温度、pH值和氯离子对X80钢钝化膜内点缺陷扩散系数的影响

借助于Mott-Schottky和点缺陷模型(PDM)研究了溶液温度、pH值以及氯离子对X80管线钢在模拟土壤环境中所形成钝化膜内点缺陷扩散系数D₀的影响. 结果表明: 随着溶液温度的升高、溶液pH值的降低以及氯离子浓度的增大, 钝化膜内的施主密度呈现增大的趋势. 依据点缺陷模型可以得到钝化膜内点缺陷(假设点缺陷为氧空位或铁离子间隙)的扩散系数D₀达到10^－16～10^－17 cm²•S^－1, 且D₀随着溶液温度的升高、溶液pH值的降低及氯离子浓度的增加而增大.     

SRB和CO2共存环境中X60管线钢腐蚀电化学特征

对X60管线钢在硫酸盐还原菌(SRB)和CO2共存环境中进行浸泡实验, 对浸泡不同时间后的腐蚀形态及膜层的组成进行观察和分析, 并对膜层覆盖的X60钢的腐蚀电化学参数特征进行分析. 结果表明, SRB吸附形成的微生物膜覆盖程度加大导致X60钢电位正移, 腐蚀产物FeS和FeCO3含量增加导致X60钢电位负移. X60钢表面膜层中腐蚀产物含量较低时, 仅有一个与电极电位有关的时间常数, 当膜层中腐蚀产物的含量高时, 增加了与腐蚀产物膜有关的时间常数. 在浸泡初期, 随微生物膜覆盖程度增加, X60钢的电荷传递电阻增大; 随腐蚀产物含量增加, 电荷传递电阻先下降后增大. 随浸泡时间的延长, X60钢双电层电容和膜层电容均增大.     

含O2高温高压CO2环境中3Cr钢腐蚀产物膜特征

采用高温高压反应釜分别开展3Cr钢在CO2和O2共存、单独CO2和单独O2三种气体条件下的腐蚀实验,利用X射线衍射仪(XRD)、扫描电子显微镜(SEM)、能量色散X射线能谱(EDS)和电化学方法研究了3Cr钢在高温高压含有O2的CO2环境中的腐蚀产物膜特征.结果表明,在含有O2的CO2的条件下,3Cr钢表面腐蚀产物膜疏松多孔,主要成分为FeCO3、Fe3O4和Fe2O3,腐蚀产物中未见明显Cr元素富集,3Cr钢表现出点蚀的腐蚀形态.3Cr钢在高温高压含O2的CO2腐蚀条件下内外膜层电阻(Rf1、Rf2)和电荷传递电阻Rt均比仅含有CO2腐蚀环境的低,双电层电容(Cdl)和内外膜层电容(Cf1、Cf2)均比仅含有CO2腐蚀环境的高.含有O2的CO2条件下,其保护性显著低于单一CO2条件下形成的腐蚀产物膜.提出了在含O2的CO2气体条件下,3Cr钢表面存在由多种物质组成的腐蚀产物,这导致腐蚀产物疏松多孔,不会形成单一CO2条件下存在的显著提高腐蚀产物膜保护性的Cr(OH)3层,从而促进了3Cr钢的析氢腐蚀和酸性介质中的吸氧腐蚀的机理.     

高温高压喷射湍流区中X70管线钢CO2腐蚀电化学特征

采用高温高压环路喷射装置并结合腐蚀微电极技术, 开展了湍流区中X70 管线钢CO₂腐蚀实验. 利用扫描电镜对不同实验时间的试样表面腐蚀产物微观形貌进行了观察和分析, 并进行了湍流区原位电化学测试和分析. 结果表明, 湍流区中X70 钢的CO₂腐蚀电化学特征与其表面所覆盖腐蚀产物膜层变化密切相关. 实验12 h内, 湍流区中X70钢表面从最初的基体与腐蚀产物共存, 转变为由疏松且不完整的膜层覆盖的特征. 实验12 h 后, 试样表面出现内外两层腐蚀产物膜, 内层膜堆垛致密, 外层膜疏松多孔, 同时湍流区中高切应力导致外层腐蚀产物脱落, 材料表面逐渐被完整致密的内层膜覆盖, 这是腐蚀速率持续下降的主要原因. 电化学结果表明, 实验12 h 内, 湍流区中X70 钢的腐蚀电位E_corr和线性极化电阻R_p不断下降; 电化学阻抗谱由高频容抗弧、中频容抗弧和低频感抗弧组成, 膜层电阻R_f缓慢增加, 电荷传递电阻R_t不断下降, 双电层电容C_dl和膜层电容C_f迅速下降; 12 h后, 腐蚀产物膜层对基体材料保护性随喷射时间延长逐渐增强, E_corr和R_p逐渐增大, 电化学阻抗谱中低频感抗弧逐渐收缩并在48 h 时消失, 最后转变为双容抗特征, R_f、R_t和C_dl随时间迅速增大, C_f趋于稳定.     

