The interaction between unique hyperbranched polyaniline and carbon nanotubes,and its influence on the dielectric behavior of hyperbranched polyaniline/carbon nanotube/epoxy resin composites

Novel hybridized multi-walled carbon nanotubes (CNTs), consisting of a unique hyperbranched polyaniline (HSiPA) and CNTs, were prepared. The interaction between HSiPA and CNTs was investigated by many techniques, and results show that there are strong π–π and electrostatic interactions between HSiPA and CNTs, so HSiPA can stack firmly onto the surface of CNTs to form a coating. Based on this, a new kind of ternary composites made up of hybridized CNTs and epoxy (EP) resin was prepared, the influence of the ratio of HSiPA to CNTs on the structure and properties of the HSiPA/CNT/EP composites was intensively studied. The percolation threshold of HSiPA/CNT/EP composites is very low (1.26 wt%); besides, with a suitable ratio of HSiPA to CNTs, the HSiPA/CNT/EP composite has much higher dielectric constant and lower dielectric loss than the CNT/EP composite with the same loading of CNTs. When the ratio of HSiPA to CNTs is 0.5:1, the dielectric constant and loss at 100 Hz of the resultant HSiPA/CNT0.5/EP composite are 711 and 1.53, about 7.1 and 4.3 × 10^?3 times the corresponding value of CNT0.5/EP composite, respectively. In addition, compared with traditional CNT/EP composites, the HSiPA/CNT0.5/EP composites have different equivalent circuit models. These attractive results are attributed to unique structure of hybridized CNTs, and thus leading to greatly different structures between the CNT0.5/EP and HSiPA/CNT0.5/EP composites. This investigation reported herein suggests a new approach to prepare new CNTs and related composites with controllable dielectric properties.     

Designing of multiwalled carbon nanotubes reinforced low density polyethylene nanocomposites for suppression of electromagnetic radiation

High aspect ratio multi-walled carbon nanotubes (MWCNTs) reinforced low density polyethylene (LDPE) composites were prepared by solvent casting followed by compression molding technique. Electromagnetic interference (EMI) shielding effectiveness (SE) of these composites was investigated in the frequency range of 12.4?C18 GHz (Ku-band) for the first time. The experimental results indicate that the EMI-SE of these composites is sensitive to the MWCNT loading. The average value of EMI-SE reaches 22.4 dB for 10 wt% MWCNT-LDPE composites, indicating the usefulness of this material for EMI shielding in the Ku-band. The main reason for improved SE has been attributed to significant improvement in the electrical conductivity of the composites by 20 orders of magnitude, i.e., from 10^?20 for pure LDPE to 0.63 S/cm for MWCNT-LDPE, which is three order of magnitude higher than the previous reports for MWCNT-LDPE composites. Differential scanning calorimetry of the MWCNT-LDPE composites showed around 37% improvement in the crystalline contents over pure LDPE samples which resulted into enhanced thermal stability of the composites. The thermal decomposition temperature of LDPE is shifted by 40 °C on addition of 5 wt% MWCNT. The studies therefore show that these composite can be used as light weight, thermally stable EMI shielding, and antistatic material.     

Rheology Study of Chlorinated Polyethylene with Various Cl-Contents and Carbon Nanotube Composites

Composites of chlorinated polyethylene with various Cl-contents and carbon nanotubes (CNT) were produced and their rheological behaviors were characterized by capillary viscometry. For polyethylene (PE)/CNT composites with CNT loadings of 3 wt% and 5 wt%, the melt viscosity was higher than that of PE alone. However, the PE/CNT composite with CNT loading of 2 wt% gave a much lower melt viscosity than that of PE alone. The melt viscosity of chlorinated polyethylene (PECl)/CNT composites prepared also depended on the amount of added CNT and chlorine content. PECl/CNT composites with higher chlorine content displayed lower melt viscosities than that of PECl alone. A mechanism was proposed.     

Influence of the electrical field applied during thermal cycling on the conductivity of LLDPE/CNT composites

The effect of the electrical field on the conductivity of linear low-density polyethylene/carbon nanotubes/ (LLDPE/CNT) composites during temperature cycling has been investigated. Under applied voltage a positive resistivity temperature coefficient was observed during heating already at low (2–3 wt%) CNT content, followed by a large negative temperature coefficient during cooling whose value depends on the applied voltage. The resistivity values after thermal cycling were markedly lower, while they slightly increased in the absence of an electrical field. The effects of thermal cycling on structural and physical properties of the composites have been evaluated by X-ray diffraction and differential scanning calorimetry.     

