The surface-forming energy release rate based fracture criterion for elastic–plastic crack propagation

The J-integral based criterion is widely used in elastic–plastic fracture mechanics. However, it is not rigorously applicable when plastic unloading appears during crack propagation. One difficulty is that the energy density with plastic unloading in the J-integral cannot be defined unambiguously. In this paper, we alternatively start from the analysis on the power balance, and propose a surface-forming energy release rate (ERR), which represents the energy available for separating the crack surfaces during the crack propagation and excludes the loading-mode-dependent plastic dissipation. Therefore the surface-forming ERR based fracture criterion has wider applicability, including elastic–plastic crack propagation problems. Several formulae are derived for calculating the surface-forming ERR. From the most concise formula, it is interesting to note that the surface-forming ERR can be computed using only the stress and deformation of the current moment, and the definition of the energy density or work density is avoided. When an infinitesimal contour is chosen, the expression can be further simplified. For any fracture behaviors, the surface-forming ERR is proven to be path-independent, and the path-independence of its constituent term, so-called J_s-integral, is also investigated. The physical meanings and applicability of the proposed surface-forming ERR, traditional ERR, J_s-integral and J-integral are compared and discussed. Besides, we give an interpretation of Rice paradox by comparing the cohesive fracture model and the surface-forming ERR based fracture criterion.     

J-integral and crack driving force in elastic–plastic materials

This paper discusses the crack driving force in elastic–plastic materials, with particular emphasis on incremental plasticity. Using the configurational forces approach we identify a “plasticity influence term” that describes crack tip shielding or anti-shielding due to plastic deformation in the body. Standard constitutive models for finite strain as well as small strain incremental plasticity are used to obtain explicit expressions for the plasticity influence term in a two-dimensional setting. The total dissipation in the body is related to the near-tip and far-field J-integrals and the plasticity influence term. In the special case of deformation plasticity the plasticity influence term vanishes identically whereas for rigid plasticity and elastic-ideal plasticity the crack driving force vanishes. For steady state crack growth in incremental elastic–plastic materials, the plasticity influence term is equal to the negative of the plastic work per unit crack extension and the total dissipation in the body due to crack propagation and plastic deformation is determined by the far-field J-integral. For non-steady state crack growth, the plasticity influence term can be evaluated by post-processing after a conventional finite element stress analysis. Theory and computations are applied to a stationary crack in a C(T)-specimen to examine the effects of contained, uncontained and general yielding. A novel method is proposed for evaluating J-integrals under incremental plasticity conditions through the configurational body force. The incremental plasticity near-tip and far-field J-integrals are compared to conventional deformational plasticity and experimental J-integrals.     

Arbitrarily oriented crack near interface in piezoelectric bimaterials

Arbitrarily oriented crack near interface in piezoelectric bimaterials is considered. After deriving the fundamental solution for an edge dislocation near the interface, the present problem can be expressed as a system of singular integral equations by modeling the crack as continuously distributed edge dislocations. In the paper, the dislocations are described by a density function defined on the crack line. By solving the singular integral equations numerically, the dislocation density function is determined. Then, the stress intensity factors (SIFs) and the electric displacement intensity factor (EDIF) at the crack tips are evaluated. Subsequently, the influences of the interface on crack tip SIFs, EDIF, and the mechanical strain energy release rate (MSERR) are investigated. The J-integral analysis in piezoelectric bimaterals is also performed. It is found that the path-independent of J₁-integral and the path-dependent of J₂-integral found in no-piezoelectric bimaterials are still valid in piezoelectric bimaterials.     

Crack tip field andJ-integral with strain gradient effect

The mode I plane strain crack tip field with strain gradient effects is presented in this paper based on a simplified strain gradient theory within the framework proposed by Acharya and Bassani. The theory retains the essential structure of the incremental version of the conventionalJ ₂ deformation theory. No higher-order stress is introduced and no extra boundary value conditions beyond the conventional ones are required. The strain gradient effects are considered in the constitutive relation only through the instantaneous tangent modulus. The strain gradient measures are included into the tangent modulus as internal parameters. Therefore the boundary value problem is the same as that in the conventional theory. Two typical crack problems are studied: (a) the crack tip field under the small scale yielding condition induced by a linear elastic mode-IK-field and (b) the complete field for a compact tension specimen. The calculated results clearly show that the stress level near the crack tip with strain gradient effects is considerable higher than that in the classical theory. The singularity of the strain field near the crack tip is nearly equal to the square-root singularity and the singularity of the stress field is slightly greater than it. Consequently, theJ-integral is no longer path independent and increases monotonically as the radius of the calculated circular contour decreases. The project supported by the National Natural Science Foundation of China (19704100 and 10202023) and the Natural Science Foundation of Chinese Academy of Sciences (KJ951-1-20)     