Q235钢在假单胞菌和铁细菌混合作用下的腐蚀行为

采用腐蚀失重法、电化学阻抗谱(EIS)和表面分析技术研究了Q235钢在假单胞菌和铁细菌共同作用下的腐蚀行为.结果表明:与单种菌相比,两种菌混合作用下Q235钢腐蚀受到了抑制.混菌体系中金属电极自腐蚀电位升高,腐蚀电流密度减小,交流阻抗值随时间增大.扫描电子显微镜(SEM)分析结果表明混合菌体系中Q235钢表面形成了均匀致密的腐蚀产物膜.     

A3钢在缓蚀颜料提取液中的EIS研究

应用EIS研究了A3钢在不同 pH值的磷酸锌或三聚磷酸铝 3.5 %NaCl提取液中的腐蚀行为 .结果显示 ,相同条件下 ,A3钢的电阻值随溶液 pH值增加而增加 ,电容值则相反 .在磷酸锌3.5 %NaCl提取液中 ,因磷酸锌的溶解度太小 ,没有足够的量对金属基底A3钢进行有效的保护 .在 pH值为 6的三聚磷酸铝 3.5 %NaCl提取液中 ,A3钢表现出较明显的缓蚀现象 ,可能是因为三聚磷酸根离子与腐蚀产物Fe2 + 、Fe3+ 络合并在钢表面形成了一层致密的保护膜 ,从而有效地阻止了腐蚀介质的进一步入侵 .防蚀颜料的溶解度大小是决定它的缓蚀性能优劣的重要因素之一     

N,N-二乙基丙烯酰胺与丙烯酸在聚丙烯薄膜表面光接枝制二元接枝膜及其温度、pH值敏感特性研究

以二苯甲酮为引发剂,聚丙烯薄膜(CPP)为基材,通过紫外光接枝的方法制备了具有温度和pH值双重敏感特性的聚N,N-二乙基丙烯酰胺(PNDEA)与聚丙烯酸(PAA)二元接枝膜.在PNDEA一次接枝膜的制备过程中,引发剂与单体配比相同时,本体接枝方法的接枝速率在反应初期明显高于溶液接枝方法;采用溶液法时,增大引发剂与单体配比等可提高接枝率.用本体法所制得的PNDEA一次膜光活化接枝PAA时接枝速率较溶液法高,并且能够实现较高的PAA接枝率.用红外光谱(FTIR)、X射线光电子能谱化学分析(ESCA)对接枝层组成的表征结果证实了二元接枝层的存在.在不同温度下,PNDEA一次接枝膜的FTIR谱图中酰胺Ⅰ带特征吸收峰发生位移表明它具有温度敏感特性.用扫描电子显微镜(SEM)对PNDEA接枝层表征结果表明,用不同接枝手段所制备的接枝膜具有不同的表面形貌.通过吸水率测定研究了二元接枝膜的温度及pH值敏感特性.     

N,N-二乙基丙烯酰胺与丙烯酸在聚丙烯薄膜表面光接枝制备二元接枝膜及其温度、pH值敏感特性研究

以二苯甲酮为引发剂,聚丙烯薄膜(CPP)为基材,通过紫外光接枝的方法制备了具有温度和pH值双重敏感特性的聚N,N-二乙基丙烯酰胺(PNDEA)与聚丙烯酸(PAA)二元接枝膜.在PNDEA一次接枝膜的制备过程中,引发剂与单体配比相同时,本体接枝方法的接枝速率在反应初期明显高于溶液接枝方法;采用溶液法时,增大引发剂与单体配比等可提高接枝率.用本体法所制得的PNDEA一次膜光活化接枝PAA时接枝速率较溶液法高,并且能够实现较高的PAA接枝率.用红外光谱(FTIR)、X射线光电子能谱化学分析(ESCA)对接枝层组成的表征结果证实了二元接枝层的存在.在不同温度下,PNDEA一次接枝膜的FTIR谱图中酰胺Ⅰ带特征吸收峰发生位移表明它具有温度敏感特性.用扫描电子显微镜(SEM)对PNDEA接枝层表征结果表明,用不同接枝手段所制备的接枝膜具有不同的表面形貌.通过吸水率测定研究了二元接枝膜的温度及pH值敏感特性.     