Fluoride-doped MWCNT/Si3N4 composite with improved mechanical and structural properties

The addition of carbon nanotubes (CNT) in ceramic composites has stimulated a substantial interest due to their high mechanical, thermal and electrical properties. This approach used fluoride additives (AlF₃ and MgF₂) to prepare multi-walled carbon nanotubes/silicon nitride (MWCNT/Si₃N₄) composite densified at 1700 °C for 1 h by hot press (HP) sintering. The microstructural analyses of MWCNT/Si₃N₄ composites indicate that the fluoride additives have substantially improved densification and the transformation of α-Si₃N₄ to β-Si₃N₄. As observed, the mechanical properties, i.e. flexural strength, fracture toughness, Young's modulus and hardness of MWCNT/Si₃N₄ composites are improved with an increasing concentration of MWCNT. These results attributed to the highly dense composites, strong interfacial interaction and the pull-out mechanism of MWCNT and β-Si₃N₄. The maximum values of fracture toughness flexural strength, Young's modulus, and hardness were 12.76 ± 1.15 MPa.m^0.5, 883 ±46 MPa, 260 ±9 GPa, and 26.4 ± 1.3 GPa, respectively. The improved mechanical properties also ascribed to the synergistic strengthening and toughening influence of MWCNT and β-Si₃N₄.     

Thermal transport of oil and polymer composites filled with carbon nanotubes

We studied the thermal transport properties of multi-walled carbon nanotubes (MWNTs) in polymer and oil matrices. The thermal conductivity of the oils and polymers increased linearly when adding tubes. We observe a particularly high increase in the thermal diffusivity of carbon-nanotube-loaded liquid crystal polymers (6×10⁻⁵ cm²/s wt%), which is due to a spontaneous alignment of the MWNTs. Carbon nanotubes increased the thermal conductivity of oil by a factor of three for 20 wt% loading. We found little or no dependence of the thermal enhancement on the specific flavor of multiwall nanotubes used in the composites. Carbon nanotubes are excellent nanoscale fillers for composites in thermal management application.     

Comparison of different types of polypyrimidine/CNTs/Pt hybrids in fuel cell catalysis

In this paper, we mainly studied the preparation of platinum-containing composite materials with carbon nanotubes wrapped by polypyrimidine-conjugated polymers and the performance of the composites. The polymer-based carbon nanotubes/Pt catalysts were prepared successfully and confirmed by infrared spectroscopy, XPS, XRD, and TEM images. The performance of polypyrimidine/multi-walled carbon nanotubes (MWCNTs)/Pt and polypyrimidine/double-walled carbon nanotubes (DWCNTs)/Pt was compared with the polypyrimidine/single-walled carbon nanotubes (SWCNTs)/Pt. The amount of the loaded Pt on the polypyrimidine/MWCNTs and polypyrimidine/DWCNTs was calculated to be 50.5 wt% and 52.7 wt% respectively. The effective specific surface area of the polypyrimidine/MWCNTs/Pt (45.7 m²/g) and polypyrimidine/DWCNTs/Pt (42.47 m²/g) was observed by electrochemical cyclic voltammetry. These studies strongly imply that the MWCNTs were better candidates than DWCNTs and SWCNTs in the application of polypyrimidine/CNT materials as catalyst for fuel cells.     

Electrical Impedance Spectroscopic Study of CNT/Ethylene-alt-CO/Propylene-alt-CO Polyketones Nanocomposite

Impedance spectroscopy was utilized to investigate the dielectric properties, ac conductivity and charge transport mechanisms in propylene-alt-CO/ethylene-alt-CO (EPEC) random terpolymer filled with multi-walled carbon nanotubes (MWCNT) as a function of nanofiller content, frequency, and temperature. Equivalent resistor-capacitor (RC) circuit models were proposed to describe the impedance characteristics of the unfilled terpolymer and the nanocomposite at different temperatures. For the nanocomposites, the ac conductivity tended to be frequency independent at low frequencies. At high frequencies, the ac conductivity increased with frequency. The dc conductivity (i.e., plateau of the ac conductivity at low frequencies) at room temperature increased from 10^?9 (Ω·m)^?1 for the unfilled polymer to l0^?3 (Ω·m)^?1 for the 6 wt% MWCNT/EPEC nanocomposite. At low temperatures, the equivalent RC model for EPEC-0 and EPEC-2 was found to consist of a parallel RC circuit. However, for 6 wt% MWCNT/EPEC nanocomposite, an RC model consisting of an R/constant phase element (CPE) circuit and a resistor in series was required to describe the impedance behavior of the nanocomposite.     

