Three‐Dimensional Printing with Biomass‐Derived PEF for Carbon‐Neutral Manufacturing

Biomass‐derived poly(ethylene‐2,5‐furandicarboxylate) (PEF) has been used for fused deposition modeling (FDM) 3D printing. A complete cycle from cellulose to the printed object has been performed. The printed PEF objects created in the present study show higher chemical resistance than objects printed with commonly available materials (acrylonitrile butadiene styrene (ABS), polylactic acid (PLA), glycol‐modified poly(ethylene terephthalate) (PETG)). The studied PEF polymer has shown key advantages for 3D printing: optimal adhesion, thermoplasticity, lack of delamination and low heat shrinkage. The high thermal stability of PEF and relatively low temperature that is necessary for extrusion are optimal for recycling printed objects and minimizing waste. Several successive cycles of 3D printing and recycling were successfully shown. The suggested approach for extending additive manufacturing to carbon‐neutral materials opens a new direction in the field of sustainable development.     

Ring Shuttling Controls Macroscopic Motion in a Three‐Dimensional Printed Polyrotaxane Monolith

Amplification of molecular motions into the macroscopic world has great potential in the development of smart materials. Demonstrated here is an approach that integrates mechanically interlocked molecules into complex three‐dimensional (3D) architectures by direct‐write 3D printing. The design and synthesis of polypseudorotaxane hydrogels, which are composed of α‐cyclodextrins and poly(ethylene oxide)–poly(propylene oxide)–poly(ethylene oxide) (PEO‐PPO‐PEO) triblock copolymers, and their subsequent fabrication into polyrotaxane‐based lattice cubes by 3D printing followed by post‐printing polymerization are reported. By switching the motion of the α‐cyclodextrin rings between random shuttling and stationary states through solvent exchange, the polyrotaxane monolith not only exhibits macroscopic shape‐memory properties but is also capable of converting the chemical energy input into mechanical work by lifting objects against gravity.     

Hierarchical Co‐Assembly Enhanced Direct Ink Writing

Integrating intelligent molecular systems into 3D printing materials and transforming their molecular functions to the macroscale with controlled superstructures will unleash great potential for the development of smart materials. Compared to macromolecular 3D printing materials, self‐assembled small‐molecule‐based 3D printing materials are very rare owing to the difficulties of facilitating 3D printability as well as preserving their molecular functions macroscopically. Herein, we report a general approach for the integration of functional small molecules into 3D printing materials for direct ink writing through the introduction of a supramolecular template. A variety of inorganic and organic small‐molecule‐based inks were 3D‐printed, and their superstructures were refined by post‐printing hierarchical co‐assembly. Through spatial and temporal control of individual molecular events from the nano‐ to the macroscale, fine‐tuned macroscale features were successfully installed in the monoliths.     

4D Printing based piezoelectric composite for medical applications

Additive manufacturing (AM), otherwise known as three‐dimensional (3D) printing, is driving major innovations in many areas, such as engineering, manufacturing, art, education, and medicine. Although a considerable amount of progress has been made in this field, additional research work is required to overcome various remaining challenges. Recently, one of the actively researched areas lies in the AM of smart materials and structures. Electroactive materials incorporated in 3D printing have given birth to 4D printing, where 3D printed structures can perform as actuating and/or sensing systems, making it possible to deliver electrical signals under external mechanical stimuli and vice versa. In this paper, we present a lightweight, low cost piezoelectric material based on the dispersion of inorganic ferroelectric submicron particles in a polymer matrix. We report on how the proposed material is compatible with the AM process. Finally, we discuss its potential applications for healthcare, especially in smart implants prostheses. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 109–115     

Study on intelligent deformation characteristics of temperature‐driven hydrogel actuators prepared via molding and 3D printing

The poly‐N‐isopropylacrylamide intelligent hydrogel actuators with high mechanical strength and efficient temperature responses were successfully prepared via molding and three‐dimensional (3D) printing. Addition of nanofibrillated cellulose (NFC) effectively improved the crosslinking density and viscosity of hydrogels, enhancing the mechanical strength and 3D printable property. Based on sufficient polymerization on interface, bilayer hydrogel actuator prepared via molding exhibited efficient bending/unbending deformations. Bending degree in poikilothermy temperature ranging from 25°C to 55°C was higher than that in constant temperature of 55°C. Inspired by the rheology regulation of NFC, 3D printing intelligent hydrogel actuators with NFC content of 10 mg/mL were polymerized efficiently by ultraviolet irradiation. Self‐driven deformation characteristics of 3D printed intelligent hydrogels actuators were regulated via printing parameters including angle, width and length ratio and filling rate of the layered network structure model. The prepared hydrogel material system with molding and 3D printing ability provided material candidates for design and preparation of intelligent soft actuator and robot.     

