Large scale intercalated growth of short aligned carbon nanotubes among vermiculite layers in a fluidized bed reactor

Short aligned carbon nanotubes (CNTs) were intercalated grown among vermiculite layers from ethylene using a simple fluidized bed chemical vapor deposition (CVD) process. The length of CNTs ranged from 0.5 to 1.5 μm after a synthesizing duration of 1-5 min at 650 °C. The as-grown CNTs vertically aligned to the vermiculite layers were with the mean outer and inner diameter of 6.7 and 3.7 nm, respectively. A CNT yield of 0.22 g/g_cat was obtained for a 5-min growth. Those indicated that the fluidized bed CVD was an effective way for mass production of short CNTs.     

Continuous dry dispersion of multi-walled carbon nanotubes to aerosols with high concentrations of individual fibers

The assessment of the toxicity of airborne nanofibers is an important task. It relies on toxicological inhalation studies and validated exposure measurement techniques. Both require nanofiber-containing aerosols of known morphological composition and controlled fraction of individual fibers. Here, a dry powder dispersion method is presented that operates with mixtures of nanofibers and microscale beads. Aerosolization experiments of mixtures of multi-walled carbon nanotubes (MWCNTs) and glass beads that were continuously fed into a Venturi nozzle enabled high generation rates of aerosols composed of individual and agglomerate nanofiber structures. The aerosol process achieved good stability over more than 2 h with respect to concentration and aerodynamic size distribution. Its operation duration is limited only by the reservoir volume of the cyclone used to separate the beads from the aerosol. The aerosol concentration can be controlled by changing the mass ratio of MWCNTs and glass beads or by adapting the mass feed rate to the nozzle. For two agglomerated MWCNT materials, aerosol concentrations ranged from 1700 to 64,000 nano-objects per cm³. Comprehensive scanning electron microscope analysis of filter samples was performed to categorize and determine the morphological composition of the aerosol, its fiber content as well as fiber length and diameter distributions. High fractions of individual fibers of up to 34% were obtained, which shows the setup to be capable of dispersing also highly tangled MWCNT agglomerates effectively.     

Formation of well-packed TiO<Subscript>2</Subscript> nanoparticles on multiwall carbon nanotubes using CVD method to fabricate high sensitive gas sensors

Titanium oxide nanoparticles were coated on multiwall carbon nanotubes (MWCNTs) using an atmospheric pressure chemical vapor deposition (CVD) to achieve highly compact nanoparticles of about 5 nm on CNT structure. The CNTs with a diameter of about 50 nm were grown by plasma enhanced CVD. Gas sensitivity of the fabricated structure was investigated and compared with TiO₂/CNT composite-based gas sensors. The effect of the structural interaction between the nanoparticles and the CNT wall on sensing mechanism of the as-prepared gas sensors was investigated. Ultrasensitive gas sensors were obtained by TiO₂/CNT nanostructures with strong interaction between the MWCNT and the TiO₂ nanoparticles. The measurements show high chemical activity and exceptional electrical response of the as-prepared structure being exposed to gases. Scanning and transmission electron microscopy and X-ray diffraction analysis were used to obtain structural information.     

A new technique for the measurement of the product CO/CO2 ratio at the surface of char particles burning in a fluidized bed

A new experimental technique is proposed to measure the product CO/CO₂ ratio at the surface of spherical char particles during fluidized bed combustion. It is based on the measurement of the burning rate of a single char particle under low oxygen concentration conditions and on the use of an accurate prediction of the particle Sherwood number. This technique was applied to spherical char particles obtained from a bituminous coal which is characterized by a low attrition and fragmentation propensity. The product CO/CO₂ ratio was measured at a bed temperature of 850 °C and at a fluidization velocity of 0.3 m/s in a lab-scale apparatus operated with a bed of 0.5–0.6 mm sand. The char particle size was varied between 2 and 7 mm and the inlet oxygen concentration between 0.1% and 2.0%. Results showed that under the experimental conditions investigated carbon was mostly oxidized to CO₂ within the particle boundary layer, with a maximum fraction of carbon escaping as CO of 10–20% at the lowest oxygen concentrations and largest particle sizes.     

