Synthesis and characterization of polyethylene/clay–silica nanocomposites: A montmorillonite/silica‐hybrid‐supported catalyst and in situ polymerization

A novel approach to the preparation of polyethylene (PE) nanocomposites, with montmorillonite/silica hybrid (MT‐Si) supported catalyst, was developed. MT‐Si was prepared by depositing silica nanoparticles between galleries of the MT. A common zirconocene catalyst [bis(cyclopentadienyl)zirconium dichloride/methylaluminoxane] was fixed on the MT‐Si surface by a simple method. After ethylene polymerization, two classes of nanofillers (clay layers and silica nanoparticles) were dispersed concurrently in the PE matrix and PE/clay–silica nanocomposites were obtained. Exfoliation of the clay layers and dispersion of the silica nanoparticles were examined with transmission electron microscopy. Physical properties of the nanocomposites were characterized by tensile tests, dynamic mechanical analysis, and DSC. The nanocomposites with a low nanofiller loading (<10 wt %) exhibited good mechanical properties. The nanocomposite powder produced with the supported catalyst had a granular morphology and a high bulk density, typical of a heterogeneous catalyst system. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 941–949, 2004     

Effect of extrusion and photo-oxidation on polyethylene/clay nanocomposites

Polyethylene (a 1:1 blend of m-LLDPE and z-LLDPE) double layer silicate clay nanocomposites were prepared by melt extrusion using a twin screw extruder. Maleic anhydride grafted polyethylene (PEgMA) was used as a compatibiliser to enhance the dispersion of two organically modified monmorilonite clays (OMMT): Closite 15A (CL15) and nanofill SE 3000 (NF), and natural montmorillonite (NaMMT). The clay dispersion and morphology obtained in the extruded nanocomposite samples were fully characterised both after processing and during photo-oxidation by a number of complementary analytical techniques. The effects of the compatibiliser, the organoclay modifier (quartenary alkyl ammonium surfactant) and the clays on the behaviour of the nanocomposites during processing and under accelerated weathering conditions were investigated. X-ray diffraction, transmission electron microscopy (TEM), scanning electron microscopy (SEM), rheometry and attenuated reflectance spectroscopy (ATR-FTIR) showed that the nanocomposite structure obtained is dependent on the type of clay used, the presence or absence of a compatibiliser and the environment the samples are exposed to. The results revealed that during processing PE/clay nanocomposites are formed in the presence of the compatibiliser PEgMA giving a hybrid exfoliated and intercalated structures, while microcomposites were obtained in the absence of PEgMA; the unmodified NaMMT-containing samples showed encapsulated clay structures with limited extent of dispersion in the polymer matrix. The effect of processing on the thermal stability of the OMMT-containing polymer samples was determined by measuring the additional amount of vinyl-type unsaturation formed due to a Hoffman elimination reaction that takes place in the alkyl ammonium surfactant of the modified clay at elevated temperatures. The results indicate that OMMT is responsible for the higher levels of unsaturation found in OMMT-PE samples when compared to both the polymer control and the NaMMT-PE samples and confirms the instability of the alkyl ammonium surfactant during melt processing and its deleterious effects on the durability aspects of nanocomposite products. The photostability of the PE/clay nanocomposites under accelerated weathering conditions was monitored by following changes in their infrared signatures and mechanical properties. The rate of photo-oxidation of the compatibilised PE/PEgMA/OMMT nanocomposites was much higher than that of the PE/OMMT (in absence of PEgMA) counterparts, the polymer controls and the PE–NaMMT sample. Several factors have been observed that can explain the difference in the photo-oxidative stability of the PE/clay nanocomposites including the adverse role played by the thermal decomposition products of the alkyl ammonium surfactant, the photo-instability of PEgMA, unfavourable interactions between PEgMA and products formed in the polymer as a consequence of the degradation of the surfactant on the clay, as well as a contribution from a much higher extent of exfoliated structures, determined by TEM, formed with increasing UV-exposure times.     

