Synthesis and characterization of spherical and hemispherical polyepoxide micrometer‐sized particles of narrow size distribution by a single‐step swelling of uniform polystyrene template microspheres with glycidyl methacrylate

Polystyrene template microspheres of narrow size distribution were prepared by dispersion polymerization of styrene in a mixture of ethanol and 2‐methoxy ethanol. Spherical and hemispherical polystyrene/poly(glycidyl methacrylate) microspheres of narrow size distribution were prepared by a single‐step swelling of the polystyrene template microspheres with the swelling solvent monomer glycidyl methacylate, followed by polymerization of the monomer within the swollen template microspheres at 73 °C. Uniform polystyrene/poly(glycidyl methacylate‐ethylene glycol dimethacrylate) polyepoxide composite microspheres were synthesized similarly, substituting glycidyl methacylate for glycidyl methacylate and ethylene glycol dimethacrylate. Uniform crosslinked poly(glycidyl methacylate‐ethylene glycol dimethacrylate) polyepoxide microspheres have been prepared by dissolution of the PS template polymer of the former composite microspheres. Particles with different properties, for example size, size distribution, shape, surface morphology, surface area, and so forth, were prepared by changing various parameters belonging to the swelling and/or polymerization steps, for example, volume of the swelling monomer/s and/or the swelling solvent dibutyl phthalate. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4612–4622, 2007     

Hydrophobic Core/Hydrophilic Shell Amphiphilic Particles

Amphiphilic colloidal particles with hydrophobic cores and hydrophilic shells were prepared via a two-step method. First, polystyrene cores were obtained through the concentrated emulsion polymerization. A mixture of styrene, ethyl benzene, divinyl benzene, azobisisobutyronitrile, and cumene hydroperoxide (CHPO) was partially polymerized at 80 degrees C for 40 min and subsequently used as the dispersed phase of a concentrated emulsion in water. The concentrated emulsion was subjected to complete polymerization at 60 degrees C for 12 h; colloidal particles of crosslinked polystyrene were thus obtained. In the second step, the polystyrene particles were dispersed in water, after which acrylamide, N,N'-methylenebisacrylamide, and ferrous sulfate (FS) were added. The system was heated (typically at 30 degrees C) to conduct the polymerization of the hydrophilic monomers. The CHPO present on the surface of the polystyrene particles and the FS present in the aqueous phase (both together constitute a redox initiator) ensured that the initiation occurred mostly on the surface of the particles and that the hydrophilic polymer obtained formed a shell encapsulating the particles. Under proper conditions, a porous outer shell could be generated, making the hydrophobic core accessible to the outside medium. Copyright 2001 Academic Press.     

Synthesis and characterization of magnetic and non-magnetic core-shell polyepoxide micrometer-sized particles of narrow size distribution

Core polystyrene microspheres of narrow size distribution were prepared by dispersion polymerization of styrene in a mixture of ethanol and 2-methoxy ethanol. Uniform polyglycidyl methacrylate/polystyrene core-shell micrometer-sized particles were prepared by emulsion polymerization at 73 degrees C of glycidyl methacrylate in the presence of the core polystyrene microspheres. Core-shell particles with different properties (size, surface morphology and composition) have been prepared by changing various parameters belonging to the above seeded emulsion polymerization process, e.g., volumes of the monomer glycidyl methacrylate and the crosslinker monomer ethylene glycol dimethacrylate. Magnetic Fe(3)O(4)/polyglycidyl methacrylate/polystyrene micrometer-sized particles were prepared by coating the former core-shell particles with magnetite nanoparticles via a nucleation and growth mechanism. Characterization of the various particles has been accomplished by routine methods such as light microscopy, SEM, FTIR, BET and magnetic measurements.     