Environmental pollution due to black carbon aerosols and its impacts in a tropical urban city

Black carbon (BC) has become the subject of interest in the recent years for a variety of reasons. BC aerosol may cause environmental as well as harmful health effects in densely inhabited regions. BC is a strong absorber of radiation in the visible and near-infrared part of the spectrum, where most of the solar energy is distributed. Black carbon is emitted into the atmosphere as a byproduct of all combustion processes, viz., vegetation burning, industrial effluents, motor vehicle exhausts, etc. In this paper, we present results from our measurements on BC aerosols, total aerosol mass concentration, and aerosol optical depth over an urban environment, namely Hyderabad during January-May, 2003. Diurnal variations of BC suggest that high BC concentrations are observed during 6:00-9:00 h and 19:00-23:00 h. Weekday variations of BC suggest that the day average BC concentrations increases gradually from Monday to Wednesday and gradually decreases from Thursday to Sunday. Fraction of BC to total mass concentration has been observed to be 7%. BC showed positive correlation with total mass concentration and aerosol optical depth at 500 nm. Radiative transfer calculations suggest that during January-May, diurnal averaged aerosol forcing at the surface was calculated to be −33 Wm⁻² and at the top of the atmosphere (TOA) it is to be +9 Wm⁻².     

The effect of process variables on the characteristics of carbon nanotubes obtained by spray pyrolysis

A simple spray pyrolysis setup is used to grow multi-walled carbon nanotubes (MWCNTs), from a ferrocene solution in benzene as precursor. The effects of process variables such as growth temperature, position of the aerosol generator and position in the reactor where the sample was formed were investigated. These variables have a strong influence on the graphitization degree, homogeneity, diameter and alignment of the nanotubes, as observed by TEM, SEM, XRD and Raman spectroscopy. Vertically aligned MWCNT arrays with high density were obtained in large areas (10 × 10 mm²), with high yield (2.1 mg cm⁻²) and at a growth rate at 1.43 μm min⁻¹, by a suitable choice of the experimental conditions.     

Investigation of Fe-Co catalyst active component during multi-walled carbon nanotube synthesis by means of synchrotron radiation X-ray diffraction

The investigation of the catalyst active component formation during multi-walled carbon nanotube (MWCNT) synthesis was carried out by means of in situ and ex situ synchrotron radiation X-ray diffraction. The data on phase composition transformations obtained with 1 s time-resolution allows optimization the carbon nanotubes synthesis in industrial fluidized bed reactors.     

Effect of thin aluminum interlayer on growth and microstructure of carbon nanotubes

The aluminum (Al) interlayer with various thicknesses ranging from 0.75 to 6 nm was deposited on silicon (Si) substrates prior to the deposition of ultra-thin iron (Fe) catalyst for the growth of carbon nanotubes. In this paper we report the effect of ultra-thin Al interlayer on the growth of multiwalled carbon nanotubes (MWCNTs). The SEM was used to examine the microstructures of nanotubes. We observed as the Al interlayer thickness increases the height of nanotube decreases. Raman spectra of MWCNT showed typical D and G peaks at ∼1345 cm⁻¹ and ∼1575 cm⁻¹, respectively. The XPS revealed the presence of Al and Fe on the top of CNT surface which were further supported by TEM. The high resolution TEM results also revealed bamboo like CNTs with diameter ∼10–40 nm.     