Novel Copolymers as Dispersants/Intercalants/Exfoliants for Polypropylene-Clay Nanocomposites

The use of various copolymers as dispersants/intercalants/exfoliants in polypropylene (PP)-clay nanocomposites based on unmodified montmorillonite clays (NaMMT) has been explored. The primary objective of this research has been to find dispersants that allow PP nanocomposites to be formed by direct melt mixing, that are effective with unmodified clays and that comprise only a minor component of the overall composition both with respect to both clay and PP. Two classes of dispersants were investigated: PEO-based nonionic surfactants and amphiphilic copolymers based on a long chain (meth)acrylate (e.g. octadecyl acrylate) and a more polar comonomer (e.g. maleic anhydride, N-vinylpyrrolidone, methyl methacrylate). The state of dispersion achieved and the properties of the derived nanocomposites were found to depend strongly on both on the level of dispersant and its overall composition but interestingly properties are not particularly dependent on the dispersant architecture (i.e. whether statistical, gradient or block copolymer). The nanocomposites possess a tensile modulus up to 40% greater that the precursor PP while elongation at break and impact strength are significantly improved over “clay alone” composites and reference organoclay-based nanocomposites. Also notable are significantly better thermal and thermo-oxidative stability as compared to both PP and “clay alone” composites. For optimal properties, it is both necessary and desirable that the surfactant should only be a minor constituent (20–50 wt-%) of the composition with respect to clay.     

Effect of rubber on properties of nylon-6/unmodified clay/rubber nanocomposites

Three nylon-6/unmodified clay/rubber nanocomposites with high toughness, high stiffness, high heat resistance and reduced flammability were studied in this paper, on basis of three compound powders of ultra-fine full-vulcanized powdered rubber (UFPR)/montmorillonite (UFPRM). It was found that all of the three UFPRs used in the study can help the silicate layers without organic treatment to be exfoliated in the nylon-6 matrix, despite some differences in compatibilities between them and nylon-6. Accordingly, the clay in different UFPRMs at the same loading content can lead to a similar improvement in stiffness and heat resistance of nanocomposites. In other words, UFPRs having different compatibilities with nylon-6 do not affect the stiffness and heat resistance of nanocomposites largely. However, the nylon-6 nanocomposites, modified with different UFPRMs, show different superior properties. Butadiene styrene vinyl-pyridine UFPRM (VP-UFPRM) is more effective in improving toughness of nylon-6. Nylon-6/silicone UFPRM (nylon-6/S-UFPRM) nanocomposite exhibits more reduced flammability, good flowability and high thermal stability. As for nylon-6/acrylate UFPRM (nylon-6/A-UFPRM) nanocomposite, it shows high toughness and thermal stability. Furthermore, the mechanism of unmodified clay exfoliation during the melt compounding and the effect of different UFPRs on the properties of the nylon-6/UFPRM nanocomposites are also discussed.     

In situ monitoring by DSC and modeling of curing of vinyl polysiloxanes in layered silicate nanocomposites

The study of curing mechanism and the related kinetics in montmorillonite/vinyl-terminated polysiloxane nanocomposites was carried out. Commercially unmodified montmorillonite, as well as two different types of organically modified products, under the trade names: Nanofil 116, Cloisite 20A and Cloisite 30B, respectively, was used as the reinforcing nanofillers. The vulcanization reaction was followed by isothermal and non-isothermal differential scanning calorimetry analysis. The Cloisite 20A/PDMS systems showed increased reaction rate at the early stages of cross-linking, followed by a retardation of the rate and extension of curing time, with respect to the pure PDMS. On the other hand, Cloisite 30B decreases the curing rate of PDMS during the whole process, whereas a significant increase in this parameter was recorded in the case of unmodified clay/PDMS nanocomposites. This diversity of the effect of various types of fillers was attributed to physicochemical interactions between the cross-linking system and organoclay particles mainly due to their surface chemistry. In an attempt to further evaluate the obtained results, it was found that the autocatalytic model shows good fitting with the experimental data.     

Thermal properties from membrane of polyamide 6/montmorillonite clay nanocomposites obtained by immersion precipitation method

The aim of this work was to obtain membranes from polyamide 6/montmorillonite clay nanocomposites through the phase inversion technique. The nanocomposites and membranes from polyamide 6/montmorillonite clay were characterized by X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), Thermogravimetry (TG) and Differential Scanning Calorimetry (DSC). Microporous and asymmetric membranes were successfully obtained from nanocomposites and the results showed that the salts were incorporated by intercalation between the organoclay layers and, apparently that the nanocomposites and membranes were thermally more stable than the pure polyamide.     

Preparation and characterization of poly(butylene terephthalate) nanocomposites from thermally stable organic-modified montmorillonite

In this paper, cetyl pyridium chloride (CPC) was employed to modify the montmorillonite. TGA analysis shows that the organic modified clay has higher thermal stability than hexadecyl trimethyl ammonium chloride modified montmorillonite and is suitable to be used for preparing poly(butylene terephthalate) (PBT)/clay nanocomposites at the high temperature. And then PBT/clay nanocomposites were prepared by direct melt intercalation. The results of XRD, TEM and HREM experiments show the formation of exfoliated-intercalated structure. The thermal stability of the nanocomposites does not evidently decrease, but the char residue at 600 °C remarkably increase compared with pure PBT. DSC results indicate that clay improves the melting temperature, the crystallization rate and crystallinity of the PBT molecules in the nanocomposites.     