Singular behavior at the tip of a crack in an elastic-plastic material with plastic orthotropy

The two-dimensional stress field at the tip of a crack in a plastically orthotropic material is analyzed by the total deformation theory of plasticity in conjunction with the J-integral. A model of a plastically orthotropic material is constructed by the use of the theory proposed by R. Hill (1950) and the uniaxial stress-strain relation suggested by W. Ramberg and W.R. Osgood (1943). It is found that the stresses in the vicinity of the crack tip have a singularity of the same order as that in the case of isotropic materials, but their amplitudes are greatly influenced by the plastic orthotropy. Numerical work is carried out for two typical metals, and the effect of the plastic orthotropy is examined for the stress field, the crack opening displacement, the strain energy density, and the shape of the elastic-plastic boundary.     

Dynamic fracture analysis by moiré interferometry

Dynamic moiré interferometry was used to measure separately theu- andv-displacement fields surrouding a rapidly propagating crack tip in Homalite-100 and 7075-T6 aluminum-alloy plates. These transient crack-tip-displacement data were then used to compute the dynamic stress-intensity factor and the remote stress component.J-integral values were also estimated using the static approximate procedure of Kanget al. This static analysis provided the correctJ when the contour integral was taken within 3 mm of the crack tip.Paper was presented at the 1991 SEM Spring Conference on Experimental Mechanics held in Milwaukee, WI on June 9–13.     

Finite deformation analysis of COD,J-integral and crack tip intense strain region in plane strain large-scale yielding

A finite element analysis was performed to simulate crack tip blunting and the development of the intense strain region in a small compact tension specimen (0.4 T CT) of SA533B-1 under plane strain large-scale yielding, with the condition of large-geometry change around the crack tip taken into consideration. The region where the equivalent plastic strain $\text{}\text{?}$g3_p is greater than 0.15 was defined as the intense strain region, which corresponded to the recrystallized-etched zone delineated experimentally around the blunting crack tip. The development of the intense strain region was discussed as a function of the J-integral and the crack opening displacement. A linear relationship was obtained between the plastic work W_p dissipated within the intense strain region and (J/σ_y)² or b², where b is the crack opening displacement, defined as the separation of the two points at which the boundary of the intense strain region surrounding the crack tip intersects with the free surfaces of the crack.     

High-order asymptotic analysis for the crack in nonlinear material

Accurate high-order asymptotic analyses were carried out for Mode II plane strain crack in power hardening materials. The second-order crack tip fields have been obtained. It is found that the amplitude coefficientk ₂ of the second term of the asymptotic field is correlated to the first order field as the hardening exponentn<n ^* (n ^*≈5), but asn≥n ^*,k ₂ turns to become an independent parameter. Our results also indicated that, the second term of the asymptotic field has little influence on the near-crack-tip field and can be neglected whenn<n ^*. In fact,k ₂ directly reflects the effects of triaxiality near the crack tip, the crack geometry and the loading mode, so that besidesJ-integral it can be used as another characteristic parameter in the two-parameter criterion. The project supported by National Natural Science Foundation of China     

Energy dissipation mechanisms in ductile fracture

The objective is to investigate energy dissipation mechanisms that operate at different length scales during fracture in ductile materials. A dimensional analysis is performed to identify the sets of dimensionless parameters which contribute to energy dissipation via dislocation-mediated plastic deformation at a crack tip. However, rather than using phenomenological variables such as yield stress and hardening modulus in the analysis, physical variables such as dislocation density, Burgers vector and Peierls stress are used. It is then shown via elementary arguments that the resulting dimensionless parameters can be interpreted in terms of competitions between various energy dissipation mechanisms at different length scales from the crack tip; the energy dissipations mechanisms are cleavage, crack tip dislocation nucleation and also dislocation nucleation from a Frank-Read source. Therefore, the material behavior is classified into three groups. The first two groups are the well-known intrinsic brittle and intrinsic ductile behavior. The third group is designated to be extrinsic ductile behavior for which Frank-Read dislocation nucleation is the initial energy dissipation mechanism. It is shown that a material is predicted to exhibit extrinsic ductility if the dimensionless parameter bρ_disl^1/2 (b is Burgers vector, ρ_disl is dislocation density) is within a certain range defined by other dimensionless parameters, irrespective of the competition between cleavage and crack tip dislocation nucleation. The predictions compare favorably to the documented behavior of a number of different classes of materials.     