镁钙合金表面贻贝类吸附蛋白膜的NaIO4氧化处理及抗腐蚀性能

利用极化曲线及电化学阻抗谱,并结合扫描电镜、原子力显微镜、电子探针显微镜及红外光谱技术研究氧化处理对镁钙合金表面贻贝类吸附蛋白膜层抗蚀性能的影响. 结果表明,在NaIO₄氧化作用下,镁钙合金表面的贻贝吸附蛋白（Mefp-1）膜层由孔状结构转变为网状结构,且趋于均匀致密;未氧化处理的蛋白膜层对镁钙合金的保护作用随时间逐渐增加,而氧化处理的蛋白膜层使镁钙合金的点蚀电位正移,3 d时其腐蚀保护性能达到最佳,浸泡时间延长,膜层的防护性能略有下降.     

温度对半胱氨酸缓蚀性能影响的实验评价与机理研究

通过实验对不同温度条件下半胱氨酸抑制盐酸对碳钢腐蚀的性能进行评价, 并采用分子动力学模拟(Molecular Dynamics Simulation, 简称MD)方法, 从缓蚀剂膜抑制腐蚀粒子扩散的角度对其缓蚀机理进行深入研究. 静态失重实验显示: 随温度的升高(25～65 ℃), 半胱氨酸缓蚀剂的缓蚀效率呈逐渐下降趋势, 其数值从88.36%降至61.64%. MD模拟发现: 随温度升高, 半胱氨酸缓蚀剂膜的自由体积逐渐增大, 且腐蚀粒子与缓蚀剂膜的相互作用也逐渐减弱, 更有利于腐蚀粒子在膜中的主动扩散; 同时膜内半胱氨酸分子的自扩散能力也随温度升高而增强, 腐蚀粒子在缓蚀剂膜携带下被动迁移的过程也随之加剧. 主动扩散和被动迁移两方面的变化表明, 腐蚀粒子在缓蚀剂膜中扩散能力随温度升高而增大; 也就是说, 随温度升高, 半胱氨酸缓蚀剂膜对腐蚀粒子的扩散抑制能力逐渐降低, 腐蚀粒子更易扩散运移至金属表面, 导致半胱氨酸缓蚀剂缓蚀效率的降低.     

Investigation on Electronic Property of Passive Film on Nickel in Bicarbonate/Carbonate Buffer Solution

The electronic properties of passive film formed on nickel in bicarbonate/carbonate buffer solution were studied by electrochemical impedance spectra (EIS) and Mott‐Schottky plot. The film composition was analyzed by X‐ray photoelectron spectroscopy (XPS). The results showed that passive film exhibited p‐type semi‐conductive character, and the acceptor density (N_A) decreased with increasing potential, prolonging time, decreasing temperature, increasing pH value and decreasing chloride/sulfur ions concentration. The transfer resistance and film resistance increased with the above factors changing. XPS results showed that passive film was composed of NiO and a little amount of Ni₂O₃.     

22Cr双相不锈钢钝化膜组成及其半导体性能研究

借助于Mott-Schottky方程分析了成膜电位、成膜时间、成膜温度以及氯离子等因素对22Cr双相不锈钢在碳酸氢钠/碳酸钠缓冲溶液中所成钝化膜半导体性能的影响, 同时借助于X射线光电子能谱(XPS)技术分析了所成钝化膜的组成. 结果表明: 22Cr双相不锈钢在碳酸氢钠/碳酸钠缓冲溶液中所成钝化膜呈n-p型半导体结构, 钝化膜内施主/受主密度随成膜电位增加、成膜时间延长、成膜温度降低、以及介质中氯离子浓度的降低而减小, 同时膜对基体保护作用随这些因素变化而增强. 钝化膜的XPS分析表明, 钝化膜呈现双层结构, 外层膜主要由三价铁的氧化物(Fe2O3)组成, 内层膜主要由三价铬氧化物(Cr2O3)以及少量二价铁氧化物(FeO)组成.     

