Stiffness constants prediction of nanocomposites using a periodic 3D‐FEM model

Predictive models, which enable the prediction of nanocomposite properties from their morphologies and account for polymer orientation, could greatly assist the exploitation of this new class of materials in more diversified and demanding market fields. This article focuses on the prediction of effective elastic properties (Young's moduli) of polymer nanocomposite films (copolyamide‐6/nanoclay) using 3D analytical (based on the Mori‐Tanaka theory) and 3D finite element (FE) models. The analytical model accounts for the orientation of polymer chains induced by drawing. 3D FE model exploits the representative volume element concept and accounts for the nanocomposite morphology as determined from transmission electron microscopy experiments. Model predictions were compared with experimental results obtained for nanocomposite films produced by means a pilot‐scale film blowing equipment and collected at different draw ratios. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Biodegradable fibers of poly(3‐hydroxybutyrate) produced by high‐speed melt spinning and spin drawing

The effects of high‐speed melt spinning and spin drawing on the structure and resulting properties of bacterial generated poly(3‐hydroxybutyrate) (PHB) fibers were investigated. The fibers were characterized by their degree of crystallinity by differential scanning calorimetry (DSC) and wide‐angle X‐ray scattering (WAXS), their orientation by WAXS, and the textile physical properties. The WAXS studies revealed that the fibers spun at high speeds and high draw ratios possessed orthorhombic (α modification) and hexagonal (β modification) crystals, the latter as a result of stress‐induced crystallization. The fiber structures formed during these processes were fibril‐like as the atomic force microscopy images demonstrated. The maximum physical break stress, the modulus, and the elongation at break observed in the fibril‐like spin drawn fibers were about 330 MPa, 7.7 GPa, and 37%, respectively. The fibers obtained by a low draw ratio of 4.0 had spherulitic structures and poor textile physical properties. The PHB pellets were analyzed by their degradation during the processes of drying and spinning and by their thermal and rheological properties. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2841–2850, 2000     

Transport properties of uniaxially oriented aliphatic polyketone

The oxygen, carbon dioxide, and water‐transport properties of a uniaxially oriented aliphatic polyketone were determined. The polyketone was drawn to 5–10 times its original length. The transport properties were related to changes in crystallinity estimated by differential scanning calorimetry and density measurements and by changes in the molecular and crystal orientation assessed by, respectively, infrared and X‐ray spectroscopy. The film structures were characterized by confocal scanning laser microscopy and scanning electron microscopy. Stress‐strain tests on the drawn specimens enabled the impacts of orientation on the transport and mechanical properties to be compared. A draw‐induced increase in crystallinity and molecular orientation yielded permeabilities at a draw ratio of 10 that were 30–40% of the original value, and the percentage decrease was basically independent of the type of gas/vapor molecule. Also, the diffusivities of oxygen and carbon dioxide decreased by an order of magnitude. The fact that the amorphous permeability was peaking at a draw ratio of about 5 was a consequence of a peak in amorphous solubility, which was very high for oxygen and absent for water. It was suggested that the peak in solubility was mainly caused by the destruction of the polymer hydrogen‐bond network during drawing and crystal reorientation. The impact of structural reorganization within the polymer and presence of surface valleys seemed to have less impact on the mechanical properties than on the transport properties. This suggested that transport data are more sensitive than mechanical data in probing material defects and changes in molecular packing and morphology. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 947–955, 2004     

Melt spinning and laser‐heated drawing of a new semiaromatic polyamide,PA9‐T fiber

Fibers of PA9‐T, a new semiaromatic polyamide containing a long aliphatic chain, were prepared by melt spinning. As‐spun fibers were subsequently drawn with a CO₂ laser‐heated drawing system at different draw ratios and various drawing velocities. On‐line observations of drawing points deciphered two drawing states; namely, flow drawing and neck drawing, over the entire range of drawing. Drawing stress revealed that flow drawing is induced by slight drawing stress under a low draw ratio up to 3, and neck drawing is induced by relatively high drawing stress under a higher draw ratio. The effect of drawing stress and drawing velocity on the development of the structure and properties has been characterized through analysis of birefringence, density, WAXD patterns, and tensile, thermal, and dynamic viscoelastic properties. For the neck‐drawn fibers, almost proportional enhancements of crystallinity and molecular orientation with drawing stress were observed. The flow‐drawn fibers have an essentially amorphous structure, and birefringence and density do not always have a linear relation with properties. The fibers drawn at high drawing speed exhibit improved fiber structure and superior mechanical properties. The maximum tensile strength and Young's modulus of PA9‐T drawn fibers were found to be 652 MPa and 5.3 GPa, respectively. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 433–444, 2004     