Stereoselective Catalytic Synthesis of Active Pharmaceutical Ingredients in Homemade 3D‐Printed Mesoreactors

3D‐printed flow reactors were designed, fabricated from different materials (PLA, HIPS, nylon), and used for a catalytic stereoselective Henry reaction. The use of readily prepared and tunable 3D‐printed reactors enabled the rapid screening of devices with different sizes, shapes, and channel dimensions, aimed at the identification of the best‐performing reactor setup. The optimized process afforded the products in high yields, moderate diastereoselectivity, and up to 90 % ee . The method was applied to the continuous‐flow synthesis of biologically active chiral 1,2‐amino alcohols (norephedrine, metaraminol, and methoxamine) through a two‐step sequence combining the nitroaldol reaction with a hydrogenation. To highlight potential industrial applications of this method, a multistep continuous synthesis of norephedrine has been realized. The product was isolated without any intermediate purifications or solvent switches.     

Highly efficient and well‐controlled ambient temperature RAFT polymerization of glycidyl methacrylate under visible light radiation

A range of well‐defined poly(glycidyl methacrylate) (PGMA) polymers and their corresponding block copolymers were synthesized via 2‐cyanoprop‐2‐yl(4‐fluoro) dithiobenzoate or CPFDB‐mediated ambient temperature reversible addition fragmentation chain transfer radical polymerization or RAFT polymerization under environmentally friendly visible light radiation (λ = 405–577 nm), using a (2,4,6‐trimethylbenzoyl) diphenylphosphine oxide photoinitiator. As comparison, CPFDB‐mediated ambient temperature RAFT polymerizations of glycidyl methacrylate (GMA) under both full‐wave radiation (λ = 254–577 nm) and long‐wave radiation (λ = 365–577 nm) were also studied in this article. The results indicated that CPFDB moieties were significantly photolyzed under either full‐wave radiation or long‐wave radiation, thus undermining the controlled behavior of these RAFT processes. Whereas this photolysis was significantly suppressed under visible light radiation, thus CPFDB functionalities exerted well control over RAFT process, leading to a remarkably living behavior up to 90% GMA monomer conversions. This strategy facilitates the facile synthesis of well‐defined PGMA polymers. More importantly, under visible light radiation, a relatively high initial molar ratio of GMA to CPFDB and TPO led to shortening initialization period of RAFT process and accelerating overall polymerization rate. These effects are remarkably in favor of the facile synthesis of well‐defined PGMA polymers and PGMA‐based copolymers with high molecular weights. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5091–5102, 2007     

4D Bioprinting: Technological Advances in Biofabrication

The development of the three‐dimensional (3D) printer has resulted in significant advances in a number of fields, including rapid prototyping and biomedical devices. For 3D structures, the inclusion of dynamic responses to stimuli is added to develop the concept of four‐dimensional (4D) printing. Typically, 4D printing is useful for biofabrication by reproducing a stimulus‐responsive dynamic environment corresponding to physiological activities. Such a dynamic environment can be precisely designed with an understanding of shape‐morphing effects (SMEs), which enables mimicking the functionality or intricate geometry of tissues. Here, 4D bioprinting is investigated for clinical use, for example, in drug delivery systems, tissue engineering, and surgery in vivo. This review presents the concept of 4D bioprinting and smart materials defined by SMEs and stimulus‐responsive mechanisms. Then, biomedical smart materials and applications are discussed along with future perspectives.     