Inkjet printed PEDOT:PSS/MWCNT nano‐composites with aligned carbon nanotubes and enhanced conductivity

Conductive patterns of poly(3,4‐ethylenedioxythiophene) poly(styrenesulfonate) (PEDOT:PSS)/multi‐walled carbon nanotube (MWCNT) composites were deposited on glass substrates using a drop on demand (DOD) inkjet printer, with the concentration of CNT varied from 0.01 wt% to 0.05 wt%. We show that by increasing the concentration of the nanotubes in the ink, percolated networks of well distributed carbon nanotubes in the printed samples can be achieved. Moreover, the orientation of the nanotubes in the printed sample can be controlled using a novel simple approach. The impact of the nanotube alignment on the conduction properties of inkjet printed nano‐hybrid materials is studied and shown in this Letter. Samples with aligned nanotubes show a 53% enhanced conductivity in comparison with the randomly oriented nanotubes. The results show that the electrical performance of the nano‐composite can be improved further by controlling the dispersion and orientation of the nano‐filler in the printed samples.

     

Effect of Carbon Nanotubes on the Mechanical Properties of Polypropylene/Wood Flour Composites: Reinforcement Mechanism

Maleic anhydride grafted polypropylene (PP-g-MA) was employed as the compatibilizer and carbon nanotubes (CNTs) or hydroxylated CNTs as reinforcements for polypropylene/wood flour composites. The results showed that when the PP-g-MA loading level was 10 wt%, the bending strength, tensile strength, Izod notched impact strength, and elongation at break of PP-wood composites were enhanced by 85% (66.3 MPa), 93% (33.7 MPa), 5.8% (2.01 kJ/m²), and 64% (23%), respectively, relative to the uncompatibilized composites. The introduction of pristine CNTs only improved slightly the overall mechanical properties of the compatibilized composites due to poor interfacial compatibility. Unlike CNTs, incorporating hydroxylated CNTs (CNT-OH) could significantly improve all of the mechanical properties; for instance, at 0.5 wt% CNT-OH loading, the flexural strength and tensile strength reached 68.5 MPa, and 40.4 MPa about 6.6% higher than that for the composites with the same CNT loading. Furthermore, CNT-OH also remarkably enhanced the storage modulus. Contact angle and morphology observations indicated that the increases in mechanical properties could be attributed to the improvements of interfacial interactions and adhesions of CNTs with the matrix and fillers.     

Electrical Properties of Isotactic Polypropylene/Multiwalled Carbon Nanotubes Composites Prepared by Vibration Injection Molding

To study the effect of vibration field on the electrical conductivity properties of nanocomposites, isotactic polypropylene (iPP)/multiwalled carbon nanotubes (MWCNT) composites were prepared by conventional injection molding and vibration injection molding. Results showed that the electrical conductivity of iPP/MWCNT composites was significantly promoted by vibration injection molding. Vibration injection molded samples had a percolation threshold of about 2.7 wt% compared with the threshold of about 4.5 wt% for conventional injection molded samples. The effects of test locations and vibration frequency on the electrical conductivity of composites were investigated. The samples exhibited an inhomogeneity along the injection direction. The electrical conductivity of the samples was different at different test locations and increased with increasing vibration frequency. Polarized light microscopy (PLM) results indicated that vibration injection molding can induce MWCNT aggregates to be stretched and oriented along the flow direction, which could form conductive networks and greatly enhance the electrical conductivity of iPP/MWCNT composites.     

Evaluation of thermal and flame properties of HDPE-MWCNT-SiO2 nanocomposites

High-density polyethylene (HDPE) composites reinforced with multiwalled carbon nanotubes (MWCNTs) and nano-silicon dioxide (SiO₂) fillers were evaluated for flame retardancy and thermal properties for cable and wire applications. In this study, the filler percentages of MWCNT and nano-SiO₂ have varied from 0 to 5 wt% in HDPE composite with polyethylene-grafted glycidyl methacrylate compatibilizer and 3-aminopropyl triethoxy silane coupling agent. Addition of MWCNT’s and nano-SiO₂ to the HDPE composite is observed to enhance the limiting oxygen index and char formation. Cone calorimeter results also show a 53% reduction in the peak heat release rate of the HDPE composite with 5 wt% of MWCNT. The existence of synergism between the uniformly dispersed MWCNT and nano-SiO₂ has been verified using Finite Element Method (FEM)-based thermal simulations.     