Molecular orientation of rigid‐rod polyimide films characterized by polarized attenuated total reflection/fourier transform infrared spectroscopy

The variations in the molecular orientation of uniaxially drawn rigid‐rod polyimide films were systematically characterized in all three dimensions with polarized attenuated total reflection/Fourier transform infrared spectroscopy. The second‐order orientation coefficients were directly deduced from the anisotropy in IR absorptions of particular bands. With the draw ratio increasing, the state of the molecular orientation changed from being nearly planar to completely uniaxial via biaxial orientation, and the degree of orientation was much larger than that of a semirigid polyimide having an ether linkage at the same draw ratio, which originated from the rigid‐rod structure. In addition, the imide planes were rotationally oriented to the out‐of‐plane direction of the film geometry. Furthermore, the relationship between the molecular chain orientation and the in‐plane birefringence in the biaxial orientation state was examined. The intrinsic birefringence was estimated from biaxial orientation films to be 0.33 at a wavelength of 1307 nm. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 418–428, 2003     

Orientation and mechanical properties of laser‐induced photothermally drawn fibers composed of multiwalled carbon nanotubes and poly(ethylene terephthalate)

This study presents a novel photothermal drawing of poly(ethylene terephthalate) (PET)/multiwalled carbon nanotube (MWCNT) fibers. The photothermal drawing was carried out using the near infrared laser‐induced photothermal properties of MWCNTs. An uniform fiber surface was obtained from a continuous necking deformation of the undrawn fibers, particularly at a draw ratio of 4 and higher. The breaking stress and modulus of the photothermally drawn PET/MWCNT fibers were significantly enhanced, in comparison to those of hot drawn fibers at the same draw ratio. The enhanced mechanical properties were ascribed to the increased orientation of PET chains and MWCNTs as well as PET crystallinity due to photothermal drawing. In particular, a significantly higher degree of orientation of the MWCNTs along the fiber axis was obtained from photothermal drawing, as shown in polarized Raman spectra measurements. The photothermal drawing in this study has the potential to enhance the mechanical properties of fibers containing MWCNTs. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 603–609     

Drawing behavior and characteristics of laser‐drawn polypropylene fibers

Drawing behavior, flow drawing, and neck drawing, was studied for isotacticpolypropylene fibers in CO₂ laser drawing system, and the fiber structure and the mechanical properties of drawn fibers were analyzed. For a certain laser power, flow drawing of polypropylene (PP) was possible up to draw ratio (DR) 19.5. Though the drawing stress was very low, the flow‐drawn PP fiber exhibited oriented crystal structure and improved mechanical properties. On the other hand, neck‐drawing was accomplished from DR 4 to 12, with significant increase in drawing stress that enhanced the development of fiber structure and mechanical properties. Unlike PET, the drawing stress depends not only on the DR, but on irradiated laser power also. The 10–12 times neck‐drawn fibers were highly fibrillated. The fibers having tensile strength 910 MPa, initial modulus 11 GPa, and dynamic modulus 14 GPa were obtained by single‐step laser drawing system. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 398–408, 2006     

Correlation between the tensile properties and network draw ratio of CO2‐laser‐heated drawn poly(ethylene terephthalate) fibers

