自由作业的供应链排序研究

研究一类集成工件加工和发送的供应链排序模型,即研究如何安排工件在自由作业机器上加工,把加工完毕的工件分批发送给下游客户,使得含生产排序费用和发送费用的目标函数最优.这里,分别取工件最大送到时间和平均送到时间为生产排序费用;而发送费用是由固定费用和与运输路径有关的变化费用组成.利用排序理论和动态规划方法,构造了自由作业供应链排序问题的多项式时间近似算法,并分析算法的性能比.     

一类自由作业供应链排序的研究

本文研究一类集成工件生产和发送的排序模型.在该模型中,供应链的上游首先将工件安排在自由作业机器上加工,然后把加工完毕的工件分批发送给下游.问题是寻找生产和发送相连的排序,使得生产排序费用和发送费用总和最少.这里,生产排序费用是以工件带权送到时间和表示;发送费用由固定费用和与运输路径有关的变化费用组成.在指出问题的NP困难性后,本文用动态规划算法构造了一致条件下的多项式时间近似算法,并分析算法的性能比.本文最后还讨论了该问题的其它情形.     

平行机的供应链排序

研究平行机环境下的供应链排序,即研究如何安排工件在平行机上加工,把加工完毕的工件分批发送给下游客户,使得生产排序费用和发送费用总和最少。这里,生产排序费用是用工件送到时间的函数表示;发送费用是由固定费用和与运输路径有关的可变费用两部分组成。研究以工件带权送到时间和作为生产排序费用的供应链排序问题,给出多项式时间近似算法,并分析算法性能比。     

工件带就绪时间的单机供应链排序问题

研究工件带就绪时间的单机供应链排序问题,即工件到达后按何种顺序在机器上加工,并将完工工件如何由运输工具发送给客户,使得生产费用与发送费用总和最少.这里,每个工件的生产费用为工件的发送时刻,多个工件可组成一批一次发送给客户,发送费用与发送次数成正比.对于工件允许中断加工的问题,基于SRPT规则给出多项式时间的动态规划算法求解最优序；对于工件不允许中断加工的问题,证明问题是强NP难的,并提出了性能比为2的近似算法.     

自由作业环境下的供应链排序

本文研究了一类集成工件加工和发送的供应链排序模型.利用排序理论和动态规划方法,获得了两机器情形下的供应链排序问题的多项式时间近似算法,并证明算法的性能比为2.     

机器带不可用时间限制的简单线性恶化供应链排序问题

研究的单机供应链排序问题中, 机器有一个不可用时间限制, 工件的加工时间与恶化率及其开工时间有关, 且工件的加工不可恢复. 一个或多个完工工件可组成一个发送批由车辆发送给客户, 且在机器不可用时间限制之前完工的工件必须在限制开始之时或之前完成发送. 问题的目标是最小化总发送时间与总发送费用之和. 证明问题是NP-难的, 提出了伪多项式时间的动态规划算法. 进一步, 在确定问题目标函数值的上界及下界之后, 设计了一个完全多项式时间近似方案(FPTAS).     

转包且具有不同费用时间段的排序问题

本文研究制造商可以将工件转包给承包商加工的排序模型,承包商仅有一台机器,转包费用由分配给转包工件的不同时间段费用确定.本文分别研究制造商有一台单机及两台自由作业机器环境情形,需要确定被转包工件集及全部工件的加工顺序,使得工件最大完工时间与转包费用和最小.本文利用归约方法对制造商每个机器环境,证明问题NP困难性,并提出动态规划算法.     

转包且具有不同费用时间段的排序问题（英文）

本文研究制造商可以将工件转包给承包商加工的排序模型,承包商仅有一台机器,转包费用由分配给转包工件的不同时间段费用确定.本文分别研究制造商有一台单机及两台自由作业机器环境情形,需要确定被转包工件集及全部工件的加工顺序,使得工件最大完工时间与转包费用和最小.本文利用归约方法对制造商每个机器环境,证明问题NP困难性,并提出动态规划算法.     

装配系统的供应链排序问题

在装配系统中,有多个供应商向同一个制造商提供零部件,仅当一个产品的所有零部件都送到后,制造商才进行最后的组装与发送.假设制造商为非瓶颈式生产.研究目标为工件带权完工时间和及最大延误的装配系统供应链排序问题,利用排序的理论和方法,分别设计多项式时间算法,并分析算法的性能比.     

机器具有学习效应的供应链排序问题

研究了机器具有学习效应的供应链排序问题.有多个客户分布在不同位置,每个客户都有一定数量的工件需要在一台机器上进行加工.每个客户的工件在机器上加工时具有学习效应,即后面加工的工件实际加工时间是逐渐缩短的.工件生产完后需要运输到相应的客户处,每一批配送需要花费一定的时间和费用.这里研究了供应链排序理论中主要的四个目标函数,分析了这些问题的复杂性,对于一些情况给出了它们的最优算法.     

The Coordination of Scheduling and Batch Deliveries

This paper considers several scheduling problems where deliveries are made in batches with each batch delivered to the customer in a single shipment. Various scheduling costs, which are based on the delivery times of the jobs, are considered. The objective is to minimize the scheduling cost plus the delivery cost, and both single and parallel machine environments are considered. For many combinations of these, we either provide efficient algorithms that minimize total cost or show that the problem is intractable. Our work has implications for the coordination of scheduling with batch delivery decisions to improve customer service.     