Fabrication of Fe/Fe<Subscript>3</Subscript>C-functionalized carbon nanotubes and their electromagnetic and microwave absorbing properties

Fe/Fe₃C-functionalized carbon nanotubes (CNTs) have been prepared by the floating catalyst chemical vapor-deposition method. It is demonstrated that the Fe and Fe₃C nanostructures are both encapsulated in the CNTs or decorated on the surface of CNTs. The Fe/Fe₃C content in the composites can easily be adjusted by changing the ferrocene concentration in the preparation. The electromagnetic properties of the CNTs have been evaluated in the frequency range of 2–18 GHz, and the nanocomposites exhibit excellent microwave absorbing performance. The CNT composites with higher Fe/Fe₃C content show enhanced microwave reflection losses. The significant influence of the Fe/Fe₃C nanostructures on the microwave absorption is realized by tuning the characteristic impedance of the nanocomposites. With increasing thickness, the maximum reflection loss peak shifts to lower frequency. The microwave absorbing performance of the composites is mainly caused by dielectric loss, resulting from the continuous CNT networks with excellent electrical conductivity.     

Aerosol generation and measurement of multi-wall carbon nanotubes

Mass production of some kinds of carbon nanotubes (CNT) is now imminent, but little is known about the risk associated with their exposure. It is important to assess the propensity of the CNT to release particles into air for its risk assessment. In this study, we conducted aerosolization of a multi-walled CNT (MWCNT) to assess several aerosol measuring instruments. A Palas RBG-1000 aerosol generator applied mechanical stress to the MWCNT by a rotating brush at feed rates ranging from 2 to 20 mm/h, which the MWCNT was fed to a two-component fluidized bed. The fluidized bed aerosol generator was used to disperse the MWCNT aerosol once more. We monitored the generated MWCNT aerosol concentrations based on number, area, and mass using a condensation particle counter and nanoparticle surface area monitor. Also we quantified carbon mass in MWCNT aerosol samples by a carbon monitor. The shape of aerosolized MWCNT fibers was observed by a scanning electron microscope (SEM). The MWCNT was well dispersed by our system. We found isolated MWCNT fibers in the aerosols by SEM and the count median lengths of MWCNT fibers were 4–6 μm. The MWCNT was quantified by the carbon monitor with a modified condition based on the NIOSH analytical manual. The MWCNT aerosol concentration (EC mass base) was 4 mg/m³ at 2 mm/h in this study.     

Impedance study of polymethyl methacrylate composites/multi-walled carbon nanotubes (PMMA/MWCNTs)

The dielectric behavior of polymethyl methacrylate/multi-walled carbon nanocomposites (PMMA/MWCNTs) was investigated using impedance spectroscopy technique. The composites were prepared using melt mixing with MWCNTs loading ranging from 0.01 to 10 wt%. The experimental results showed that the measured impedance reflects the insulating behavior of the host material (PMMA) with no appreciable effects of the filler less than 8.5 wt%. However, for the sample containing 10 wt%, the calculated value of dc conductivity increases with increasing temperature from 2.0×10⁻⁶ (Ω m)⁻¹ to attain a value of 4.8×10⁻⁶ (Ω m)⁻¹ at 110 °C. The percolation threshold derived from the dielectric data was estimated to be higher than 8.5 wt% and lower than 10 wt%. A temperature dependent electrical relaxation phenomenon was only observed in the sample containing 10 wt% of MWCNTs. The frequency dependence of the ac conductivity data followed a power law.     

Micromechanical properties of poly(butylene terephthalate) nanocomposites with single- and multi-walled carbon nanotubes

Polymer nanocomposites with carbon nanotubes (CNT) are becoming important structural materials because of their superior mechanical properties and easy processability. The objective of the work is to investigate the influence of small amounts of single walled carbon nanotubes (SWCNT), as well as multi-walled carbon nanotubes (MWCNT), on the microhardness of a thermoplastic polymer such as poly(butylene terephthalate) (PBT). The nanocomposites were obtained by introducing the CNT into the reaction mixture during the synthesis of PBT. The polymers without carbon nanotubes (reference material) and with carbon nanotubes were synthesized using an in-situ polycondensation reaction process. Weight percentages ranging from 0.01 to 0.2 wt% of the single walled and from 0.01 to 0.35 wt% of the multi-walled nanotubes were dispersed in 1,4-butanediol (BD) by ultrasonication and by ultra high speed stirring. The nanocomposites were extruded followed by injection molding. The samples were characterized by electron microscopy and microindentation hardness techniques. The variations of the micromechanical properties (indentation hardness) of the nanocomposites with nanotube content and with temperature are discussed in the light of the stress transfer between the polymer matrix and nanotubes, the degree of dispersion, the nature of the tubes and other structural parameters.     