Exfoliated high-impact polystyrene/MMT nanocomposites prepared using anchored cationic radical initiator-MMT hybrid

High-impact polystyrene (HIPS)/montmorillonite (MMT) nanocomposites were prepared via in-situ polymerization of styrene in the presence of polybutadiene, using intercalated cationic radical initiator-MMT hybrid. Incomplete exfoliation of the silicate layers in the HIPS nanocomposites was observed when a bulk polymerization was employed. On the other hand, the silicate layers were efficiently exfoliated in the PS matrix during a solution polymerization, due to the low extra-gallery viscosity, which can facilitate the diffusion of styrene monomers into the clay layers. The resulting exfoliated HIPS/MMT nanocomposites were characterized by X-ray diffraction, transmission electron microscopy, thermogravimetric analysis, particle size analysis, gel permeation chromatography, and dynamic mechanical analysis. The nanocomposites exhibited significant improvement in thermal and mechanical properties. For example, about 50% improvement in Young’s modulus was achieved with 5 wt% of clay, compared to the unmodified polymer counterpart.     

Thermal degradation and combustion behavior of the polyethylene/clay nanocomposite prepared by melt intercalation

Studies of thermal and fire-resistant properties of the polyethylene/organically modified montmorillonite (PE/MMT) nanocomposites prepared by means of melt intercalation are discussed. The sets of the data acquired with the aid of non-isothermal TG experiments have been treated by the model kinetic analysis. The extra acceleration of thermal-oxidative degradation of the nanocomposite which has been observed at the first stage of the overall process has been analyzed and is explained by the catalytic effect of the clay nanoparticles. The results of cone calorimetric tests lead to the conclusion that char formation plays a key role in the mechanism of flame retardation for nanocomposites.     

Polyethylene-Montmorillonite Nanocomposites: Preparation,Characterization and Properties

Polyethylene(PE)/clay nanocomposites have been successfully prepared by in situ polymerization with an intercalation catalyst titanium-montmorillonite (Ti-MMT) and analyzed by X-ray diffraction analysis (XRD), Fourier transform infrared analysis (FT-IR), Transmission electron microscopy (TEM), differentail scanning calorimetry (DSC), thermal gravimetric analysis (TGA) and tensile testing. XRD and TEM indicate that the clay is exfoliated into nanometer size and disorderedly dispersed in the PE matrix, and the PE crystallinity of PE/clay nanocomposite declines to 15∼30%. Compared with pure PE, PE/clay nanocomposites behave higher thermal, physical and mechanical properties; the layer structure of the clay decreases the polymerization activity and produce polymer with a high molecular weight. For PE/clay nanocomposites, the highest tensile strength of 33.4 MPa and Young's modulus of 477.4 MPa has been achieved when clay content is 7.7 wt %. The maximum thermal decomposition temperature is up to 110 °C higher, but the thermal decomposition temperature of the PE/clay nanocomposites decreases with the increases of the clay contents in the PE matrix.     

A brief survey on CLAYPEN and Nanocomposites based on unmodified PE and organo-pillared clays

New clay fillers are mixed with linear low-density polyethylene at 160 °C for 10 min to obtain clay-PE nanocomposites (CLAYPEN) by melt intercalation. Raw montmorillonite (Mt) was pillared (PMt) with partially hydrolyzed Al and Fe salt solutions and further reacted with hexadecyl trimethylammonium bromide (OPMt). For comparison, the hexadecyl trimethylammonium-montmorillonite (OMt) was prepared as a reference material. PE is not intercalated by organoclay. In investigating the pillared clay-PE nanocomposites, XRD is not an appropriate indicator of intercalation of PE, which penetrates into the mesoporous OPMt as shown by TEM. All the nanocomposites have higher Young modulus values than the pristine PE. The best compromise between the other mechanical properties (tensile strength and elongation at break) is obtained with the OPMt-PE nanocomposite. Cone-calorimeter study shows that peak heat release rate value of PE decreases substantially (34%) on addition of 5 phr of this novel OPMt filler.     