Formation of bamboo-shaped carbon nanotubes on carbon black in a fluidized bed

For the first time, bamboo-shaped multiwalled carbon nanotubes, having diameter of the order of 50 nm, have been grown on carbon black in a fluidized bed in bulk amount. The activation energy for the synthesis of the product was found out to be around 33 kJ/mol in the temperature range of 700−900 °C. The carbon nanotubes were separated from the carbon black by preferential oxidation of the later, the temperature of which was determined by thermogravimetry. The transmission electron microscopy revealed different features of the nanotubes such as “Y” junction, bend, and catalyst filling inside the nanotubes. Small angle neutron scattering was performed on the nanotubes synthesized at different temperatures. The data were fitted into a suitable model in order to find out the average diameter, which decreases with increase in synthesis temperature. The Monte Carlo simulation predicts the same behavior. Based on the above observations, a possible growth mechanism has been predicted. The oscillation in carbon saturation value inside the catalyst in the fluidized bed has been indicated as the responsible factor for the bamboo-shaped structure.     

Fluoride-doped MWCNT/Si3N4 composite with improved mechanical and structural properties

The addition of carbon nanotubes (CNT) in ceramic composites has stimulated a substantial interest due to their high mechanical, thermal and electrical properties. This approach used fluoride additives (AlF₃ and MgF₂) to prepare multi-walled carbon nanotubes/silicon nitride (MWCNT/Si₃N₄) composite densified at 1700 °C for 1 h by hot press (HP) sintering. The microstructural analyses of MWCNT/Si₃N₄ composites indicate that the fluoride additives have substantially improved densification and the transformation of α-Si₃N₄ to β-Si₃N₄. As observed, the mechanical properties, i.e. flexural strength, fracture toughness, Young's modulus and hardness of MWCNT/Si₃N₄ composites are improved with an increasing concentration of MWCNT. These results attributed to the highly dense composites, strong interfacial interaction and the pull-out mechanism of MWCNT and β-Si₃N₄. The maximum values of fracture toughness flexural strength, Young's modulus, and hardness were 12.76 ± 1.15 MPa.m^0.5, 883 ±46 MPa, 260 ±9 GPa, and 26.4 ± 1.3 GPa, respectively. The improved mechanical properties also ascribed to the synergistic strengthening and toughening influence of MWCNT and β-Si₃N₄.     

Coupled process of plastics pyrolysis and chemical vapor deposition for controllable synthesis of vertically aligned carbon nanotube arrays

Efficient conversion of waste plastics into advanced materials is of conspicuous environmental, social and economic benefits. A coupled process of plastic pyrolysis and chemical vapor deposition for vertically aligned carbon nanotube (CNT) array growth was proposed. Various kinds of plastics, such as polypropylene, polyethylene, and polyvinyl chloride, were used as carbon sources for the controllable growth of CNT arrays. The relationship between the length of CNT arrays and the growth time was investigated. It was found that the length of aligned CNTs increased with prolonged growth time. CNT arrays with a length of 500 μm were obtained for a 40-min growth and the average growth rate was estimated to be 12 μm/min. The diameter of CNTs in the arrays can be modulated by controlling the growth temperature and the feeding rate of ferrocene. In addition, substrates with larger specific surface area such as ceramic spheres, quartz fibers, and quartz particles, were adopted to support the growth of CNT arrays. Those results provide strong evidence for the feasibility of conversion from waste plastics into CNT arrays via this reported sustainable materials processing.     

