Initial stage of fiber structure development in the continuous drawing of poly(ethylene terephthalate)

The initial stage of fiber structure development in the continuous neck‐drawing of amorphous poly(ethylene terephthalate) fibers was analyzed by in situ wide‐angle X‐ray diffraction, small‐angle X‐ray scattering, and fiber temperature measurements. The time error of the measurements (<600 μs) was obtained by synchrotron X‐ray source and laser irradiation heating. A highly ordered fibrillar‐shaped two‐dimensional (smectic‐like) structure was found to be formed less than 1 ms after necking. By analyzing its (001′) and (002′) diffractions, the length of the structure 60–70 nm were obtained. A three‐dimensionally ordered triclinic crystal began to form with the vanishing of the structure around 1 ms after necking. The amount and size of the crystal were almost saturated within several milliseconds of necking, during which time a mainly exothermic heat of crystallization was also observed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2126–2142, 2008     

Online wide‐angle X‐ray diffraction/small‐angle X‐ray scattering measurements for the CO2‐laser‐heated drawing of poly(ethylene terephthalate) fiber

Fiber‐structure‐development in the poly(ethylene terephthalate) fiber drawing process was investigated with online measurements of wide‐angle and small‐angle X‐ray scattering with both a high‐luminance X‐ray source and a CO₂‐laser‐heated drawing system. The intensity profile of the transmitted X‐ray confirmed the location of the neck‐drawing point. The diffraction images had a time resolution of several milliseconds, and this still left much room for improvement. Crystal diffraction appeared in the wide‐angle X‐ray images almost instantaneously about 20 ms after necking, whereas a four‐point small‐angle X‐ray scattering pattern appeared immediately after necking. With the elapse of time after necking, the four‐point scattering pattern changed into a meridional two‐point shape. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1090–1099, 2005     

Drawing behavior and characteristics of laser‐drawn polypropylene fibers

Drawing behavior, flow drawing, and neck drawing, was studied for isotacticpolypropylene fibers in CO₂ laser drawing system, and the fiber structure and the mechanical properties of drawn fibers were analyzed. For a certain laser power, flow drawing of polypropylene (PP) was possible up to draw ratio (DR) 19.5. Though the drawing stress was very low, the flow‐drawn PP fiber exhibited oriented crystal structure and improved mechanical properties. On the other hand, neck‐drawing was accomplished from DR 4 to 12, with significant increase in drawing stress that enhanced the development of fiber structure and mechanical properties. Unlike PET, the drawing stress depends not only on the DR, but on irradiated laser power also. The 10–12 times neck‐drawn fibers were highly fibrillated. The fibers having tensile strength 910 MPa, initial modulus 11 GPa, and dynamic modulus 14 GPa were obtained by single‐step laser drawing system. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 398–408, 2006     

Microstructure and mechanical properties of hot‐air drawn poly(ethylene terephthalate) fibers

Hot‐air drawing method has been applied to poly(ethylene terephthalate) (PET) fibers in order to investigate the effect of strain rate on their microstructure and mechanical properties and produce high‐performance PET fibers. The hot‐air drawing was carried out by blowing hot air controlled at a constant temperature against an as‐spun PET fiber connected to a weight. As the hot air blew against the fibers weighted variously at a flow rate of about 90 ℓ/min, the fibers elongated instantaneously at a strain rate in the range of 2.3–18.7 s⁻¹. The strain rate in the hot‐air drawing increased with increasing drawing temperature and applied tension. When the hot‐air drawing was carried out at a drawing temperature of 220°C under an applied tension of 27.6 MPa, the strain rate was the highest value of 18.7 s⁻¹. A draw ratio, birefringence, crystallite orientation factor, and mechanical properties increased as the strain rate increased. The fiber drawn at the highest stain rate had a birefringence of 0.231, degree of crystallinity of 44%, tensile modulus of 18 GPa, and dynamic storage modulus of 19 GPa at 25°C. The mechanical properties of fiber obtained had almost the same values as those of the zone‐annealed PET fiber reported previously. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1703–1713, 1999     

Melt‐crystallization mechanism of poly(ethylene terephthalate)/multi‐walled carbon nanotubes prepared by in situ polymerization