粘土/聚烯烃纳米复合材料研究进展

原位聚合;插层复合;粘土/聚烯烃纳米复合材料研究进展     

Preparation and Barrier Properties of Chitosan-Layered Silicate Nanocomposite Films

Summary: In this study, chitosan nanocomposite films were prepared using a solvent-casting method by incorporation of an organically modified montmorillonite (Cloisite 10A). The effect of filler concentration on the water vapor permeability, oxygen permeability, mechanical and thermal properties of the composite films was evaluated. The structure of nanocomposites and the state of intercalation of the clay were characterized by XRD. The water vapor permeability of pure chitosan films was measured as a function of relative humidity (RH). It was found that the permeability value increased with an increase in RH. The water vapor and gas permeability values of the composite films decreased significantly with increasing filler concentration. Permeation data was fitted to various phenomenological models predicting the permeability of polymer systems filled with nanoclays as a function of clay concentration and aspect ratio of nanoplatelets. According to the XRD results, an increase in basal spacing was obtained with respect to pure clay for chitosan/clay nanocomposites. This demonstrated the formation of intercalated structure of clay in the polymer matrix. Tensile strength and elongation at break of the composites increased significantly with the addition of clay, however the thermal and color properties of the films were not much affected by the intercalation of clay into polymer matrix.     

Effect of surface modification of montmorillonite on the properties of aromatic polyamide/clay nanocomposites

The surface modification of montmorillonite clay was carried out through ion‐ exchange reaction using p‐phenylenediamine as a modifier. This modified clay was employed to prepare aromatic polyamide/organoclay nanocomposite materials. The dispersion behavior of clay was examined in the polyamide matrix. Polyamide chains were synthesized from 4‐aminophenyl sulfone and isophthaloyl chloride (IPC) in dimethylacetamide. These amide chains were suitably end‐capped with carbonyl chloride end groups to interact chemically with modified montmorillonite clay. The resulting nanocomposite films containing 2–20 wt% of organoclay were characterized by TEM, X‐ray diffraction (XRD), thin‐film tensile testing; thermogravimetric analysis (TGA), differential scanning calorimetric (DSC) and water absorption measurements. Mechanical testing revealed that modulus and strength improved up to 6 wt% organoclay loading while elongation and toughness of nanocomposites decreased with the addition of clay content in the matrix. Thermal decomposition temperatures of the nanocomposites were in the range 225–450 °C. These nanocomposites expressed increase in the glass‐transition temperature values relative to pure polyamide describing interfacial interactions among the phases. The percent water uptake of these composites reduced upon the addition of modified layered silicate depicting improved barrier properties. Copyright © 2008 John Wiley & Sons, Ltd.     

Synthesis of Biodegradable Polycaprolactone/Montmorillonite Nanocomposites by Direct In-situ Polymerization Catalysed by Exchanged Clay

Poly (e-caprolactone) (PCL) layered silicate nanocomposites have the advantage adding biocompatibility and biodegradability to the traditional properties of nanocomposites. They can be prepared by in situ ring-opening polymerization of e-caprolactone using conventional initiator to induce polymerization in the presence of an organophilic clay, such as organomodified montmorillonite. In this work, we have used an alternative method to prepare poly(e-caproilactone)/montmorillonite nanocomposites. The cationic polymerization of e -caprolactone was initiated directly by Maghnite-TOA, organomodified montmorillonite clay, to produce nanocomposites. Resulted nanocomposites were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), force atomic microscopy (AFM) and thermogravimetry. The evolution of mechanical properties was also studied. Corrected by: Correction: Synthesis of Biodegradable Polycaprolactone/Montmorillonite Nanocomposites by Direct In-situ Polymerization Catalysed by Exchanged Clay Vol. 247, Issue 1, page n/a, Article first publshed online: 1 AUG 20111; DOI 10.1002/masy.200750150     

Influence of gamma irradiation on high density polyethylene/ethylene‐vinyl acetate/clay nanocomposites

The study of high density polyethylene (HDPE)/ethylene‐vinyl acetate (EVA)/and organically‐modified montmorillonite (OMT) nanocomposites prepared by melt intercalation followed by exposure to gamma‐rays have been carried out. The morphology and properties of the nanocomposites were studied using X‐ray diffraction (XRD), transmission electron microscopy (TEM), thermogravimetric analysis (TGA) and cone calorimetry. The purpose of the study focuses on the influence of gamma irradiation on the morphology, thermal stability and flammability properties of the nanocomposites. XRD studies and TEM images verified that the ordered intercalated nanomorphology of the nanocomposites was not disturbed by gamma irradiation. TGA data showed that the nano‐dispersion of clay throughout the polymer inhibited the irradiation degradation of HDPE/EVA blend, which led to the nanocomposites exhibiting superior irradiation‐resistant properties than that of the pure blend. Cone calorimetry results indicated that the improvement in heat release rate (HRR) for irradiated HDPE/EVA blend was suppressed efficiently when clay was present. Increasing clay loading from 2 to 10% was beneficial by improving the flammability properties of the nanocomposites, but promoted a rapid increase in the sub‐peak HRR at high irradiation dose level. Copyright © 2004 John Wiley & Sons, Ltd.     