Bipolar diffusion charging of high-aspect ratio aerosols

Recent studies have raised concerns over applicability of the conventional charging theories to non-spherical particles such as soot aggregates and single-walled carbon nanotube aerosols of complex shape and morphology. It is expected that the role of particle structure and shape on particle diffusion charging characteristics may be significant in the submicron size range for carbon nanotubes (CNTs) and nanofibers (CNFs). In this study, we report experimental data on equilibrium charging characteristics of high-aspect ratio aerosol particles such as CNFs and multi-walled CNTs (MWCNTs) when exposed to a bipolar ion atmosphere. A neutral fraction was measured, i.e., the fraction of particles carrying no electrical charge. A differential mobility analyzer (DMA) was used to classify aerosols, leaving a bipolar radioactive charger to infer the bipolar charging characteristics at different mobility diameters in the submicron size range. The measured neutral fractions for CNF aerosol particles were lower than the corresponding Boltzmann values by 24.4%, 42.0%, and 45.8% for mobility diameters of 400 nm, 600 nm, and 700 nm, respectively, while the neutral fractions for measured aerodynamic diameters of 221 nm, 242 nm, and 254 nm were much lower than those expected by Boltzmann charge distribution, by 43.8%, 63.1%, and 67.3%, respectively. Neutral fractions of spherical particles of polystyrene latex (PSL) and diethylhexyl sebacate (DEHS) particles, measured under identical experimental conditions and procedure, agreed well with the Boltzmann charge distribution. The measured neutral fractions for MWCNT aerosol particles were lower than the corresponding Boltzmann values by 22.3%–25.0% for mobility diameters in the size range from 279 nm to 594 nm. Charging-equivalent diameters of CNF particles correlated well with either mobility diameter or equal-area diameter, which were found to be larger than their mobility or equal-area diameters by up to a factor of 5 in the size range of 400 nm–700 nm, while those of MWCNT particles were larger than the corresponding diameters by a factor of 2 in the size range of 279 nm–594 nm.     

Preparation of cholesterol oxidase nanoparticles and their application in amperometric determination of cholesterol

Highly dispersed platinum nanoparticles were deposited on gram quantities of non-functionalized multiwalled carbon nanotubes (MWCNTs) by atomic layer deposition (ALD) in a fluidized bed reactor at 300 °C. (Methylcyclopentadienyl) trimethylplatinum and oxygen were used as precursors. The results of TEM analysis showed that ~1.3 nm Pt nanoparticles were highly dispersed on non-functionalized MWCNTs. The porous structures of MWCNTs did not change with the deposition of Pt nanoparticles. For comparison, the commercial 3 wt% Pt/C catalyst was also characterized. The ALD-prepared Pt/MWCNT was used for the hydrogenation of xylose to xylitol. The ALD-prepared Pt/MWCNT showed the best catalytic performance with 100 % conversion of xylose and 99.3 % selectivity to xylitol, compared to commercially available Pt/C, Ru/C, and Raney Ni catalysts. The stability of ALD produced Pt/MWCNT catalyst was higher than that of the commercial Pt/C, due to the presence of surface defects on the MWCNTs and the strong metal–support interaction for the ALD-prepared Pt/MWCNT catalyst.     

Electrical, dielectric and surface wetting properties of multi-walled carbon nanotubes/nylon-6 nanocomposites

This paper reports that the multi-walled carbon nanotubes(MWCNT)/nylon-6 (PA6) nanocomposites with different MWCNT loadingshave been prepared by a simple melt-compounding method. Theelectrical, dielectric, and surface wetting properties of theCNT/PA6 composites have been studied. The temperature dependence ofthe conductivity of the CNT/PA6 composite with 10.0 wt{\%} CNTloading ($\sigma _{\rm RT} \sim 10^{-4}$ S/cm) are measured, andafterwards a charge-energy-limited tunnelling model (ln $\sigma (T)\sim T^{-1/2})$ is found. With increasing CNT weight percentage from0.0 to 10.0 wt%, the dielectric constant of the CNT/PA6composites enhances and the dielectric loss tangent increases twoorders of magnitude. In addition, water contact angles of theCNT/PA6 composites increase and the composites with CNT loadinglarger than 2.0 wt%even become hydrophobic. The obtainedresults indicate that the electrical and surface properties of thecomposites have been significantly enhanced by the embedded carbonnanotubes.     

Templated growth of smart coatings: Hybrid chemical vapour deposition of vanadyl acetylacetonate with tetraoctyl ammonium bromide

Hybrid aerosol assisted and atmospheric pressure chemical vapour deposition methodology has been utilised to produce thin films of vanadium dioxide from vanadyl acetylacetonate. Tetraoctyl ammonium bromide (TOAB) was used in the aerosol precursor solution. The films were analysed by X-ray diffraction, scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy. Their optical and thermochromic behaviour was also determined. It was found that the use of TOAB had a templating effect that led to a halving in the particle size and that this consequently led to a significant decrease in the thermochromic transition temperature of the films to 34 °C.     