Surface-modified hemispherical polystyrene/polybutyl methacrylate composite particles

Micrometer-sized polystyrene/poly(n-butyl methacrylate) composite particles of hemisphere morphology and narrow size distribution were prepared by a process of single-step swelling of uniform polystyrene template microspheres with emulsion droplets of the monomer n-butyl methacrylate containing the initiator benzoyl peroxide in the presence, or absence, of the co-swelling agent toluene. Butyl methacrylate was then polymerized at 73 degrees C within the template microspheres. Surface and bulk characterization of the particles were performed by methods such as FTIR, elemental analysis, XPS, advancing contact angle, light microscope, SEM, and cross-sectional TEM. Selective surface functionalization of the poly(n-butyl methacrylate) phase of the composite particles was performed by carrying out a similar swelling and polymerization process in the presence of a water-soluble vinylic monomer such as acrylamide.     

Preparation and characterization of core-shell polystyrene/polychloromethylstyrene and hollow polychloromethylstyrene micrometer-sized particles of narrow-size distribution

Polystyrene core microspheres of narrow-size distribution were prepared by dispersion polymerization of styrene in a mixture of ethanol and 2-methoxy ethanol. Polystyrene/polychloromethylstyrene and polystyrene/poly(chloromethylstyrene-divinylbenzene) core-shell microspheres of narrow-size distribution were prepared by seeded emulsion polymerization of chloromethylstyrene or chloromethylstyrene and divinylbenzene in the presence of the polystyrene core microspheres at 71 °C. Core-shell particles with different properties (size, surface morphology, and composition) have been prepared by changing various parameters belonging to the emulsion polymerization process, e.g., volume of the chloromethylstyrene and the volume ratio of chloromethylstyrene to divinylbenzene. Dissolution of the polystyrene core of the polystyrene/poly(chloromethylstyrene-divinylbenzene) core-shell particles resulted in the formation of crosslinked hollow polychloromethylstyrene microspheres, broken crosslinked polychloromethylstyrene shells, or particles containing voids, depending on the composition of the polystyrene/poly(chloromethylstyrene-divinylbenzene) particles.     

Synthesis and characterization of micrometer‐sized particles of narrow size distribution with chloromethyl functionality on the basis of single‐step swelling of uniform polystyrene template microspheres

Polystyrene template microspheres of 1.4 ± 0.1 μm were prepared by dispersion polymerization of styrene in a mixture of ethanol and 2‐methoxy ethanol. These template particles were then swelled at room temperature in a single step with emulsion that was prepared in sodium dodecyl sulfate aqueous solution from a swelling solvent (dibutyl phthalate) containing the initiator (benzoyl peroxide) and monomer(s) (chlormethylstyrene, divinylbenzene, or ethylene dimethacrylate). Composite uniform particles composed of the template polystyrene and noncrosslinked or crosslinked polychloromethylstyrene were prepared by polymerizing the monomer(s) within the swelled particles at 73 °C. Crosslinked uniform polychloromethylstyrene particles of higher surface area were formed by dissolving the template polystyrene polymer of the composite particles. The influence of various reaction parameters, such as dibuthyl phthalate concentration, chloromethylstyrene concentration, crosslinker type and concentration, and so forth on the molecular weight, size, size distribution, shape, morphology, surface area, and decomposition temperature of the particles was investigated. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1342–1352, 2002     

Synthesis of submicron-sized peanut-shaped poly(methyl methacrylate)/polystyrene particles by seeded soap-free emulsion polymerization

Submicron-sized peanut-shaped poly(methyl methacrylate)/polystyrene(PMMA/PS) particles were successfully synthesized by seeded soap-free emulsion polymerization of styrene on the spherical crosslinked PMMA seed particles.The obtained peanut-shaped particles showed a novel internal morphology:PS phase formed one domain which linked to the other domain having PMMA core encased by PS shell.     