铬对碳钢在NaHCO_3/NaCO_3缓冲溶液中所成钝化膜半导体性能的影响

应用电化学阻抗谱技术研究铬对碳钢钝化膜半导体性能的影响.实验表明,在碳酸氢钠/碳酸钠缓冲溶液中碳钢形成的钝化膜具n型半导体特性,而含有3%铬的碳钢钝化膜则呈n-p型半导体特性,随着成膜电位的增加,以上两种钝化膜之Mott-Schottky直线部分的斜率均呈增大的趋势,表明成膜电位升高,膜内的杂质密度减小,但铬的加入使得碳钢钝化膜的施主密度增加约一个数量级,从而增加了碳钢点蚀发生的趋势.EIS分析表明:铬的加入降低了钝化膜的传递电阻R1和膜电阻R2,特别是膜电阻R2下降达3个数量级,这就有可能增加碳钢在高pH值环境中的腐蚀.     

In‐situ characterization of the early stage of pipeline steel corrosion in bicarbonate solutions by electrochemical atomic force microscopy

An electrochemical atomic force microscope was used to characterize the early stage of corrosion of an X100 pipeline steel in bicarbonate solutions with varied concentrations by synchronous measurements of electrochemical potential of the steel and its topographic evolution with time. Upon immersion of the steel in 0.01 M NaHCO₃ solution, both electrochemical potential and topographic profile are associated with the dissolution of air‐formed oxides present on the steel surface. The potential drops and the surface roughness increases rapidly. When corrosion of the steel occurs, the potential further drops and the surface roughness of the steel increases gradually. As the steel corrosion achieves a steady state, the generation of corrosion products reaches a dynamic equilibrium state. The surface roughness maintain an approximately stable value. In solutions containing increased bicarbonate concentrations, such as 0.1 M and 0.5 M NaHCO₃, the steel can be passivated. The formed passive film can eliminate some surface features and improves the surface roughness. The topographic profile of the steel surface in 0.5 M NaHCO₃ solution is smoother than that in 0.1 M solution. The surface features within 20 nm become eliminated after 4500 s of immersion in 0.1 M NaHCO₃ solution, while larger features within 50 nm in size are eliminated in 0.5 M NaHCO₃ solution in the same time period. Copyright © 2016 John Wiley & Sons, Ltd.     

A study of corrosion on a rotating iron disk electrode

Corrosion of iron in slightly acidified sodium sulphate solutions (mainly pH 4.5) in the open air was studied with a rotating disk electrode method at room temperature.Microscopic observations of corroded iron disk surfaces in the pH 4.5 solution revealed that iron initially corrodes locally with the formation of round pits of 10–30 μm in diameter and of(0.6–1.3) × 10³ in number per apparent square centimetre followed by the U-shaped brown protective wall formation of precipitates (rust) outside the pits. Each protective wall is formed along the lines of flow of the solution adjacent to the iron surface and each pit is located near the upstream end of the wall. Steady state of corrosion sets in when the parts of surface area surrounded by the wall are completely covered with a microscopically non-porous rust film.The amount of iron in the rust film and the total amount of corrosion of iron including that in the film increase parabolically with the increase in the time of immersion. The amount of iron in the film increases in proportion to the total amount of corrosion independently of the speed of rotation of the disk electrode even in the steady state.The fraction of area of iron surface not covered with the film decreases with time and reaches a certain fixed value in the steady state: the value is smaller at higher rotational speed. The corrosion rate is proportional to the uncovered area, as the corrosion is near the steady state. The pH of the bulk solution increases as corrosion progresses.The corrosion rate of iron can be well interpreted by assuming that the rate is controlled by the diffusion of oxygen from the bulk solution to the surface of iron and that the rust film on iron impedes the diffusion of oxygen.     

Corrosion resistances of passive films on low‐Cr steel and carbon steel in simulated concrete pore solution

The passive ranges of carbon steel rebar and 3Cr steel rebar in saturated Ca(OH)₂‐simulated concrete pore solution with pH 12.6 were determined by means of cyclic voltammetry and potentiodynamic polarization curves. Chronopotentiometry was used to obtain steady‐state conditions for the formation of passive films on rebar samples at different anodic potentials. Electrochemical impedance spectroscopy, Mott–Schottky and X‐ray photoelectron spectrometer curves were employed to compare the formed passive films at different potentials. Additionally, cyclic polarization curves were used to compare the corrosion resistances of formed passive films on the two rebars in saturated Ca(OH)₂‐simulated concrete pore solution with different concentration of Cl^?. The results show that the passive ranges of the two rebars are all between ?0.15 and +0.6 V, and more stable passive films can be formed on both rebars at the anodic potential of +0.3 V. In the absence of Cl^?, the stability and corrosion resistance of the passive film formed on the 3Cr rebar are better than those of CS rebar. The passive film of 3Cr steel has the relatively better pitting corrosion resistance than carbon steel in saturated Ca(OH)₂‐simulated concrete pore solution that contains different concentration of Cl^?. Copyright © 2016 John Wiley & Sons, Ltd.     