Low‐orientation and amorphous poly(ethylene terephthalate) fibers were drawn continuously with heating by carbon dioxide (CO₂) laser radiation. The tensile properties were examined in terms of the birefringence and network draw ratio, which was estimated from the strain shift of true stress–strain curves. Two drawing forms, neck drawing with a draw efficiency (the ratio of the network draw ratio to the actual draw ratio) of about unity and flow drawing with a draw efficiency of about zero, were found to be stable in the continuous drawing process. Meanwhile, any draw‐efficiency value between zero and unity could be obtained in the batch‐drawing process. The object whose orientation was estimated by the network draw ratio differed from that estimated by birefringence. Two linear relationships were found, between the network draw ratio and tensile strength and between the birefringence and initial modulus. The true stress at breaking increased with the network draw ratio of the CO₂‐laser‐heated drawn fibers, and when the draw ratio exceeded 5.0, it became higher than that for batch‐drawn fibers. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2322–2331, 2003     

Change of morphological properties in drawing water‐swollen cellulose films prepared from organic solutions. a view of molecular orientation in the drawing process

Drawable water‐swollen cellulose films were prepared by coagulating in water two different cellulose organic solution systems. The drawability of the water‐swollen films was dependent on the rate of coagulation. Transparent films prepared by the slow coagulation showed good drawability and had a maximum draw ratio of 2.0. However, the drawn films maintained the highly noncrystalline state even after dried at 50°C under vacuum. X‐ray analysis and polarized FT‐IR measurements performed under a saturated deuterium oxide vapor of these dried drawn films, prepared by slow coagulation, showed that their noncrystalline regions (more than 80%) as well as crystalline regions (less than 20%) were highly oriented by the drawing process. Furthermore, meridional intensity curves in the X‐ray diffraction exhibited interesting patterns even though the drawn sample was highly noncrystalline. In fact, they are quite different from those in regenerated cellulose II fibers. However, despite this increase in draw ratio and in the orientation of the chains, the number of crystalline domains in the films did not increase significantly. This may perhaps be attributed to the three‐dimensional network structure resulting from the intermolecular hydrogen bonds between chains which are maintained through the drawing process and which can hinder the crystallization of cellulose. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 451–459, 1999     

Birefringence study of drawn Nafion films

Nafion films are birefringent. This optical property has been studied as a function of the draw ratio to obtain insight into the film morphology. At small draw ratios, the structure shows biaxial behavior. At higher draw ratios (>150%), Nafion can be considered to have a uniaxial symmetry. The influence on the birefringence of three different counterions (hydrogen, lithium, and tetramethylammonium) is negligible. Undrawn Nafion shows preorientation, which can be eliminated with drawing in the proper direction. X‐ray experiments suggest that the physical origin of the birefringence in Nafion is mainly due to the orientation of the polymer chains and not due to deformation or form birefringence. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2857–2870, 2004     

Mechanical properties of polymers containing fillers

The addition of fillers can significantly change the mechanical characteristics of a material. In this paper, a general, mechanistic model is established to determine the moduli, relaxation moduli, break strengths, and break strains for polymer films containing liquid and solid micro fillers. Based on rigorous continuum mechanics principles, this model considers the filler/filler interactions, incorporates the nonlinear synergistic effects of fillers, and provides accurate predictions in comparison with experimental data. The analytical model developed provides information that is not available or extremely difficult to obtain experimentally. The model can be applied to determine the filler/matrix adhesion and filler modulus using measured modulus of a filled polymer film (a filled polymer is a polymer containing fillers). It is found that the compression moduli of polymer films containing liquid fillers differ significantly from the tension moduli, especially when the volume fraction of the filler is high. The difference in compression and tension Young's moduli normalized by the tension Young's modulus is as high as 35%. The relative error in maximum pressure calculation during Hertzian contact caused by using the tension moduli is as high as 48%. The relaxation modulus of a filled polymer film is determined through inverse Laplace transforms of its composite modulus in the s‐space. For a filled polymer film containing liquid phase fillers, a closed form solution for its relaxation modulus has been obtained. It is found that the composite relaxation modulus of the filled polymer is proportional to the relaxation modulus of the matrix polymer multiplied by a factor related to the volume fraction of the liquid filler. The break strength of the filled polymer is found to be proportional to the break strength of the polymer matrix material multiplied by a power function of the modulus ratio of filled polymer to polymer matrix, R. The break strain of the filled polymer is proportional to the break strain of the polymer matrix multiplied by a power function of 1/R. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 155–172, 1999     