A series of poly(ethylene terephthalate)/multi‐walled carbon nanotubes (PET/MWCNTs) nanocomposites were prepared by in situ polymerization using different amounts of multi‐walled carbon nanotubes (MWCNTs). The polymerization of poly(ethylene terephthalate) (PET) was carried out by the two‐stage melt polycondensation method. The intrinsic viscosity (IV) of the composites is ranged between 0.31 and 0.63 dL/g depending on the concentration of the MWCNTs. A decrease of IV was found by increasing MWCNTs content. This is due to the reactions taking place between the two components leading to branched and crosslinked macromolecules. These reactions are, mainly, responsible for thermal behavior of nanocomposites. The melting point of the nanocomposites was shifted to slightly higher temperatures by the addition till 0.55 wt % of MWCNTs while for higher concentration was reduced. The degree of crystallinity in all nanocomposites was, also, reduced by increasing MWCNTs amount. However, from crystallization temperature, it was found that MWCNTs till 1 wt % can enhance the crystallization rate of PET, whereas at higher content (2 wt %), the trend is the opposite due to the formation of crosslinked macromolecules. From the extended crystallization analysis, it was proved that MWCNTs act as nucleating agents for PET crystallization. Additionally, the crystallization mechanism due to the existence of MWCNT becomes more complicated because two mechanisms with different activation energies are taking place in the different degrees of crystallization, depending on the percentage of MWCNT. The effect of molecular weight also plays an important role. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1452–1466, 2009     

Crystalline β‐structure of PHBV grown epitaxially on silicate layers of MMT

The poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV)/montmorillonite(MMT) nanocomposites were investigated by wide‐angle X‐ray scattering (WAXS). The aim of the investigation was solution intercalation of MMT with PHBV. Beside the usual orthorhombic unit cell, a stable pseudohexagonal β‐structure of PHBV was obtained. Well known β‐structure has one common WAXS reflection (d = 0.480 nm), which corresponds to the mean distance of PHBV chains in the pseudohexagonal structure. The new β‐structure has two diffraction peaks in the WAXS pattern. It is a three‐dimensionally ordered crystalline structure oriented in parallel with the silica layers of MMT. The new polymorphic form is supposed to be growing on the layers of MMT. Its layers serve as primary nucleation centers for epitaxial growth of the β‐structure. After annealing, this polymorphic form of PHBV disappears and it is transformed into the more stable α‐form leading to an enhanced total crystallinity of the polymer comprised in the nanocomposite. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 751–755, 2009     

Structure and properties of polyimide fibers containing benzimidazole and Amide Units

Co‐polyimide (co‐PI) fibers with outstanding mechanical properties were fabricated via thermal imidization of polyamic acids, derived from a new design of combining the amide and benzimidazole diamine monomers, 4‐amino‐N‐(4‐aminophenyl)benzamide (DABA) and 2‐(4‐aminophenyl)‐5‐aminobenzimidazole (BIA), with 3,3′,4,4′‐biphenyltetracarboxylic dianhydride (BPDA). The crystalline structure and micromorphology of the prepared co‐PI fibers were investigated by synchrotron wide‐angle X‐ray diffraction (WAXD) and small‐angle X‐ray scattering (SAXS). The two‐dimensional WAXD spectra imply that the co‐PI fibers possess a structure between smectic‐like and three‐dimensionally ordered crystalline phase, and all the obtained fibers are highly oriented along the fiber axis. SAXS patterns exhibit a pair of meridional scattering streaks for the homo‐PI (BPDA/BIA) fiber, suggesting the presence of periodic lamellar structure. The incorporation of DABA into the polymer chains destroyed the lamellar structure but led to smaller size of microvoids upon increasing DABA moiety, based on SAXS analysis. The co‐PI fibers, with the molar ratio of BIA/DABA being 7/3, exhibited the optimum tensile strength and modulus of 1.96 and 108.3 GPa, respectively, attributed to the well‐defined ordered and dense structure. The chemical structure and molecular packing significantly affected the thermal stability of fibers, resulting in the different glass transition temperatures (T_g) from 350 to 380 °C. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 183–191     

Melt spinning and laser‐heated drawing of a new semiaromatic polyamide,PA9‐T fiber