Role of elasticity in elastic–plastic fracture: Analytical bi-linear crack-tip fields and finite element analysis

A solution for Model-I plane strain crack tip fields in a bi-linear elastic–plastic material is presented. The elastic–plastic Poisson's ratio is introduced to characterize the influence of elastic deformation on the near tip constraint. Attention is focused on the distribution of elastic/plastic strain energy in the sensitive region of the forward sector ahead of a crack tip. The present study shows that the elastic strain energy can be higher than the plastic strain energy in this sensitive sector while large amount of the plastic strain energy develops outside this sector around the crack tip. The effect of elastic deformation in this sensitive region on the structure of crack-tip fields is considerable and the assumption in some important solutions for crack-tip fields reported in literature that the elastic deformation is small and can be ignored is therefore not physically reasonable. Besides, finite element analysis is carried out to validate the analytical solution and good agreement between them is found. It is seen that the present solution with T-stress can properly describe the crack-tip fields under various constraints for different specimens and an analytical relation is established between the critical value of J-integral, J_c, and T-stress for elastic–plastic fracture.     

The sliding interface crack with friction between elastic and rigid bodies

The paper analyzes the frictional sliding crack at the interface between a semi-infinite elastic body and a rigid one. It gives solutions in complex form for non-homogeneous loading at infinity and explicit solutions for polynomial loading at the interface. It is found that the singularities at the crack tips are different and that they are related to distinct kinematics at the crack tips. Firstly, we postulate that the geometry of the equilibrium crack with crack-tip positions b and a is determined by the conditions of square integrable stresses and continuous displacement at both crack tips. The crack geometry solution is not unique and is defined by any compatible pair (b,a) belonging to a quasi-elliptical curve. Then we prove that, for an equilibrium crack under given applied load, the “energy release rate” G_tip, defined at each crack tip by the J_ε-integral along a semi-circular path, centered at the crack tip, with vanishing radius ε, vanishes. For arbitrarily shaped paths embracing the whole crack, with end points on the unbroken zone, the J-integral is path-independent and has the significance of the rate, with respect to the crack length, of energy dissipated by friction on the crack.     

In Plane Displacement Formulation for Finite Cracked Plates Under Mode I Using Grid Method and Finite Element Analysis

A grid method is used to experimentally determine the in-plane displacement fields around a crack tip in a Single-Edge-Notch (SEN) tensile polyurethane specimen. Horizontal displacement u _x-exp and vertical displacement u _y-exp are expressed as functions of circular coordinates centred on the crack tip. These are compared with the approximate solutions of linear elastic fracture mechanics with a view to studying the applicability to polymers. The results show that this solution is not in agreement with the experiments at the focused on the vicinity of a crack tip. Taking this into account, an FEA program is developed with CAST3M for the purpose of comparing the experimental displacements and the numerical data. New formulations of displacements u _x and u _y are then developed. These formulations are derived from the principle of superposition and based on Arakawa’s formulation. With the displacement gradients obtained from the FEA and the new formulations, the determination of J-integrals is found to be in very good agreement with those derived from numerical calculation. Consequently, the proposed formulations can give displacement fields compatible with the J-integral calculation for the region near the crack tip. An application based on an experimental test is proposed to evaluate the performances of the proposed formulations.     

Interaction between an interface crack and subinterface microcracks in metal/piezoelectric bimaterials

The J-integral analysis is presented for the interaction problem between a semi-infinite interface crack and subinterface matrix microcracks in dissimilar anisotropic materials. After deriving the fundamental solutions for an interface crack subjected to different loads and the fundamental solutions for an edge dislocation beneath the interface, the interaction problem is deduced to a system of singular integral equations with the aid of a superimposing technique. The integral equations are then solved numerically and a conservation law among three values of the J-integral is presented, which are induced from the interface crack tip, the microcracks and the remote field, respectively. The conservation law not only provides a necessary condition to confirm the numerical results derived, but also reveals that the microcrack shielding effect in such materials could be considered as a redistribution of the remote J-integral. It is this redistribution that does lead to the phenomenological shielding effect.     