Aligned and molecularly oriented semihollow ultrafine polymer fiber yarns by a facile method

In this work, aligned and molecularly oriented bone‐like PLLA semihollow fiber yarns were manufactured continuously from an optimized homogeneous polymer‐solvent‐nonsolvent system [PLLA, CH₂Cl₂, and dimethyl formamide (DMF)] by a single capillary electrospinning via self‐bundling technique. Here, it should be emphasized that the self‐bundling electrospinning technique, a very facile electrospinning technique with a grounded needle (which is to induce the self‐bundling of polymer nanofibers at the beginning of electrospinning process), is used for the alignment and molecular orientation of the polymer fiber, and the take‐up speed of the rotating drum for the electrospun fiber yarn collection is very low (0.5 m/s). PLLA can be dissolved in DMF and CH₂Cl₂ mixed solvent with different ratios. By varying the ratios of mixed solvent system, PLLA electrospun semihollow fiber with the porous inner structure and compact shell wall could be formed, the thickness of the shell and the size of inner pores could be adjusted. The results of polarized FTIR and wide angle X‐ray diffraction investigations verified that as‐prepared PLLA semihollow fiber yarns were well‐aligned and molecularly oriented. Both the formation mechanism of semihollow fibers with core‐shell structure and the orientation mechanism of polymer chains within the polymer fibers were all discussed. The as‐prepared self‐bundling electrospun PLLA fiber yarns possessed enhanced mechanical performance compared with the corresponding conventional electrospun PLLA fibrous nonwoven membranes. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1118–1125, 2010     

Structure development and physical properties achieved in the drawing and/or annealing of PEN fibers

As‐spun poly(ethylene‐2,6‐naphthalate) (PEN) fibers (i.e., precursors) prepared from high molecular weight polymer were drawn and/or annealed under various conditions. Structure and property variations taking place during the treatment process were followed via wide‐angle X‐ray scattering (WAXS), small‐angle X‐ray scattering, differential scanning calorimetry (DSC), and mechanical testing. Both the WAXS and DSC measurements of the cold‐drawn samples stretched from a low‐speed‐spun amorphous fiber indicate that strain‐induced crystallization can occur at a temperature below the glass‐transition temperature and that the resultant crystal is in the α‐form modification. In contrast, when the same precursor was subjected to constrained annealing, its amorphous characteristics remained unchanged even though the annealing was performed at 200 °C. These results may imply that the application of stretching stress is more important than elevated temperatures in producing α‐form crystallization. The crystalline structure of the hot‐drawn samples depends significantly on the morphology of the precursor fibers. When the precursor was wound at a very low speed and in a predominantly amorphous state, hot drawing induced the formation of crystals that were apparently pure α‐form modification. For the β‐form crystallized precursors wound at higher speeds, a partial crystalline transition from the β form to the α form was observed during the hot drawing. In contrast with the mechanical properties of the as‐spun fibers, those of the hot‐drawn products are not improved remarkably because the draw ratio is extremely limited for most as‐spun fibers in which an oriented crystalline structure has already formed. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1424–1435, 2000     

Structure formation during isothermal crystallization of oriented isotactic polystyrene

Isothermal crystallization from the glassy state of oriented isotactic polystyrene (iPS) was studied using in situ Fourier transform infrared (FTIR) spectroscopy and in situ wide‐angle X‐ray diffraction (WAXD) studies. The oriented amorphous films of iPS were prepared by rolling the amorphous iPS film to a draw ratio of 3 or 4. In situ FTIR was used to investigate the ordering process of polymer chains prior to crystallization by measuring the change in the dichroic ratio with time, while in situ WAXD studies were used to investigate the development of the crystalline structure. The studies showed that the orientation process and the conformation change preceded crystallization. This observation suggests that polystyrene chains undergo an ordering process during the induction period of crystallization. The degree of orientation markedly increases with time in the induction period, suggesting that heat treatment of oriented amorphous materials under constraint provides a useful method for processing highly oriented materials. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2912–2921, 2000     