Fibers of PA9‐T, a new semiaromatic polyamide containing a long aliphatic chain, were prepared by melt spinning. As‐spun fibers were subsequently drawn with a CO₂ laser‐heated drawing system at different draw ratios and various drawing velocities. On‐line observations of drawing points deciphered two drawing states; namely, flow drawing and neck drawing, over the entire range of drawing. Drawing stress revealed that flow drawing is induced by slight drawing stress under a low draw ratio up to 3, and neck drawing is induced by relatively high drawing stress under a higher draw ratio. The effect of drawing stress and drawing velocity on the development of the structure and properties has been characterized through analysis of birefringence, density, WAXD patterns, and tensile, thermal, and dynamic viscoelastic properties. For the neck‐drawn fibers, almost proportional enhancements of crystallinity and molecular orientation with drawing stress were observed. The flow‐drawn fibers have an essentially amorphous structure, and birefringence and density do not always have a linear relation with properties. The fibers drawn at high drawing speed exhibit improved fiber structure and superior mechanical properties. The maximum tensile strength and Young's modulus of PA9‐T drawn fibers were found to be 652 MPa and 5.3 GPa, respectively. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 433–444, 2004     

Effect of molecular weight on microcrystalline structure formation in polymer with perylenediimide side chain

The effect of molecular weight on the molecular aggregation structure of polymers bearing a pendant perylenediimide (PDI) side chain, designated PAc12PDI, was investigated using synchrotron radiation X‐ray diffraction measurements. It was found that depending on molecular weight, either the main chain axis or the side chain axis behaves as the longitudinal axis in fiber samples and was aligned parallel to the fiber axis. A similar phenomenon is present in thin film samples, but was complicated by the additional influence of the interfacial free energy of the side chain group. Even in the case of the polymer with lower molecular weight, the face plane of PDI was found to show both parallel and perpendicular orientations to the substrate (i.e., flat‐on and edge‐on orientations). On the other hand, if the length of the main chain is sufficiently long with respect to the length of the side chain, the face plane of PDI was oriented perpendicular to the substrate, leading to an edge‐on orientation in the thin film. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2275–2283     

Synthesis and characterization of nano‐sized epoxy oligosiloxanes for fabrication of transparent nano hybrid materials

Nano‐sized epoxy oligosiloxanes (EO) were prepared by condensation reaction between 3‐glycidoxypropyltrimethoxysilane (GPTS) and Diphenylsilandiol (DPSD). Through a composition change of GPTS and DPSD, EO of various structure and sizes were obtained. The molecular structure and size of EO synthesized were investigated by experimental measurements. Regardless of their composition, molecular structure of EO was linear or branch. The amount of species of high molecular weight and their molecular size increased with addition of DPSD. We confirmed that epoxy groups of EO were thermally cured using a thermal initiator and curing agent. Finally, we fabricated transparent epoxy‐based hybrimer films by thermal curing of EO resins. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 756–763, 2009     

Orientation and mechanical properties of laser‐induced photothermally drawn fibers composed of multiwalled carbon nanotubes and poly(ethylene terephthalate)

This study presents a novel photothermal drawing of poly(ethylene terephthalate) (PET)/multiwalled carbon nanotube (MWCNT) fibers. The photothermal drawing was carried out using the near infrared laser‐induced photothermal properties of MWCNTs. An uniform fiber surface was obtained from a continuous necking deformation of the undrawn fibers, particularly at a draw ratio of 4 and higher. The breaking stress and modulus of the photothermally drawn PET/MWCNT fibers were significantly enhanced, in comparison to those of hot drawn fibers at the same draw ratio. The enhanced mechanical properties were ascribed to the increased orientation of PET chains and MWCNTs as well as PET crystallinity due to photothermal drawing. In particular, a significantly higher degree of orientation of the MWCNTs along the fiber axis was obtained from photothermal drawing, as shown in polarized Raman spectra measurements. The photothermal drawing in this study has the potential to enhance the mechanical properties of fibers containing MWCNTs. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 603–609     

Effects of the drawing form and draw ratio on the fiber structure and mechanical properties of CO2-laser-heated-drawn poly(ethylene terephthalate) fibers

The structure, mechanical properties, and thermomechanical properties of poly(ethylene terephthalate) (PET) fibers obtained by laser-heated drawing were investigated in terms of their dependence on the draw ratio and feed speed and the differences between neck-drawn fibers and flow-drawn fibers. The long period at a draw ratio of 6.0 reached 19.0 nm, notably larger than at lower ratios, whereas the tilting angle of the laminar structure was constant at about 60°, regardless of the draw ratio. A maximum value of 15.0 GPa was attained for the initial modulus, and 1.07 GPa was attained for the tensile strength. A higher tensile strength orientation-induced crystallized fiber at the same initial modulus was obtained from higher molecular weight PET. The relationship between the compliance and molecular orientation of the amorphous phase was studied with a series model of crystalline and amorphous phases. The results revealed that, in the high-draw-ratio fibers, the compliance of the amorphous phase decreased with the draw ratio at a higher rate than indicated by extrapolation to intrinsic values. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 79–90, 2004     