Morphology of micron-sized polystyrene particles crosslinked with urethane acrylate

The morphology of micron-sized polystyrene particles crosslinked with a urethane acrylate crosslinker was studied with different concentrations of urethane acrylate and medium solvency by means of simple dispersion polymerization. The urethane acrylate employed as a crosslinker showed an excellent effect on maintaining the monodispersity of the polystyrene particles at a moderate crosslinker concentration (to about 5 wt%) in terms of the monomer-swellable surface of primary particles. By enhancing the medium solvency, the amount of urethane acrylate incorporated was increased, while the monodispersity of the final particles was maintained. It was believed that the increase in solvency on adding xylene to ethanol solution helped the diffusion of the styrene monomers into the primary particles. At high concentration of urethane acrylate, however, nonspherical particles, ellipsoidal or egg-like singlets and asymmetric doublets, were observed. The increased crosslinking density seemed to repel the styrene monomers during particle growth. Received: 30 June 1998 Accepted in revised form: 9 September 1998     

Preparation of monodisperse poly(St‐co‐PETEA) microspheres by precipitation polymerization using ethanol as solvent

Precipitation polymerization of styrene (St) was carried out with pentaerythritol tetraacrylate (PETEA) to produce monodisperse crosslinked microspheres. A much safer ethanol replaced acetonitrile as a solvent in precipitation polymerization of monodisperse crosslinked poly(St‐co‐PETEA) microspheres. Monodisperse crosslinked microspheres with high monomer conversion were achieved within 4 hr. Uniform and well‐separated monodisperse were obtained in ethanol when PETEA concentration varied from 30 vol% to 90 vol% and the particle diameter decreased from 0.75 to 0.58 µm. The particle yield increased from 36.51 to 64.38% by increase in the initiator loading from 1 to 8 wt%. No coagulum occurred between particles when the polymerization time varied from 2 to 10 hr. Copyright © 2010 John Wiley & Sons, Ltd.     

Preparation of micron-sized, monodisperse poly(methyl methacrylate)/polystyrene composite particles having a large number of dents on their surfaces by seeded dispersion polymerization in the presence of decalin

Seeded dispersion polymerization of styrene with 1.77-µm-sized, monodisperse poly(methyl methacrylate) seed particles was carried out in a methanol/water medium (8/2, w/w) in the presence of decalin droplets. The monodisperse poly(methyl methacrylate)/polystyrene composite particles produced had a large number of dents on their surfaces. The effects of the amount of decalin in the polymerization system on the number, the diameter, and the depth of the dents on the surface of the composite particles were clarified.     

PSt种子与“花瓣”形PSt/PAN复合颗粒的制备

以过硫酸钾为引发剂,在乙醇/水的混合介质中使苯乙烯进行无皂乳液聚合,得到了单分散亚微米级聚苯乙烯(PSt)微球.用扫描电子显微镜研究了引发剂浓度、单体浓度、反应温度和溶剂组成对PSt微球粒径的影响.结果表明,改变上述条件能明显影响其粒径.以所得单分散聚苯乙烯微球为种子,在丙烯酸单封端聚乙二醇大分子单体存在的条件下,使丙烯腈和少量苯乙烯进行新的无皂种子乳液聚合,在合适的条件下制得到了“花瓣”形的聚合物复合颗粒,为深入探讨这类特殊形态聚合物颗粒的形成机理提供了新的佐证.     

Synthesis and characterization of micrometer‐sized homo and composite polyacrylonitrile particles of narrow size distribution on the basis of single‐step swelling of uniform polystyrene template microspheres

Polyacrylonitrile/polystyrene micrometer‐sized composite particles of narrow size distribution were prepared by a single‐step swelling of uniform polystyrene template microspheres with emulsion droplets of methylene chloride containing the monomer acrylonitrile and the initiator benzoyl peroxide. Methylene chloride was then evaporated carefully, followed by polymerization of acrylonitrile at 70 °C within the shrunken template particles. Polymerization of acrylonitrile also occurred at the particles' surface due to the interaction of surface polyacrylonitrile oligoradicals with acrylonitrile dissolved in the aqueous phase. Uniform polyacrylonitrile particles of higher surface area were formed by dissolving the template polystyrene polymer of the composite particles. Surface and bulk characterization of the particles were performed by methods such as FTIR, elemental analysis, TGA‐DSC, XRD, XPS, advancing contact angle, light microscope, SEM and cross‐sectional TEM. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4847–4861, 2004     