In situ polymerization of ethylene using metallocene catalysts: Effect of clay pretreatment on the properties of highly filled polyethylene nanocomposites

Highly filled polyethylene (PE)‐based nanocomposites were obtained by insitu polymerization technique. An organically modified montmorillonite, Cloisite® 15A (C15A), was previously treated with methylaluminoxane (MAO) to form a supported cocatalyst (C15A/MAO) before being contacted with a zirconocene catalyst. The main features of C15A/MAO intermediates were studied by elemental analysis, TGA, TGA‐FTIR, WAXD, and TEM. MAO reacts with the clay, replaces most of the organic surfactant within the clay galleries and destroys the typical crystrallographic order of the nanoclay. The catalytic activity in the presence of C15A/MAO is higher than in ethylene polymerization without any inorganic filler and increases with MAO supportation time. This indicates that part of the polymer chains grows within the clay galleries, separates them, and makes it possible to tune the final morphology of the composites. The polymerization results and the influence of C15A pretreatment and polymerization conditions on thermal and morphological properties of the hybrid PE/C15A nanocomposites are presented. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 5390–5403, 2008     

Study of nylon 66–clay nanocomposites via condensation polymerization

Nylon 66–clay (polyamide 66 (PA66)–organophilic montmorillonite (OMT)) exfoliated nanocomposites were synthesized based on nylon 66 salt and organoclay (OMT) modified by hydro-aminocaproic acid via condensation polymerization. And the nanocomposites were characterized by X-ray diffraction and transmission electronic microscopy. Exfoliated morphology with different clay content was obtained. The effects of cation exchange capacity and organic modified agent of OMT on the formation of exfoliated nanocomposites were investigated. It was shown that only suitable cation exchange capacity and organic modified agent could result in the formation of exfoliated morphology under the condition of condensation polymerization. The thermal and flammability properties of the nanocomposites were investigated through thermogravimetry and cone calorimetry experiments. Results indicate that the exfoliated nanocomposites have enhanced thermal stability and flame retardant properties compared with pure PA66.     

Preparation and Rheological Characteristics of Solvent‐Cast Poly(ethylene oxide)/Montmorillonite Nanocomposites

The organophilic montmorillonite clay and poly(ethylene oxide) (PEO) nanocomposites were intercalated by a solvent casting method using chloroform as the cosolvent. The prepared nanocomposites were characterized by an X‐ray diffraction method to examine their microstructure. Rheological properties of both the PEO/clay nanocomposites and the immiscible PEO/clay blends were investigated via a rotational rheometer in steady shear mode with a parallel plate geometry. The shear thinning viscosity data were fitted with the Carreau model, which showed that steady shear viscosity increases with increasing clay loading. The hysteresis phenomenon is observed to be enhanced with clay loading. PEO/clay nanocomposites exhibit higher zero‐shear‐rate viscosity and sharper shear thinning behaviors than immiscible PEO/clay blends.     

Tribological performance and thermal behavior of epoxy resin nanocomposites containing polyurethane and organoclay

A series of epoxy resin nanocomposites modified by polyurethane and organically modified montmorillonite was prepared by effectively dispersing the organically modified montmorillonite in interpenetrating polymer networks (IPNs) of epoxy and polyurethane via the sequential polymeric technique and in situ polymerization. The tribological performance of the resultant EP/PU nanocomposites was investigated by a pin‐on‐disc tester, and the results showed that adding polyurethane and organically modified clay to the EP matrix had a synergistic effect on improving tribological performance of EP/PU nanocomposites. The morphologies of the worn surface were studied by scanning electron microscopy (SEM) observations, and the results indicated that the mechanism of improving tribological performance of EP/PU nanocomposites was different from that of pure EP or pure EP/PU IPNs. The thermal behavior of these nanocomposites was also investigated by thermogravimeric analysis (TGA), and the results indicated that adding organically modified clay to the matrix remedied the deterioration of the thermal degradation temperature of the interpenetrating networks. Copyright © 2008 John Wiley & Sons, Ltd.