A mixed electric boundary value problem for a two-dimensional piezoelectric crack

In this paper, a mixed electric boundary value problem for a two-dimensional piezoelectric crack problem is presented, in the sense that the crack face is partly conducting and partly impermeable. By the analytical continuation method, the unknown electric charge distributions on the upper and lower conducting crack faces are reduced to two decoupled singular integral equations and then these two equations are converted into algebraic equations to find the full field solution. Though the results suggest that the stress intensity factors at the crack tip are identical to those of conventional piezoelectric materials, but the electric field and electric displacement are related to the electric boundary conditions on the crack faces. The electric field and electric displacement are singular not only at crack tips but also at the junctures between the impermeable part and conducting parts. Numerical results for the variations of the electric field, electric displacement field and J-integral with respect to the normalized impermeable crack length are shown. Some discussions for the energy release rate and the J-integral are made.     

Analyses of steady quasistatic crack growth in plane strain tension in elastic-plastic materials with non-isotropic hardening

Steady state crack propagation problems of elastic-plastic materials in Mode I, plane strain under small scale yielding conditions were investigated with the aid of the finite element method. The elastic-perfectly plastic solution shows that elastic unloading wedges subtended by the crack tip in the plastic wake region do exist and that the stress state around the crack tip is similar to the modified Prandtl fan solution. To demonstrate the effects of a vertex on the yield surface, the small strain version of a phenomenological J₂, corner theory of plasticity (Christoffersen, J. and Hutchinson, J. W. J. Mech. Phys. Solids,27, 465 C 1979) with a power law stress strain relation was used to govern the strain hardening of the material. The results are compared with the conventional J₂ incremental plasticity solution. To take account of Bauschinger like effects caused by the stress history near the crack tip, a simple kinematic hardening rule with a bilinear stress strain relation was also studied. The results are again compared with the smooth yield surface isotropic hardening solution for the same stress strain curve. There appears to be more potential for steady state crack growth in the conventional J₂ incremental plasticity material than in the other two plasticity laws considered here if a crack opening displacement fracture criterion is used. However, a fracture criterion dependent on both stress and strain could lead to a contrary prediction.     

Bauschinger and size effects in thin-film plasticity due to defect-energy of geometrical necessary dislocations

The Bauschinger and size effects in the thinfilm plasticity theory arising from the defect-energy of geometrically necessary dislocations (GNDs) are analytically investigated in this paper. Firstly, this defect-energy is deduced based on the elastic interactions of coupling dislocations (or pile-ups) moving on the closed neighboring slip plane. This energy is a quadratic function of the GNDs density, and includes an elastic interaction coefficient and an energetic length scale L. By incorporating it into the work- conjugate strain gradient plasticity theory of Gurtin, an energetic stress associated with this defect energy is obtained, which just plays the role of back stress in the kinematic hardening model. Then this back-stress hardening model is used to investigate the Bauschinger and size effects in the tension problem of single crystal Al films with passivation layers. The tension stress in the film shows a reverse dependence on the film thickness h. By comparing it with discrete-dislocation simulation results, the length scale L is determined, which is just several slip plane spacing, and accords well with our physical interpretation for the defect- energy. The Bauschinger effect after unloading is analyzed by combining this back-stress hardening model with a friction model. The effects of film thickness and pre-strain on the reversed plastic strain after unloading are quantified and qualitatively compared with experiment results.     

Computation of thermal fracture parameters for orthotropic functionally graded materials using Jk-integral

This article introduces a computational method based on the J_k-integral for mixed-mode fracture analysis of orthotropic functionally graded materials (FGMs) that are subjected to thermal stresses. The generalized definition of the J_k-integral is recast into a domain independent form composed of line and area integrals by utilizing the constitutive relations of plane orthotropic thermoelasticity. Implementation of the domain independent J_k-integral is realized through a numerical procedure developed by means of the finite element method. The outlined computational approach enables the evaluation of the modes I and II stress intensity factors, the energy release rate, and the T-stress. The developed technique is validated numerically by considering two different problems, the first of which is the problem of an embedded crack in an orthotropic FGM layer subjected to steady-state thermal stresses; and the second one is that of periodic cracks under transient thermal loading. Comparisons of the mixed-mode stress intensity factors evaluated by the J_k-integral based method to those calculated through the displacement correlation technique (DCT) and to those available in the literature point out that, the proposed form of the J_k-integral possesses the required domain independence and leads to numerical results of high accuracy. Further results are presented to illustrate the influences of the geometric and material constants on the thermal fracture parameters.