Xanthates designed for the preparation of N‐Vinyl pyrrolidone‐based linear and star architectures via RAFT polymerization

Novel xanthate RAFT agents, RAFT1‐5, designed for the preparation of a range of novel N‐vinyl pyrrolidone‐based polymeric materials with linear and star architectures via RAFT polymerization are reported. Ethyl pyrrolidone moiety was included in the structures of the xanthates as a part of R (RAFT1‐3) or Z group (RAFT4) to evaluate their effect on the polymerization and to impart homogeneity in the resulting products. The xanthates were designed to fragment to give primary (RAFT1), secondary (RAFT2 and 4), and tertiary radicals (RAFT 3) allowing evaluation of their effect on polymerization. RAFT5 was designed to produce polymeric materials with four‐arm architectures. RAFT1 showed comparable characteristics as conventional radical polymerization. RAFT2 and RAFT4 exhibited living/controlled polymerizations, owing to the combination of stable secondary radical species and incorporation of ethyl pyrrolidone moiety as the R and Z group, respectively. RAFT2 and RAFT5 gave first examples of random copolymers of NVP and VAc with linear and four‐arm star architectures, all exhibiting monomodal distributions and narrow dispersity. The four‐arm PVAc star was used as a macroCTA to synthesize amphiphilic four‐arm star PVAc‐block‐PNVP. The TEM investigation showed the formation of spherical micelles with an average diameter of about 60 nm. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 775–786     

4D Printing: History and Recent Progress

4D printing has attracted great interest since the concept was introduced in 2012.The past 5 years have witnessed rapid advances in both 4D printing processes and materials.Unlike 3D printing,4D printing allows the printed part to change its shape and function with time in response to change in external conditions such as temperature,light,electricity,and water.In this review,we first overview the history of 4D printing and discuss its definition.We then summarize recent technological advances in 4D printing with focuses on methods,materials,and their intrinsic links.Finally,we discuss potential applications and offer perspectives for this exciting new field.     

On‐Demand Production of Flow‐Reactor Cartridges by 3D Printing of Thermostable Enzymes

The compartmentalization of chemical reactions is an essential principle of life that provides a major source of innovation for the development of novel approaches in biocatalysis. To implement spatially controlled biotransformations, rapid manufacturing methods are needed for the production of biocatalysts that can be applied in flow systems. Whereas three‐dimensional (3D) printing techniques offer high‐throughput manufacturing capability, they are usually not compatible with the delicate nature of enzymes, which call for physiological processing parameters. We herein demonstrate the utility of thermostable enzymes in the generation of biocatalytic agarose‐based inks for a simple temperature‐controlled 3D printing process. As examples we utilized an esterase and an alcohol dehydrogenase from thermophilic organisms as well as a decarboxylase that was thermostabilized by directed protein evolution. We used the resulting 3D‐printed parts for a continuous, two‐step sequential biotransformation in a fluidic setup.     

Solution and aqueous miniemulsion polymerization of vinyl chloride mediated by a fluorinated xanthate

Solution and aqueous miniemulsion polymerizations of vinyl chloride (VC) mediated by (3,3,4,4,5,5,6,6,7,7,8,8,8‐tridecafluorooctyl‐2‐((ethoxycarbonothioyl)thio) propanoate) (X1) were studied. The living characters of X1‐mediated solution and miniemulsion polymerizations of VC were confirmed by polymerization kinetics. The miniemulsion polymerization exhibits higher rate than solution polymerization. Final conversions of VC in the reversible addition‐fragmentation chain transfer (RAFT) miniemulsion polymerization reach as high as 87% and are independent of X1 concentration. Initiation process of X1‐mediated RAFT miniemulsion polymerization is controlled by the diffusion–adsorption process of prime radicals. Due to the heterogeneity of polymerization environments and concentration fluctuation of RAFT agent in droplets or latex particles, PVCs prepared in RAFT miniemulsion exhibit relatively broad molecular weight distribution. Furthermore, chain extensions of living PVC (PVC‐X) with VC, vinyl acetate (VAc), and N‐vinylpyrrolidone (NVP) reveal that PVC‐X can be reinitiated and extended, further confirming the living nature of VC RAFT polymerization. PVC‐b‐PVAc diblock copolymer is successfully synthesized by the chain extension of PVC‐X in RAFT miniemulsion polymerization. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2092–2101     

Polymerization of free secondary amine bearing monomers by RAFT polymerization and other controlled radical techniques