Viscoelastic behavior of polyacrylonitrile/dimethyl sulfoxide concentrated solution with water

The spinnability and polydispersity of polyacrylonitrile/dimethyl sulfoxide (PAN/DMSO)/H₂O spinning solutions with conventional PAN molecular weight and comparative high PAN concentration have been investigated using a cone‐plate rheometer. It is observed from the measurements that, the viscosities of the solutions decreased with the rising of shear rate, and then stabilized to almost the same value, regardless of the PAN concentration. The chain orientation in the fiber formed under constant shear rate cannot be changed considerably even after long relaxation of more than 900s. For dynamic experiments, a steady increase of both G′ and G″ with escalating oscillation frequency was seen for all samples. Higher viscous‐elastic modulus at higher H₂O content was found, too. It is also concluded from the log G′ ? log G″ plot and the gel point that the PAN/DMSO/H₂O system with regular PAN molecular weight behaves very close to a mono‐disperse system, thus very suitable for gel spinning and for preparation of high performance PAN precursor fiber. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1437–1442, 2009     

Nanostructural modifications of polyamide/MMT hybrids under isothermal and nonisothermal elongational flow

The aim of this work is to investigate the effects of elongational flow on the nanoscale arrangement of the silicate inside polyamide‐based nanocomposites. Hybrids, at different loadings of a commercial organoclay, were produced by melt compounding using two polyamide matrices, a nylon‐6, and a copolyamide with similar molecular weight and rheological properties. The elongational flow characterization was performed under both isothermal and nonisothermal conditions by using, respectively, an elongational rheometer (SER) and a fiber‐spinning technique. The extensional rheological response of melt‐compounded nanocomposites, correlated to TEM and X‐ray analyses, was used to probe the nanostructural modifications developed during the uniaxial stretching. The results demonstrated that isothermal and nonisothermal elongational flow can modify the nanomorphology of the nanocomposite hybrids affecting the degree of silicate exfoliation as well as the extent of silicate orientation upon the stretching direction. The entity of structural modifications induced by the stretching were highly dependent on the initial nanomorphological state and on the polymer‐clay affinity. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 981–993, 2009     

Preparation and characterization of high‐molecular‐weight atactic poly(vinyl alcohol)/sodium alginate/silver nanocomposite by electrospinning

High‐molecular‐weight poly(vinyl alcohol) (PVA)/sodium alginate (SA)/ silver nanocomposite was successfully prepared via electrospinning technique. Water‐based colloidal silver in a PVA/SA blend solution was directly mixing without any chemical and structural modifications into PVA/SA matrix to form an organic‐metallic nanocomposite. The effect of the addition of silver colloidal solution on the PVA/SA/silver nanocomposite was investigated through a series of experiments varying molecular weight of PVA and electrospinning processing parameters such as concentration of PVA solution, PVA/SA blend ratio, applied voltage, and tip‐to‐collector distance. In the case of PVA with number‐average degree of polymerization of 1700, by increasing the amount of SA in spinning solution, the morphology was changed from fine uniform fiber to beaded fiber or bead‐on‐string fiber structure. Increase of the amount of silver colloidal solution resulted in higher charge density on the surface of ejected jet during spinning, thus more electric charges carried by the electrospinning jet. As the charge density increased, the diameter of the nanocomposites became smaller. Transmission electron microscopy images showed that the dense silver nanoparticles were well separately dispersed in PVA/SA matrix. Energy‐disperse X‐ray analysis indicated that carbon, oxygen, natrium, and silver were the principle element of PVA/SA/silver nanocomposite. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1916–1926, 2009     

Structure development and physical properties achieved in the drawing and/or annealing of PEN fibers

