derivative (D2), orthogonal signal correction (OSC), separately and combined] and regression methods on prediction error are compared. Partial least square (PLS) regression provided better prediction than principal component regression (PCR). SNV was applied to the first data set and SNV and a second derivative to the second set to maximise model accuracy for quantifying the active substance of intact pharmaceutical products using diffuse reflectance NIR. The models yielded standard errors of prediction (SEP) of 0.1768 and 0.0682 mg for the two products. The experiments were conducted with two low-dosage pharmaceutical forms and results of NIR predictions were comparable to currently approved methods. Diffuse reflectance NIR has the potential to become a reliable and robust quality control method for determining active tablet content.     

Optimisation of partial least squares regression calibration models in near-infrared spectroscopy: a novel algorithm for wavelength selection

A novel optimisation algorithm is presented for full spectrum calibration models in near-infrared (NIR) spectroscopy. The algorithm is used to investigate the affect of removing continuous spectral regions on parameters critical to the validity of the model (e.g. explained variance, bias etc.) and ultimately identify and remove problem areas of the spectrum. As an example of its application, this paper shows how to optimise partial least squares regression (PLSR) calibration models for predicting moisture content within an intact pharmaceutical product and how problems due to changes in the nature of samples since setting up the original model may be eliminated. On application of two validated calibration models to a new set of samples unacceptable results were obtained for bias (-0.26 and -0.21% m/m moisture content) between the NIR predicted values and the true values (Karl Fischer analysis). The optimisation algorithm identified small regions of the spectrum, which if included in development of the models contributed significant bias to the final prediction. On removal of these problem regions the calibration models were found to be equally accurate and precise, but with the added advantage of robustness to a variable region of the sample spectrum (bias reduced to -0.05 and -0.09% m/m).     

A novel technique based on diffuse reflectance near-infrared spectrometry and back-propagation artificial neural network for estimation of particle size in TiO2 nano particle samples

Determination of particle size is one of the critical parameters in nanotechnology. The relationship between particle size and diffuse reflectance (DR) spectra in near-infrared region has been applied to introduce a method for estimation of particle size. Back-propagation artificial neural network (BP-ANN) as a nonlinear model was applied to estimate average particle size based on near-infrared diffuse reflectance spectra. Thirty five different nano TiO₂ samples with different particle size were analyzed by DR-FTNIR spectrometry and the obtained data were processed by BP-ANN. The network was trained by 30 samples and was evaluated by the remaining 5 samples. In order to establish whether the new method is applicable for estimation of particle size of nano structured samples, the optimized model was applied to analyze 44 nano TiO₂ samples. It was observed that ANN using the back-propagation algorithm is capable of generalization and could correctly predict the average particle size of nano-sized particles.     

Use of NIRS technology with a remote reflectance fibre-optic probe for predicting major components in cheese

In the present work the potential of near infra-red spectroscopy technology (NIRS) together with the use of a remote reflectance fibre-optic probe for the analysis of fat, moisture, protein and chlorides contents of commercial cheeses elaborated with mixtures of cow's, ewe's and goat's milk and with different curing times was examined. The probe was applied directly, with no previous sample treatment. The regression method employed was modified partial least squares (MPLS). The equations developed for the cheese samples afforded fat, moisture, protein, and chloride contents in the range 13-52%, 10-62%, 20-30%, and 0.7-2.9%, respectively. The multiple correlation coefficients (RSQ) and prediction corrected standard errors (SEP (C)) obtained were respectively 0.97 and 0.995% for fat; 0.96% and 1.640% for moisture; 0.78% and 0.760% for protein, and 0.89% and 0.112% for chlorides.     

Characterization of Chickpea Flour by Near Infrared Spectroscopy and Chemometrics

Near infrared (NIR) spectrometry was used for the rapid characterization of quality parameters in desi chickpea flour (besan). Partial least square regression, principal component regression (PCR), interval partial least squares (iPLS), and synergy interval partial least squares (siPLS) were used to determine the protein, carbohydrate, fat, and moisture concentrations of besan. Spectra were collected in reflectance mode using a lab-built predispersive filter-based instrument from 700 to 2500?nm. The quality parameters were also determined by standard methods. The root mean square error (RMSE) for the calibration and validation sets was used to evaluate the performance of the models. The correlation coefficients for moisture, fat, protein, and carbohydrates in chickpea flour exceeded 0.96 using PLS and PCR models using the full spectral range. Wavelengths from 2100 to 2345?nm had the lowest RMSE for quality parameters by iPLS. The error was further decreased by 0.41, 0.1, and 1.1% for carbohydrates, fats, and proteins by siPLS. The NIR spectral regions yielding the lowest RMSE of prediction were 1620–2345?nm for carbohydrates, 1180–1590?nm and 1860–2094?nm for fat, and 1700–2345?nm for proteins. The study shows that chickpea flour quality parameters were accurately determined using the optimized wavelengths.     

Real-time monitoring of powder mixing in a convective blender using non-invasive reflectance NIR spectrometry

A convective blender based on a scaled down version of a high shear mixer-granulator was used to produce binary mixtures of microcrystalline cellulose (Avicel) and aspirin, citric acid, aspartame or povidone. Spectra of stationary Avicel or aspirin powder provided an indication of the information depth achieved with the NIR spectrometer used in the study, and confirmed previously reported effects of particle size and wavenumber. However, it was demonstrated that for 10% w/w aspirin in Avicel, the information depth at the C-H second overtone of aspirin (about 2.4 mm) was unaffected by changes in the particle size of aspirin and was determined by the major component. By making non-invasive NIR measurements as powders were mixed, it was possible to illustrate differences in the mixing characteristics of aspirin, citric acid, aspartame or povidone with Avicel, which were related to differences in the cohesive properties of the particles. Mixing profiles based on second overtone signals were better for quantitative analysis than those derived from first overtone measurements. It was also demonstrated that the peak-to-peak noise of the mixing profile obtained from the second overtone of aspirin changed linearly with the particle size of aspirin added to Avicel. Hence, measurement of the mixing profile in real time with NIR spectrometry provided simultaneously the opportunity to study the dynamics of powder mixing, make quantitative measurements and monitor possible changes in particle size during blending.     

Influence of tabletting speed on compactibility and compressibility of two direct compressible powders under high speed compression

To examine the influence of tabletting speed on compactibility and compressibility under high speed compression, two direct compressible powders, alpha-lactose monohydrate and microcrystalline cellulose of different particle size ranges were compressed using an instrumented rotary press with varying tabletting speed and compression force. The maximum applied force and total time during compression (contact time) were determined from a time-force profile, and the relation between these parameters and properties of compacts was examined. For all lactose tablets, the porosity and tensile strength of compacts were less affected by compression rate though they depended on the applied force. However, the properties of microcrystalline cellulose tablets were varied depending on the tabletting speed in addition to the applied force. In an attempt to quantitatively evaluate the effect of compression rate on the compactibility, an empirical equation was derived from the numerical analysis of the experimental data. The compactibility parameters deduced from the equation well elucidated the effect of tabletting speed on the properties of microcrystalline cellulose tablets and lactose tablets made of various particle size powders.