Carbon nanotube-epoxy composites: The role of acid treatment in thermal and electrical conductivity

Wet acid oxidation treatment methods have been widely reported as an effective method to purify and oxidize the surface of industrial multi-walled carbon nanotubes. This work examines the use of a concentrated HNO₃/H₂SO₄ mixture in an attempt to optimize the purification procedure of industrial multi-walled carbon nanotubes with diameter distribution statistics. It is shown that acid treatments of several hours are enough to purify the nanotubes. The electrical and thermal conductivities of epoxy composites containing 0.05–0.25 wt% of an acid-treated multi-walled carbon nanotube have been studied. The electrical conductivity of the composites decreases by more than three orders, whereas the thermal conductivity of the same specimen increases very modestly as a function of the filler content.     

Influence of filler alignment in the mechanical and electrical properties of carbon nanotubes/epoxy nanocomposites

In this work, we report the mechanical and electrical properties of carbon nanotubes/epoxy composites prepared with aligned and randomly oriented nanotubes as filler. The samples are disks of 30 mm in diameter and 3 mm in thickness. To obtain the carbon nanotubes alignment, an external electric field (250 VAC; 50 Hz) was applied through the thickness of the sample during all the cure process. The AC electrical current was measured, during the cure, as a strategy to determine the optimum time in which the alignment reaches the maximum value. DC conductivity measured after the cure shows a percolation threshold in the filler content one order of magnitude smaller for composites with aligned nanotubes than for composites with randomly oriented filler (from 0.06 to 0.5 wt%). In the percolation threshold, the achieved conductivity was 1.4×10⁻⁵ Sm⁻¹. In both cases, aligned and randomly distributed carbon nanotube composites, the wear resistance increases with the addition of the filler while the Rockwell hardness decreases independently of the nanotubes alignment.     

New organometallic salts as precursors for the functionalization of carbon nanotubes with metallic nanoparticles

New organometallic salts were synthesized in aqueous solution and were used as precursors for the functionalization of carbon nanotubes (CNT) by metallic nanoparticles. The precursors were obtained by reaction between HAuCl₄, (NH₄)₂PtCl₆, (NH₄)₂PdCl₆, or (NH₄)₃RhCl₆ with cetyltrimethylammonium bromide (CTAB). The as-obtained (CTA) _n Me _x Cl _y salts (with Me?=?Au, Pt, Pd, Rh) were characterized by Fourier-transform infra-red (FTIR) spectroscopy, ¹H nuclear magnetic resonance (NMR) spectroscopy, and thermogravimetric analysis. These precursors were then used to synthesize metallic nanoparticles of Au, Pt, Pd, and Rh over multiwalled carbon nanotubes (MWCNT). Characterization by scanning transmission electron microscopy (STEM) and thermogravimetric analysis under air reveals that the CNT-supported catalysts exhibit high loading and good dispersion of the metallic nanoparticles with small average particle sizes. The present preparation procedure therefore allows obtaining high densities of small metallic nanoparticles at the surface of MWCNT.     

Formation of well-packed TiO<Subscript>2</Subscript> nanoparticles on multiwall carbon nanotubes using CVD method to fabricate high sensitive gas sensors

Titanium oxide nanoparticles were coated on multiwall carbon nanotubes (MWCNTs) using an atmospheric pressure chemical vapor deposition (CVD) to achieve highly compact nanoparticles of about 5 nm on CNT structure. The CNTs with a diameter of about 50 nm were grown by plasma enhanced CVD. Gas sensitivity of the fabricated structure was investigated and compared with TiO₂/CNT composite-based gas sensors. The effect of the structural interaction between the nanoparticles and the CNT wall on sensing mechanism of the as-prepared gas sensors was investigated. Ultrasensitive gas sensors were obtained by TiO₂/CNT nanostructures with strong interaction between the MWCNT and the TiO₂ nanoparticles. The measurements show high chemical activity and exceptional electrical response of the as-prepared structure being exposed to gases. Scanning and transmission electron microscopy and X-ray diffraction analysis were used to obtain structural information.