As‐spun poly(ethylene‐2,6‐naphthalate) (PEN) fibers (i.e., precursors) prepared from high molecular weight polymer were drawn and/or annealed under various conditions. Structure and property variations taking place during the treatment process were followed via wide‐angle X‐ray scattering (WAXS), small‐angle X‐ray scattering, differential scanning calorimetry (DSC), and mechanical testing. Both the WAXS and DSC measurements of the cold‐drawn samples stretched from a low‐speed‐spun amorphous fiber indicate that strain‐induced crystallization can occur at a temperature below the glass‐transition temperature and that the resultant crystal is in the α‐form modification. In contrast, when the same precursor was subjected to constrained annealing, its amorphous characteristics remained unchanged even though the annealing was performed at 200 °C. These results may imply that the application of stretching stress is more important than elevated temperatures in producing α‐form crystallization. The crystalline structure of the hot‐drawn samples depends significantly on the morphology of the precursor fibers. When the precursor was wound at a very low speed and in a predominantly amorphous state, hot drawing induced the formation of crystals that were apparently pure α‐form modification. For the β‐form crystallized precursors wound at higher speeds, a partial crystalline transition from the β form to the α form was observed during the hot drawing. In contrast with the mechanical properties of the as‐spun fibers, those of the hot‐drawn products are not improved remarkably because the draw ratio is extremely limited for most as‐spun fibers in which an oriented crystalline structure has already formed. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1424–1435, 2000     

Molecular and structural analysis of a triepoxide‐modified poly(ethylene terephthalate) from rheological data

The effects of reactive melt modification of poly(ethylene terephthalate) (PET) with a multifunctional epoxide—triglycidyl isocyanurate—that lead to chain extension/branching and formation of gel‐like structures were rheologically characterized. The storage and loss moduli and the complex viscosity of the modified PET were larger than those of the unmodified PET. The elastic or solidlike behavior of PET was enhanced after reactive modification as a result of chain extension/branching. Modified Cole–Cole plots revealed that the modified resins show higher elasticity than the unmodified one. Reactive modification characterized by the presence of long‐chain branching resulted in a wider molecular weight distribution. The effects of mixing temperature and the concentration of modifier corresponding to different stoichiometries were investigated. Higher amounts of modifier resulted in a polymeric structure near the sol–gel transition point whose linear viscoelastic properties obey scaling law. The relaxation spectrum was calculated from the oscillatory shear data by Tschoegl equations. Certain modified resins have rheological properties suitable for process operations such as extrusion foaming, blow molding, and thermoforming. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 958–969, 2003     

Modeling the time and temperature dependence of the oPs formation probability in polystyrene and its derivatives

Positron annihilation lifetime spectroscopy measurements of polystyrene and its derivatives have been performed in the temperature range 20–300 K. The ortho‐positronium lifetime calculated from the lifetime spectrum analysis is related to the mean free‐volume hole size. However, the ortho‐positronium yield in the medium is dependent on the polymer chemistry and also on the irradiation effect induced by the positron source. We proposed a model based on two simple processes that cause, respectively, enhancement and inhibition of positronium formation to fit the experimental data over a broad temperature range. Using this model, intrinsic parameters for the polymers under study, such as the shallowly trapped electron recombination energy and the free‐radical recombination energy, were calculated and discussed. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2063–2073, 2009     

Coil extension stage in the cold drawing of glassy polymers

Cold drawing is known as a thermodynamically reversible process for glassy polymers. In the extension process, there might be a stage in which the global structure of chain coils extends in the drawing direction. This extension stage has not been clearly identified because of the lack of a quantitative relationship between the global structure evolution and the local structure reorientation. We have developed a theoretical method to elucidate the relationship, which is based on a simulated chain conformational distribution and a relationship between the chain conformations and the extension. Any local structure, such as the fraction of trans conformations of ethylene glycol of poly(ethylene terephthalate) (PET), can then be calculated with an ensemble average as a function of the system extension. Combined with infrared conformational band measurements, the coil extension stage has been characterized in the cold drawing of amorphous PET. This stage does not start from the yielding point but instead begins nearly at the end of the stress softening. In the recovery process, the experimental measurements and theoretical predictions are well correlated. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2646–2652, 2002     

Mechanical properties and structure of the zone‐drawn poly(L‐lactic acid) fibers

The zone‐drawing (ZD) method was applied three times to the melt‐spun poly(L ‐lactic acid) (PLLA) fibers of low molecular weight (M_v = 13,100) at different temperatures under various tensions. The mechanical properties and superstructure of the ZD fibers were investigated. The resulting ZD‐3 fiber had a draw ratio of 10.5, birefringence of 37.31 × 10⁻³, and crystallinity of 37%, while an orientation factor of crystallites remarkably increased to 0.985 by the ZD‐1. The Young's modulus and tensile strength of the ZD‐3 fiber respectively attained 9.1 GPa and 275 MPa, and the dynamic storage modulus was 10.4 GPa at room temperature. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 991–996, 1999