Poly(2-acetoxyethyl methacrylate)/polystyrene latex interpenetrating polymer networks with well-defined phase-separated structure

A series of poly(2-acetoxyethyl methacrylate)/polystyrene(PAEMA/PS) latex interpenetrating polymer networks(LIPNs) were prepared by seeded soap-free emulsion polymerization of styrene on the crosslinked PAEMA seed particles using an oil-soluble initiator.These PAEMA/PS LIPNs showed a well-defined phase-separated structure with PS phase dispersing in continuous PAEMA phase.The domain size of PS phase was found to depend on the crosslinking degree of PAEMA seed particles and the amount of second-stage styrene monomer.     

Synthesis of ZnO/polystyrene composites particles by Pickering emulsion polymerization

ZnO/polystyrene composite particles were synthesized by Pickering emulsion polymerization. ZnO nanoparticles were first prepared by reaction of zinc acetate and sodium hydroxide in ethanol medium. Then different amount of styrene monomer was emulsified in water in the presence of ZnO nanoparticles either by mechanical stirring or by sonication, followed by polymerization of styrene. Two kinds of initiators were used to start the polymerization, azobisisobutyronitrile (AIBN) and potassium persulfate (KPS). The X-ray diffraction pattern verified the crystal structure of ZnO and FT-IR spectra evidenced the existence of ZnO and polystyrene (PS) in ZnO/polystyrene composite particles. Different morphologies were observed for the composite particles when using different initiators. From TEM photographs, AIBN-initiated system produced mainly core-shell composite particles with PS as core and ZnO as shell, while KPS-initiated system showed both composite particles and pure PS particles. Two schemes of reaction mechanism were proposed to explain the morphologies accordingly. Both systems of composite particles showed good pH adjusting ability.     

Preparation of single-hole hollow polymer nanospheres by raspberry-like template method

Single-hole hollow polymer nanospheres were fabricated by raspberry-like template method using "graft-from" strategy through atom transfer radical polymerization (ATRP). Nanometer-sized silica spheres were covalently attached onto the surfaces of micrometer-sized silica spheres. Crosslinked polymer shells on the nano-sized spheres outside the attached area were formed by "graft-from" strategy through ATRP. After removal of the silica cores, single-hole hollow crosslinked polymer nanospheres were obtained. In this strategy, most of ATRP monomers may be used and thus many functional groups can be easily incorporated into the single-hole hollow crosslinked polymer nanospheres.     

Mechanism of graft copolymerization of styrene onto deproteinized natural rubber

High conversion and high grafting efficiency attained by graft copolymerization of styrene onto deproteinized natural rubber (DPNR) was investigated with respect to the molecular weight of grafted polystyrene. The graft copolymerization was performed with tert-butyl hydroperoxide/tetraethylenepentamine as an initiator after deproteinization of natural rubber with urea. Grafted polystyrene was isolated from the resulting graft copolymer by ozonolysis reaction. After the ozonolysis of the graft copolymer of DPNR and polystyrene (DPNR-g-PS), the molecular weight of grafted polystyrene was determined by size exclusion chromatography. Effects of initiator and monomer concentrations were investigated with respect to the molecular weight of the grafted polystyrene, which was found to depend on not only the number of active site generated on the rubber particle but also the feed of styrene. Deactivation and chain transfer of the active sites were attributed to effective amount of styrene used for the graft copolymerization.     