This work describes the polymerization of the free secondary amine bearing monomer 2,2,6,6‐tetramethylpiperidin‐4‐yl methacrylate (TMPMA) by means of different controlled radical polymerization techniques (ATRP, RAFT, NMP). In particular, reversible addition‐fragmentation chain transfer (RAFT) polymerization enabled a good control at high conversions and a polydispersity index below 1.3, thereby enabling the preparation of well‐defined polymers. Remarkably, the polymerization of the secondary amine bearing methacrylate monomer was not hindered by the presence of the free amine that commonly induces degradation of the RAFT reagent. Subsequent oxidation of the polymer yielded the polyradical poly(2,2,6,6‐tetramethylpiperidinyloxy‐4‐yl methacrylate), which represents a valuable material used in catalysis as well as for modern batteries. The obtained polymers having a molar mass (M_n) of 10,000–20,000 g/mol were used to fabricate well‐defined, radical‐bearing polymer films by inkjet‐ printing. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Polymer 4D printing: Advanced shape-change and beyond

4D printing is an exciting branch of additive manufacturing. It relies on established 3D printing techniques to fabricate objects in much the same way. However, structures which fall into the 4D printed category have the ability to change with time, hence the “extra dimension.” The common perception of 4D printed objects is that of macroscopic single-material structures limited to point-to-point shape change only, in response to either heat or water. However, in the area of polymer 4D printing, recent advancements challenge this understanding. A host of new polymeric materials have been designed which display a variety of wonderful effects brought about by unconventional stimuli, and advanced additive manufacturing techniques have been developed to accommodate them. As a result, the horizons of polymer 4D printing have been broadened beyond what was initially thought possible. In this review, we showcase the many studies which evolve the very definition of polymer 4D printing, and reveal emerging areas of research integral to its advancement.     

Dynamic postpolymerization of 3D‐printed photopolymer nanocomposites: Effect of cellulose nanocrystal and postcure temperature

Cellulose nanocrystal (CNC) reinforced methacrylate (MA) resin nanocomposite was prepared by 3D stereolithography printing. A postcure process, where the printed nanocomposite was heat‐treated under different temperatures, was applied to improve the property of the printed nanocomposites. To investigate the effect of CNC and postcure temperature on the kinetic behavior of the postpolymerization of printed nanocomposites, Fourier‐transform infrared spectroscopy and differential scanning calorimetry measurement of the printed nanocomposites before and after postcure were analyzed. The postpolymerization of MA nanocomposites was promoted at a postcure temperature of 140 °C for the printed 0.5% CNC/MA nanocomposites compared to the printed MA resin. The addition of CNC retarded the polymerization of MA resin during 3D printing, resulting in poorer mechanical properties of the printed nanocomposites compared to the printed MA resin. However, after postcure, the mechanical properties of the printed nanocomposites were improved by the postpolymerization of the MA nanocomposites. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 935–946     

Surface Functionalization of Fe3O4 Magnetic Nanoparticles via RAFT‐Mediated Graft Polymerization

Summary: Surface functionalization of Fe₃O₄ magnetic nanoparticles (MNP) via living radical graft polymerization with styrene and acrylic acid (AAc) in the reversible addition‐fragmentation chain transfer (RAFT)‐mediated process was reported. Peroxides and hydroperoxides generated on the surface of Fe₃O₄ nanoparticles via ozone pretreatment facilitated the thermally initiated graft polymerization in the RAFT‐mediated process. A comparison of the MNP before and after the RAFT‐mediated process was carried out using transmission electron microscopy (TEM) analysis, Fourier transform infrared (FTIR), and X‐ray photoelectron spectroscopy (XPS). Gel permeation chromatography (GPC) was used to determine the molecular weight of the free homopolymer in the reaction mixture. Well‐defined polymer chains were grown from the MNP surfaces to yield particles with a Fe₃O₄ core and a polymer outer layer. The resulting core–shell Fe₃O₄‐g‐polystyrene and Fe₃O₄‐g‐poly(acrylic acid) (PAAc) nanoparticles formed stable dispersions in the organic solvents for polystyrene (PS) and PAAc, respectively.

Schematic illustration of thermally induced graft polymerization of styrene and AAc with the ozone‐treated Fe₃O₄ MNP.     

