基于改进PSO的超声雾化电源频率跟踪研究*

超声波雾化技术由于其良好的雾化效果获得了广泛关注，具有极大的研究价值和应用前景。但是在超声雾化的过程中，由于换能器的温度变化、刚度变化以及在水中的负载变化等因素，会产生谐振频率漂移的现象。当工作频率偏移谐振频率时，将造成换能器的工作效率降低和元器件损坏等问题。针对此问题，设计了基于改进粒子群算法优化PID参数的超声雾化电源频率跟踪算法，并对该算法进行频率跟踪的仿真验证和实验对比，在频率跟踪上实现了更好的效果，使换能器能够稳定工作在谐振状态，提高了电源的利用率。     

基于单片机控制的超声波换能器设计与实现

为了提高超声波换能器电源的智能性和通用性,本文提出了一套以高性能ds PIC30F4011单片机为控制核心的换能器电源解决方案,并进行了相关的软硬件设计。该方案基于键盘输入选择标称频率拓宽了换能器的标称频率选型范围;基于最大电流法检测谐振点设定最佳频率保证了换能器电声转换的高效性;基于电压反馈检测调整输出电压和保持换能器的功率稳定,主要检测过程采用软件实现。实验结果证明采用该方案的超声波换能器电源具有现实可行性。     

基于级联9电平技术的大功率超声波电源*

为了提高超声波电源的输出功率,该文提出了一种基于级联9电平技术的大功率超声波电源。电源逆变部分由两个H桥单元级联组成,经过一定的控制策略实现输出电压为9电平波形,可以显著提高超声波电源的输出功率,改善输出电压的波形质量。提出一种电压差法跟踪换能器的谐振频率,只需采样3个电压,根据3个电压之间的数值差调节输出频率。通过分析该超声波电源的系统结构、工作原理及控制策略,并进行仿真实验,验证了该方案的可行性和有效性。     

用声或超声检测印刷电路板焊点质量

美国Battelle-Columbus实验室,采用声或超声技术检测印刷电路板的焊点质量,取得结果.其原理如图1所示.图中发射换能器T产生的超声波激励焊点H,使焊点在同一频率域响应,这一响应用全方位接收换能器R来检测.发射换能器T的频率响应为T(f)     

外接LC电路的可调压电换能器的频率特性

压电换能器往往因受到温度与负载的影响,导致其谐振频率、反谐振频率和机械品质因数等特征参数发生变化。通过在压电换能器中设计用于调节的压电陶瓷片,并在调节压电陶瓷片两端外接电负载,可以实现压电换能器的频率调节,修正由于温度和负载导致的频率漂移。基于压电换能器的Mason等效电路,建立外接LC调节电路的压电换能器的谐振频率、反谐振频率模型,分析LC调节电路中调节电感对频率调节特性的影响;通过实验研究外接LC调节电路对可调压电换能器机械品质因数的影响,并验证调节电感对频率调节特性的影响。理论分析和实验研究的结果表明:随着调节电感的增大,调节电容对频率的调节灵敏度提高,可调压电换能器的频率调节宽度拓宽,但也会使压电换能器的机械品质因数降低。合理选择调节电感和调节电容能兼顾频率调节宽度和机械品质因数的要求。此研究可为后续自适应压电换能器的频率调节系统设计提供指导。      

超声波波速测量中谐振频率的调试技巧

介绍超声波波速测量中，区分谐振频率与共振干涉频率的方法，及谐振频率调节技巧。     

弯张换能器尺寸与其同相振动谐振频率的关系

本文用有限元计算方法研究了弯张换能器各方向尺寸与其同相振动谐振频率之间的关系，得出以下结论：不一定所有尺寸的换能器都具有理想的同相振动模态；长、宽、高尺寸不变时，若换能器的壳体厚度值增大，则同相振动的谐振频率值随之增大；壳体厚度不变的情况下，减小长，宽、高中的任意一个参数时，其同相振动谐振频率将增高。     

基于单片机的超声冲击装置频率跟踪控制和恒幅控制

对超声波冲击以提高焊接接头疲劳强度的装置进行了研究，研制出一台可用于实际冲击处理的样机。该样机以单片机为核心，采用自适应带通滤波器提取超声换能器工作的基波信号，在此基础上获得电流和电压的相位差，根据相位差用模糊控制方法来实现自动频率跟踪；通过电流控制执行机构的输出端振幅，使之恒定不变，对超声冲击处理的质量进行控制。该装置能够适应超声冲击这种负载变化十分剧烈的场合，并可实现准确的频率跟踪和保证冲击处理的质量及效率。     