Development of oriented structure and properties on drawing of poly(vinylidene fluoride) by solid‐state coextrusion

Gel films of poly(vinylidene fluoride) (PVDF) consisting of α‐form crystals were drawn uniaxially by solid‐state coextrusion to extrusion draw ratios (EDR) up to 9 at an optimum extrusion temperature of 160 °C, about 10°C below the melting temperature (T_m). The development of an oriented structure and mechanical and electrical properties on coextrusion drawing were studied as a function of EDR. Wide‐angle X‐ray diffraction patterns showed that the α crystals in the original gel films were progressively transformed into oriented β‐form crystals with increasing EDR. At the highest EDR of 9 achieved, the drawn product consisted of a highly oriented fibrous morphology with only β crystals even for the draw near the T_m. The dynamic Young's modulus along the draw direction also increased with EDR up to 10.5 GPa at the maximum EDR of 9. The electrical properties of ferroelectricity and piezoelectricity were also markedly enhanced on solid‐state coextrusion. The D–E square hysteresis loop became significantly sharper with EDR, and a remanent polarization P_r of 100 mC/m² and electromechanical coupling factor along the thickness direction k_t of 0.27 were achieved at the maximum EDR of 9. The crystallinity value of 73–80% for the EDR 9 film, estimated from these electrical properties, compares well with that calculated by the ratio of the crystallite size along the chain axis to the meridional small‐angle X‐ray scattering (SAXS) long period, showing the average thickness of the lamellae within the drawn β film. These results, as well as the appearance of a strong SAXS maximum, suggest that the oriented structure and properties of the β‐PVDF are better explained in terms of a crystal/amorphous series arrangement along the draw axis. Further, the mechanical and electrical properties obtained in this work are the highest among those ever reported for a β‐PVDF, and the latter approaches those observed for the vinylidene fluoride and trifluoroethylene copolymers. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1371–1380, 2001     

Dual capacitor technique for measurement of through‐plane modulus of thin polymer films

Polymer thin films are widely used as coatings and interlevel dielectrics in microelectronic applications. In thin‐film structures, stresses are generated due to interaction with adjacent layers and film shrinkage due to solvent evaporation or curing. This causes polymer chain orientation resulting in anisotropic (direction dependent) film properties. The dual capacitor technique has been developed to measure in situ, the through‐plane (z) stress‐strain behavior of thin polymer films. A parallel plate capacitor device and an interdigitated electrode structure were used as sensors to detect changes in dielectric permittivity and thickness of thin polymer films under compression. The analytical and finite element models used to interpret the capacitance measurements have been presented. The Clausius–Mossotti equation was used to determine the volume change in the film from the permittivity measurements. Results have been reported for 10–14 μm thick, Cyclotene 4026‐46 benzocyclobutene films and 10–12 μm thick films of polyimide PI‐2611. The Cyclotene 4026‐46 films were found to be mechanically isotropic, whereas the PI‐2611 films were highly anisotropic. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1634–1644, 2000     

Orientation of uniaxially stretched poly(ethylene naphthalene 2,6‐dicarboxylate) films by polarized infrared spectroscopy

Poly(ethylene naphthalene‐2,6‐dicarboxylate) has been uniaxially stretched at different draw ratios and at two different temperatures below and above its glass transition (T_g ～ 120 °C) respectively, at 100 and 160 °C. Crystallinity has been evaluated from calorimetric analyses and compared to the values deduced by FTIR spectroscopic data. As expected, the obtained results are quite similar and show that films stretched at lower temperature (100 °C) are more crystalline than those stretched at 160 °C. Optical anisotropy associated with orientation has been evaluated by birefringence and show that films stretched at 100 °C are more birefringent than those stretched at 160 °C as a result of a higher chain relaxation above T_g. Polarized FTIR was also performed to evaluate the individual orientation of amorphous and crystalline phases by calculating dichroic ratios R and orientation functions 〈P₂(cos θ)〉 and also show that amorphous and crystalline phases are more oriented in the case of films stretched below T_g. Nevertheless, the orientation of the amorphous phase is always weaker than that of the crystalline phase. Films stretched at 100 °C show a rapid increase in orientation (and crystallinity) with draw ratio and 〈P₂(cos θ)〉 reaches a limit value when draw ratio becomes higher than 3.5. Films drawn at 160 °C are less oriented and their orientation is increasing progressively with draw ratio without showing a plateau. A careful measurement of the IR absorbance was necessary to evaluate the structural angles of the transition moments to the molecular chain axis. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1950–1958, 2007     