Production and shipment lot sizing in a vendor–buyer supply chain with transportation cost

Previous research on the joint vendor–buyer problem focused on the production shipment schedule in terms of the number and size of batches transferred between the two parties. It is a fact that transportation cost is a major part of the total operational cost. However, in most joint vendor–buyer models, the transportation cost is only considered implicitly as a part of fixed setup or ordering cost and thus is assumed to be independent of the size of the shipment. As such, the effect of the transportation cost is not adequately reflected in final planning decisions. There is a need for models involving transportation cost explicitly for better decision-making. In this study we analyze the vendor–buyer lot-sizing problem under equal-size shipment policy. We introduce the complete solution of the problem in an explicit and extended manner that has not existed in the literature. We incorporate transportation cost explicitly into the model and develop optimal solution procedures for solving the integrated models. All-unit-discount transportation cost structures with and without over declaration have been considered. Numerical examples are presented for illustrative purpose.     

Optimal production and shipment models for a single-vendor–single-buyer integrated system

This paper develops a more general production-inventory model for a single-vendor–single-buyer integrated system. Unlike the hitherto existing production-inventory models for the vendor–buyer system, the present model neither requires the buyer’s unit holding cost greater than the vendor’s nor assumes the structure of shipment policy. Secondly, the model is extended to the situation with shortages permitted, based on shortages being allowed to occur only for the buyer. Thirdly, the paper also presents a corresponding production-inventory model for a deteriorating item for the integrated system. The solution procedures are provided for finding the optimal production and shipment policies and illustrated with numerical examples. Three significant insights are shown: (1) no matter whether the buyer’s unit holding cost is greater than the vendor’s or not, the present model always performs best in reducing the average total cost as compared to the hitherto existing models; (2) if the buyer’s unit holding cost is less than the vendor’s, the optimal shipment policy for the integrated system will only comprise shipments with successive shipment sizes increasing by a fixed factor. It is different from that obtained by Hill [Hill, R.M., 1999. The optimal production and shipment policy for the single-vendor single-buyer integrated production-inventory problem. International Journal of Production Research 37, 2463–2475] for the opposite case; (3) when designing a single-vendor–single-buyer integrated system, making the buyer’s unit holding cost lower than the vendor’s is more beneficial to the system if shortages are not permitted to occur; otherwise it just reverses.     

带有机器维修和两车辆派送的单机排序问题

研究了带有机器维修和工件派送的单机排序问题,该问题可以被视为一个集成生产和出站配送的排序模型。不同体积的工件需要在带有一个维修区间的机器上加工,且加工不可中断,然后由固定容量的两辆同类车批次交付给单客户,目标函数是极小化最大完工时间,本文提出了2-近似算法,并证明了2是紧界。     

智能制造环境下的备件生产与运输协同调度问题研究

智能制造和即时配送环境下的备件生产与运输协同调度问题是目前国内研究的一大热点,这是因为备件供应链响应速度已成为当前备件制造企业赢得客户的关键因素。为了提高客户满意度,尽可能缩短从客户下达定制化生产订单到订单配送完成的时间,本文建立了以所有客户总等待时间最短为目标的混合整数规划模型和集合覆盖模型,推导了最优解性质,并设计改进的分支定价算法求得最优解。通过将小规模算例结果与CPLEX进行对比,验证了模型和算法的有效性。多组算例测试结果表明,所提出的模型和算法可以有效提升智能制造环境下的备件供应链运作效率。     

Planning and consolidating shipments from a warehouse

A typical warehouse or distribution centre ships material to various customer locations across the country, using various modes of transportation. Each mode has different constraints on size of shipment, different cost structures and different transportation times. Typically, for a given warehouse there are certain customer locations that receive frequent shipments of material. It is often possible, therefore, for the warehouse to consolidate different orders for the same customer location into a single shipment. The transportation mode and the day of shipment must be chosen such that the consolidated shipment meets the size constraints and arrives within an agreed-upon ‘delivery window’. In preparing a warehouse distribution plan, a planner seeks to achieve transportation economies of scale (by consolidating two or more orders into fewer shipments) while levelling the workload on warehouse resources and ensuring that material arrives at a customer location during the acceptable delivery window.The problem of deciding what shipments to make daily can be formulated as a set partitioning problem with side constraints. This paper describes a heuristic solution approach for this problem. Computational experiments using actual warehouse select activity indicate that, for moderate-size problems, the heuristic produces solutions with transportation costs that are within a few percent of optimal. Larger problems found in practice are generally too large to be solved by optimal algorithms; the heuristic easily handles such problems. The heuristic has been integrated into the transportation planning system of a leading distributor of telecommunications products.     

Shipment planning at oil refineries using column generation and valid inequalities

In this paper we suggest an optimization model and a solution method for a shipment planning problem. This problem concerns the simultaneous planning of how to route a fleet of ships and the planning of which products to transport in these ships. The ships are used for moving products from oil refineries to storage depots. There are inventory levels to consider both at the refineries and at the depots. The inventory levels are affected by the process scheduling at the refineries and demand at the depots. The problem is formulated using an optimization model including an aggregated representation of the process scheduling at the refineries. Hence, we integrate the shipment planning and the process scheduling at the refineries. We suggest a solution method based on column generation, valid inequalities, and constraint branching. The solution method is tested on data provided by the Nynas oil refinery company and solutions are obtained within 4 hours, for problem instances of up to 3 refineries, 15 depots, and 4 products when considering a time horizon of 42 days.