超声换能器并联谐振频率的复合式跟踪方法研究

为了使超声换能器适应变化比较剧烈的负载,本文通过分析超声换能器在并联谐振频率附近工作时的频率特性和实际需求特点,利用变压器初级匹配方法得到了更好的频率特性,并对比了换能器空载和带负荷情况下的阻抗特性曲线,提出了复合式自动频率跟踪方法,空载时找到超声换能器最小电流的对应的频率点,加载过程中利用比例积分微分算法实现频率的快速跟踪。并对超声换能器在不同负载时的功率输出进行了实验,结果表明,复合式频率跟踪方法可以稳定地跟踪到超声换能器的并联谐振频率,能实现超声换能器的功率自调节,对提高换能器的工作效率和负荷适应能力具有实际的指导意义和应用价值。     

压电陶瓷非线性对大功率换能器结构参数匹配影响的计算分析

在Guyomar非线性模型基础上,通过机电等效法将晶堆前向负载作为等效质量和阻尼加入振动方程的质量项和阻尼项,推导了换能器振速、辐射声压级和谐振频率偏移率等表达式,计算分析了压电陶瓷非线性参数和结构参数对换能器声辐射性能的影响,研究了压电陶瓷的非线性对换能器结构参数匹配的影响。结果表明,换能器节面靠前,前盖板厚度越小,前盖板大径越小,都可以减少压电陶瓷非线性引起的换能器频率偏移。当设计频率确定时,压电陶瓷处于非线性工作域的换能器的结构参数有所减小。换能器加入辐射端匹配后,可以改善压电晶堆前向负载匹配,降低换能器的谐振频率偏移率。换能器激励电流也会出现频率偏移现象。在提高换能器激励电压时,换能器的结构参数应适当减小。得到的结论可为换能器设计提供理论依据和帮助。     

Load characteristics of high power sandwich piezoelectric ultrasonic transducers

Based on the equivalent circuit theory, the load characteristics of high power piezoelectric ultrasonic sandwich transducers are studied. Two types of loads are studied. One is liquid load as in ultrasonic cleaning, and the other is solid load as in ultrasonic drilling and machining. The effect of load and structure of the transducer on the resonance frequency of the transducer is analyzed. It is shown that the effect of load on the resonance frequency of sandwich transducers with different structures is different. For liquid load as in ultrasonic cleaning, the effect of the load on the resonance frequency of the sandwich transducer with symmetrical structure is the largest. It is the smallest for the transducer with its displacement node in the back metal cylinder. For solid load as in ultrasonic drilling and machining, the effect of the load on the resonance frequency of the sandwich transducer with its displacement node in the front metal cylinder is the largest. It is also the smallest for the transducer with its displacement node in the back metal cylinder. On the other hand, for some applications, such as ultrasonic drilling, when the lateral dimension of the tool is much less than that of the transducer, its effect on the resonance frequency of the transducer is small. The conclusions are useful in designing vibrating systems for different ultrasonic applications.     

矩形辐射器压电多频超声换能器的研究

研究了一种具有多个共振频率的矩形辐射器夹心式超声换能器,换能器由圆柱形后盖板、压电陶瓷晶堆及矩形六面体辐射器前盖板组合而成。利用表观弹性法和一维近似理论给出了多频换能器横向及纵向理论共振频率方程。对一种特殊情况下的此类换能器进行了有限元及实验分析,给出了各自的频率输入导纳曲线。对理论和实验结果进行分析后表明,此类矩形辐射器夹心式超声换能器可以在不同的振动模态上工作,具有多个共振频率.     

面向水下应用的电容式微机械超声换能器*

电容式微机械超声换能器具有宽频带和易于制造二维阵列等优势,已经成为一种重要的新型超声换能器。该文针对图像声呐系统对新型超声换能器的迫切需求,提出了一种电容式微机械超声换能器结构和参数,并利用硅微加工技术制备出了该换能器,最后对其主要性能参数进行了测试和分析。测试结果表明该换能器具有发射和接收超声波的功能,中心工作频率为1.965 MHz,6 dB相对带宽达到109.4%,在1 MHz、2 MHz和3 MHz频率时的接收灵敏度分别为-218.29 d B、-219.39 dB和-218.11 dB。该文研制的电容式微机械超声换能器显示出了优秀的宽频带特性,且工作频率和接收灵敏度性能均基本满足了高频图像声呐系统的需求。     

A new type of high power composite ultrasonic transducer

A new type of high power composite ultrasonic transducer was proposed and studied. The composite transducer consists of a sandwich longitudinal piezoelectric transducer, an isotropic metal hollow cylinder with large radial dimension, and the front and back metal radiation mass. By means of its special structure and Poisson’s effect, the composite transducer can produce vibrations both in its longitudinal and radial directions, and therefore, it can radiate sound waves in three-dimensional space. The electro-mechanical equivalent circuit of the composite transducer was derived and the resonance frequency equation was obtained analytically. Numerical methods were used to simulate the vibration of the composite transducer, and the vibrational displacement distribution, the resonance frequency and the radiation sound field are given. Some composite transducers are designed and manufactured; their resonance frequencies and the radiation acoustic field are measured and compared with the analytical and numerical results. It can be seen that the measured frequencies and acoustic field contour are in good agreement with the analytical and numerical results. It is expected that this kind of composite ultrasonic transducer can be used in more and more power ultrasonic applications, such as ultrasonic cleaning, ultrasonic extraction, ultrasonic sonochemistry and other ultrasonic liquid processing, where high ultrasonic power and large ultrasonic processing space are needed increasingly.     