Carbon nanotube as the core of conical carbon fiber: fabrication,characterization and field emission property

Conical carbon fibers (CCFs) with carbon nanotubes (CNTs) as their cores were grown on graphite substrates with a chemical vapor deposition method. The CNT-cored CCFs were about several tens of micrometers in length. In the interaction with a probe system, the CNT core filaments demonstrated good mechanical strength. Furthermore, field emission currents around 100 μA were also attained from individual CNTs. The growth mechanism of this CNT/CCF combined structure is briefly discussed. Our method has provided a convenient and inexpensive approach to mass assembling CNTs to a carbon substrate. PACS 81.05.Uw; 81.15.Gh; 79.70.+q     

Polarization behaviors of twisted carbon nanotube fibers

Polarization behaviors of carbon nanotube (CNT) fibers with different twisting were reported. Scanning electron microscope and polarized Raman spectroscopy were used to investigate the prepared samples. Results indicate that surface twisting angle affects greatly the polarization angle and I_///I_⊥ ratio of twisted CNT fibers. Raman depth profile measurements imply that the twisted fibers consist of non‐uniform CNT alignments. A simplified two‐CNT‐alignment geometric model was proposed to illuminate the experimental observations. The results suggest that polarized Raman depth profile measurement would be a very useful approach for determining the distribution of CNT alignments in CNT fibers. Copyright © 2012 John Wiley & Sons, Ltd.     

Ultrasound-assisted facile one-pot synthesis of ternary MWCNT/MnO2/rGO nanocomposite for high performance supercapacitors with commercial-level mass loadings

Commercial application of supercapacitors (SCs) requires high mass loading electrodes simultaneously with high energy density and long cycle life. Herein, we have reported a ternary multi-walled carbon nanotube (MWCNT)/MnO₂/reduced graphene oxide (rGO) nanocomposite for SCs with commercial-level mass loadings. The ternary nanocomposite was synthesized using a facile ultrasound-assisted one-pot method. The symmetric SC fabricated with ternary MWCNT/MnO₂/rGO nanocomposite demonstrated marked enhancement in capacitive performance as compared to those with binary nanocomposites (MnO₂/rGO and MnO₂/MWCNT). The synergistic effect from simultaneous growth of MnO₂ on the graphene and MWCNTs under ultrasonic irradiation resulted in the formation of a porous ternary structure with efficient ion diffusion channels and high electrochemically active surface area. The symmetric SC with commercial-level mass loading electrodes (∼12 mg cm⁻²) offered a high specific capacitance (314.6 F g⁻¹) and energy density (21.1 W h kg⁻¹ at 150 W kg⁻¹) at a wide operating voltage of 1.5 V. Moreover, the SC exhibits no loss of capacitance after 5000 charge−discharge cycles showcasing excellent cycle life.     

Size response of an SMPS–APS system to commercial multi-walled carbon nanotubes

Carbon nanotubes (CNTs) are representative-engineered nanomaterials with unique properties. The safe production of CNTs urgently requires reliable tools to assess inhalation exposure. In this study, on-line aerosol instruments were employed to detect the release of multi-walled CNTs (MWCNTs) in workplace environments. The size responses of aerosol instruments consisting of both a scanning mobility particle sizer (SMPS) and an aerodynamic particle sizer (APS) were examined using five types of commercial MWCNTs. A MWCNT solution and powder were aerosolized using atomizing and shaking methods, respectively. Regardless of the phase and purity, the aerosolized MWCNTs showed consistent size distributions with both SMPS and APS. The SMPS and APS measurements revealed a dominant broad peak at approximately 200–400 nm and a distinct narrow peak at approximately 2 μm, respectively. Comparing with field application of the two aerosol instruments, the APS response could be a fingerprint of the MWCNTs in a real workplace environment. A modification of the atomizing method is recommended for the long-term inhalation toxicity studies.