Electronic Properties of Passive Films Formed on G3 and G30 Nickel-based Alloys in Bicarbonate/Carbonate Buffer Solution

The electronic properties of passive films formed on G3 and G30 alloys in bicarbonate/carbonate buffer solution were comparatively studied by electrochemical impedance spectra(EIS) and Mott-Schottky analysis, the chemical composition of the passive film formed on G3 alloy was detected by X-ray photoelectron spectroscopy (XPS). The results show that passive film on G3 alloy had better protection than that on G30 alloy. The transfer resistance, film resistance and diffusion resistance of the passive films on ...     

Role of hydroxyl group in cerium hydroxycinnamate on corrosion inhibition of mild steel in 0.6 M NaCl solution

The corrosion inhibition mechanism of cerium hydroxycinnamate compounds has been studied and compared as an effective corrosion inhibitor for steel in an aqueous 0.6?M NaCl solution. Surface analysis results showed that the surface of steel coupons exposed to solutions containing cerium hydroxycinnamate compounds has less signs of corrosion attack due to a formation of the protective film, while the surface of mild steel coupons exposed to 0.6?M chloride solution without inhibitor additions was severely corroded due to pitting. Electrochemical results performed a good inhibition performance and information of the formed protective deposit that hinders the electrochemical corrosion reactions with a dominance of anodic inhibition mechanism. The results also indicated that the addition of cerium hydroxycinnamate compounds to 0.6?M NaCl solution could mitigate electrochemical corrosion reactions, reduce protective and double layer CPE magnitudes, and improve protective and charge transfer resistances. Furthermore, cerium 2-hydroxycinnamate showed better efficient corrosion inhibitor in comparison with cerium 4-hydroxycinnamate for steel in aqueous media containing 0.6?M chloride ion.     

The effect of the change in the microscopic structures of the iron on corrosion resistance and passivated properties

The passive film of iron showed n‐type semiconductor characteristic in borate buffer solution, and its donor concentration increased slightly after tensile strain in the present study. However, comparing with solution‐annealed sample, the anodic passive film formed on tensile‐strained one was highly protective. The more dislocations on tensile‐strained sample promoted the diffusion of iron and oxygen vacancy. Moreover, more donor density (mainly oxygen vacancies) promoted the diffusion of oxygen. They all facilitated tensile‐strained sample to form Fe₂O₃ and thicker passive film on the surface. More Fe₂O₃ and thicker passive film on the surface of tensile‐strained iron could improve corrosion resistance. Copyright © 2014 John Wiley & Sons, Ltd.     

Experimental and theoretical investigation on adsorption and corrosion inhibition properties of imidazopyridine derivatives on mild steel in hydrochloric acid solution

Imidazopyridine derivatives, namely 4‐methoxy‐N‐((2‐(4‐methoxyphenyl)H‐imidazo[1,2‐a]pyridin‐3‐yl)methylene)benzenamine (MMPIPB) and 4‐chloro‐N‐((2‐(4‐methoxyphenyl)H‐imidazo[1,2‐a]pyridin‐3yl)methylene)benzenamine (CMPIPB), were investigated as inhibitors for mild steel corrosion in 15% HCl solution using the weight loss and electrochemical techniques. According to electrochemical impedance spectroscopy studies, MMPIPB and CMPIPB show corrosion inhibition efficiency of 84.8 and 77.2% at 10‐ppm concentration and 98.1 and 94.8% at 80‐ppm concentration, respectively at 303 K. The corrosion inhibition efficiency of both inhibitors increased with increasing inhibitor concentration and decreased with increasing temperature. The adsorption of both inhibitor molecules on the surface of mild steel obeys Langmuir adsorption isotherm. Polarization studies showed that both studied inhibitors were of mixed type in nature. Electrochemical impedance spectroscopy studies showed that for both inhibitors, the value of charge transfer resistance increased and double‐layer capacitance decreased on increasing the concentration of inhibitors. Scanning electron microscopy, energy‐dispersive X‐ray spectroscopy (EDX), and atomic force microscopy were performed for surface study. The density functional theory was employed for theoretical calculations. Copyright © 2014 John Wiley & Sons, Ltd.