基于NI ELVIS的超声换能器参数测量系统设计

为了满足超声换能器快速筛选的要求,在对超声换能器参数导纳圆法测量原理进行分析的基础上,利用NI ELVIS平台搭建了一种结构简单的超声换能器参数测量系统。采用点频法实现高精度、快速的导纳测量,采用最小二乘法拟合得到导纳圆,进而完成超声换能器诸参数的计算。基于LabVIEW软件平台编写了相应的软件系统。针对40 kHz超声换能器的测试表明,所设计的超声换能器参数测量系统精度高、处理速度快,且结构简单、便于使用。     

An Experimental Approach for Detection of the Acoustic Radiation Induced Static Component in Solids

We propose an experimental approach to directly detect the acoustic radiation induced static component(SC)of primary longitudinal(L) wave propagation in solids using an ultrasonic pitch-catch technique,where a lowfrequency ultrasonic transducer is used to detect the SC generated by the co-propagating primary L-wave tone burst that is excited by a high-frequency ultrasonic transducer.Essentially,the experimental approach proposed uses a dynamic method to detect the SC generated.The basic requirement is that the central frequency of the low-frequency ultrasonic transducer needs to be near the center of the main lobe frequency range of the time-domain envelope of the primary L-wave tone burst.Under this condition,the main lobe of the frequency spectrum of the SC pulse generated adequately overlaps with that of the low-frequency ultrasonic transducer.This will enable the generated SC pulse to be directly detected by the low-frequency ultrasonic transducer.The performed experimental examination validates the feasibility and effectiveness of the proposed approach for direct detection of the acoustic radiation induced SC generated by L-wave propagation in solids.     

Study on the multifrequency Langevin ultrasonic transducer

Langevin ultrasonic transducers are widely used in high-power ultrasonics and underwater sound. In ultrasonic cleaning, a matching metal horn rather than a metal cylinder is used as the radiator in order to enhance the radiating surface and improve the acoustic matching between the transducer and the processed medium. To raise the effect of ultrasonic cleaning, the standing wave in the cleaning tank should be eliminated. One method to eliminate the standing wave in the tank is to use the multifrequency ultrasonic transducer. In this paper, the Langevin ultrasonic horn transducer, with two resonance frequencies, is studied. The transducer consists of two groups of piezoelectric ceramic elements: the back metal cylinder, the middle metal cylinder and the front matching metal horn. The vibrational modes of the transducer are analysed, and resonance frequency equations of the transducer in the half-wave and the all-wave vibrational modes are derived. According to the resonance frequency equations, transducers with two resonance frequencies are designed and made. The resonance frequencies, the effective electromechanical coupling coefficients and the equivalent electric impedances of the transducers are measured. It is shown that the measured resonance frequencies are in good agreement with the computed results, and the transducer can be excited to vibrate at two resonance frequencies, which correspond to the half-wave and the all-wave vibrational modes of the transducer.     

阶梯圆环压电超声换能器径向振动性能的理论研究*

提出了一种阶梯圆环径向振动压电超声换能器,根据力电类比原理建立了阶梯圆环及阶梯圆环换能器的径向振动等效电路,推导了阶梯圆环的径向共振频率方程和位移放大系数,在此基础上进一步推导了换能器的径向共振和反共振频率方程。通过理论推导和有限元仿真模拟分析了阶梯圆环压电超声换能器的径向振动性能。结果表明,增大阶梯圆环中内外环的径向厚度之比K1或减小轴向厚度之比K2,阶梯圆环的一阶径向共振频率减小,二阶径向共振频率增大;在二阶径向共振模式下,K1、K2值在一定范围内阶梯圆环可实现由内向外的径向位移振幅放大;随着压电陶瓷圆环的内半径增大,阶梯圆环压电超声换能器的一阶、二阶径向共振和反共振频率减小,二阶径向共振下的有效机电转换系数趋于零;增大阶梯圆环内环的外半径,换能器的一阶径向共振和反共振频率减小,二阶径向共振和反共振频率先增大后减小,理论推导与仿真模拟结果符合良好。本文研究结果为阶梯圆环压电超声换能器的工程应用提供理论参考。