Thermal diffusivity of polymer films by pulsed photothermal radiometry

We have developed a pulsed photothermal radiometry technique for determining the thermal diffusivity parallel to the surface of a polymer film that involves flashing a line-shaped laser beam on the surface of the sample at right angle to its length, and monitoring the temperature change with time at a distance from the line source using an infrared detector. Combining this with our previous laser-flash radiometry method for thermal diffusivity measurement perpendicular to the film surface, we can now measure the thermal diffusivity of a polymer film along all directions. These two techniques have been used to study uniaxially and biaxially oriented poly(ethylene terephalate) and uniaxially drawn ultrahigh molecular weight polyethylene films. For uniaxially oriented poly(ethylene terephalate), the thermal diffusivity along the draw direction is substantially higher than that in the transverse direction, which in turn, is slightly higher than that in the thickness direction. For a polyethylene film with a draw ratio of 200, the axial thermal diffusivity is extremely high, being about five times that of stainless steel. The anisotropy of the thermal diffusivity of this film exceeds 90. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 1621–1631, 1997     

Effect of processing conditions on the properties of high molecular weight conductive polyaniline fiber

Polyaniline–emeraldine base (EB) fiber with excellent mechanical and electrical properties have been spun from highly concentrated (20% w/w), EB/N‐methyl‐2‐pyrrolidinone (NMP)/2‐methylaziridine (2 MA) solution. These solutions had gelation times, which varied from hours to days depending on the molar ratio of 2 MA to EB tetramer repeating unit in the N‐methyl‐2‐pyrrolidinone (NMP) solvent. To better compare the mechanical and electrical properties, dense films were also prepared by thermal evaporation of less concentrated solution (1% w/w). Both fibers and films were amenable to thermal stretching with maximum draw ratios of 4 : 1 and these stretched samples exhibited the greatest tensile strength overall. Wide‐angle X‐ray diffraction (WAXD) of as‐spun and 4‐times stretched fiber showed a completely amorphous structure. Fiber subjected to heat treatment at 250 °C under N₂ flux for 2 h displayed further improvements in mechanical properties because of crosslinking between the polymer chains. Fibers and films were later doped by immersion in a variety of aqueous acid solutions. Room temperature DC conductivities for the doped samples ranged from 6 × 10⁻⁴ to 45 S/cm depending on the specific choice of acid. Scanning electron microscopy of fiber samples shows the presence of macrovoid formation during fiber spinning. Continued refinement of the processing parameters and fiber post‐treatment, to enhance chain alignment and increase fiber density, will likely lead to additional improvements in the fiber mechanical and electrical properties. Characterization of emeraldine base (EB) powder, solution, films, and fibers by UV‐Vis, DSC, TGA, and WAXD were also performed. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 194–204, 2000     

Microdomain morphology of lamella‐forming diblock copolymer confined in a thin film

We report the self‐consistent field theory (SCFT) of the morphology of lamella‐forming diblock copolymer thin films confined in two horizontal symmetrical/asymmetrical surfaces. The morphological dependences of thin films on the polymer‐surface interactions and confinement, such as film thickness and confinement spatial structure, have been systematically investigated. Mechanisms of the morphological transitions can be understood mainly through the polymer‐surface interactions and confinement entropy, in which the plat confinement surface provides a surface‐induced effect. The confinement is expressed in the form of the ratio D/L₀, here D is film thickness, and L₀ is the period of bulk lamellar‐structure. Much richer morphologies and multiple surface‐induced morphological transitions for the lamella‐forming diblock copolymer thin films are observed, which have not been reported before. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1–10, 2009