Polyamide capsules via soft templating with oil drops—2. Subsequent radical polymerization of styrene

The production of composite polyamide–polystyrene microcapsules by successive polycondensation and radical polymerization is easily possible in a one-pot multi-step reaction. The first step is the emulsification of the template oil phase that contains terephthaloylchloride, styrene monomer, if necessary a cyclohexane–chloroform mixture, and the oil-soluble radical initiator in an aqueous poly(vinyl alcohol) solution. Then, the polyamide capsule formation (second step) is started by the addition of an aqueous diamine solution at 25 °C. Subsequently, the radical polymerization (third step) is initiated by raising the temperature. The morphology of the composite capsules depends strongly on the amount of styrene monomer in the oil mixture and the nature of the initiator. Interestingly, the styrene conversion is much lower if water-soluble initiators are used.     

悬浮-乳液复合聚合聚苯乙烯-聚甲基丙烯酸甲酯复合粒子的颗粒特性和成粒机理

采用在苯乙烯 (St)悬浮聚合过程中滴加甲基丙烯酸甲酯 (MMA)乳液聚合组分的悬浮 乳液复合聚合方法 ,制备大粒径聚苯乙烯 聚甲基丙烯酸甲酯 (PS PMMA)复合粒子 .研究聚合物粒径分布和颗粒形态的变化发现 ,在St悬浮反应中期滴加MMA乳液聚合组分后 ,聚合体系逐渐由悬浮粒子与乳胶粒子并存向形成单峰分布复合粒子转变 ,最终形成核 壳结构完整的大粒径PS PMMA复合粒子 ;在St悬浮反应初期滴加MMA乳液聚合组分 ,St与MMA一起分散成更小液滴 ,反应后期凝并成非核 壳结构复合粒子 ;在St悬浮反应后期滴加MMA乳液聚合组分 ,PMMA乳胶粒子与PS悬浮粒子基本独立存在 .根据以上结果 ,提出了St MMA悬浮 乳液复合聚合的成粒机理 .     

Highly magnetic latexes from submicrometer oil in water ferrofluid emulsions

The synthesis of functionalized submicrometer magnetic latex particles is described as obtained from a preformed magnetic emulsion composed of organic ferrofluid droplets dispersed in water. Composite (polystyrene/γ‐Fe₂O₃) particles were prepared according to a two‐step procedure including the swelling of ferrofluid droplets with styrene and a crosslinking agent (divinyl benzene) followed by seeded emulsion polymerization with either an oil‐soluble [2,2′‐azobis(2‐isobutyronitrile)] or water‐soluble (potassium persulfate) initiator. Depending on the polymerization conditions, various particle morphologies were obtained, ranging from asymmetric structures, for which the polymer phase was separated from the inorganic magnetic phase, to regular core–shell morphologies showing a homogeneous encapsulation of the magnetic pigment by a crosslinked polymeric shell. The magnetic latexes were extensively characterized to determine their colloidal and magnetic properties. The desired core–shell structure was efficiently achieved with a given styrene/divinyl benzene ratio, potassium persulfate as the initiator, and an amphiphilic functional copolymer as the ferrofluid droplet stabilizer. Under these conditions, ferrofluid droplets were successfully turned into superparamagnetic polystyrene latex particles, about 200 nm in size, containing a large amount of iron oxide (60 wt %) and bearing carboxylic surface charges. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2642–2656, 2006     

Uniform nonspherical latex particles as model interpenetrating polymer networks

Polystyrene/polystyrene latex interpenetrating polymer networks (IPNs) were prepared by seeded emulsion polymerization of styrene–divinylbenzene mixtures in crosslinked monodisperse polystyrene particles. The resulting latexes comprised uniform nonspherical particles, e.g., ellipsodal and egg-like singlets, symmetry and asymmetric doublets, and ice cream cone-like and popcorn-like multiplets. The nonspherical particles, which were formed by separation of the second-stage monomer from the crosslinked seed network during swelling and polymerization, are excellent models for studying phase separation in IPN's. The degree of phase separation increased with increasing degree of crosslinking of the seed particles, monomer/polymer swelling ratio, polymerization temperature, and seed particle size, and with decreasing divinylbenzene concentration in the swelling monomer. The results were consistent with a thermodynamic analysis based on the elastic-retractile force of the polymer network, the monomer/polymer mixing force, and interfacial tension force.