Additive manufacturing of fire‐retardant ethylene‐vinyl acetate

Thermocompression (with also extrusion and injection molding) is a classical polymer shaping manufacturing, but it does not easily allow designing sophisticated shapes without using a complex mold, on the contrary to 3D printing (or polymer additive manufacturing), which is a very flexible technique. Among all 3D printing techniques, fused deposition modeling is of high potential for product manufacturing, with the capability to compete with conventional polymer processing techniques. This is a quite low cost 3D printing technique, but the range of filaments commercially available is limited. However, in some specific 3D printing processes, no filaments are necessary. Polymers pellets feed directly the printing nozzle allowing to investigate many polymeric matrices with no commercial limitation. This is of high interest for the design of flame‐retarded materials, but literature is scarce in that field. In this paper, a comparison between thermocompression and 3D printing processes was performed on both neat ethylene‐vinyl acetate (EVA) copolymer and EVA flame retarded with aluminum triHydroxyde (ATH) containing different loadings (30 or 65 wt%) and with expandable graphite (EG), ie, EVA/ATH (30 wt%), EVA/ATH (65 wt%), and EVA/EG (10 wt%), respectively. Morphological comparisons, using microscopic and electronic microprobe analyses, revealed that 3D printed plates have lower apparent density and higher porosity than thermocompressed plate. The fire‐retardant properties of thermocompressed and 3D printed plates were then evaluated using mass loss calorimeter test at 50 kW/m². Results highlight that 3D printing can be used to produce flame‐retardant systems. This work is a pioneer study exploring the feasibility of using polymer additive manufacturing technology for designing efficient flame‐retarded materials.     

Synthesis of ultra‐high molecular weight polymers by controlled production of initiating radicals

This study demonstrates that the gradual and slow production of initiating radicals (i.e., hydroxyl radicals here) is the key point for the synthesis of ultra‐high molecular weight (UHMW) polymers via controlled radical polymerization. Hydrogen peroxide (H₂O₂) and ferrous iron (Fe²⁺) react via Fenton redox chemistry to initiate RAFT polymerization. This work presents two enzymatic‐mediated (i.e., Bio‐Fenton‐RAFT and Semi Bio‐Fenton‐RAFT) and one syringe pump‐driven Fenton‐RAFT polymerization processes in which the initiating radicals are carefully and gradually dosed into the reaction solution. The “livingness” of the synthesized UHMW polymers is demonstrated by chain extension and aminolysis experiments. Zimm plots obtained from static light scattering (SLS) technique are used to characterize the UHMW polymers. This Fenton‐RAFT polymerization provides access to polymers of unprecedented UHMW (M_w ~ 20 × 10⁶ g mol^?1) with potential in diverse applications. The UHMW polymers made via the controlled Fenton‐RAFT polymerization by using a syringe pump shows that it is possible to produce such materials through an easy‐to‐set up and scalable process. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1922–1930     

Polymerization of styrene in alcohol/water mediated by a macro‐RAFT agent of poly(N‐isopropylacrylamide) trithiocarbonate: From homogeneous to heterogeneous RAFT polymerization

The reversible addition fragmentation chain transfer (RAFT) polymerization of styrene in alcohol/water mixture mediated with the poly(N‐isopropylacrylamide) trithiocarbonate macro‐RAFT agent (PNIPAM‐TTC) is studied and compared with the general RAFT dispersion polymerization in the presence of a small molecular RAFT agent. Both the homogeneous/quasi‐homogeneous polymerization before particle nucleation and the heterogeneous polymerization after particle nucleation are involved in the PNIPAM‐TTC‐mediated RAFT polymerization, and the two‐stage increase in the molecular weight (M_n) and nanoparticle size of the synthesized block copolymer is found. In the initial homogeneous/quasi‐homogeneous polymerization, the M_n and nanoparticle size slowly increase with monomer conversion, whereas the M_n and particle size quickly increase in the subsequent heterogeneous RAFT polymerization, which is much different from those in the general RAFT dispersion polymerization. Besides, the PNIPAM‐TTC‐mediated RAFT polymerization runs much faster than the general RAFT dispersion polymerization. This study is anticipated to be helpful to understand the polymer chain extension through RAFT polymerization under dispersion conditions. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

PET‐RAFT as a facile strategy for preparing functional lipid–polymer conjugates

From readily available starting materials, we report a facile synthesis of lipid–polymer conjugates (LPCs). Easy access to multigram quantities of a dialkyl lipid chain transfer agent allows a range of LPCs to be prepared bearing well‐defined hydrophilic polymer head‐groups, controlled molecular weights and low dispersity by photoelectron transfer RAFT polymerization (PET‐RAFT). As dictated by the lipid packing parameters, the resulting LPCs were suitable for solution‐phase self‐assembly, both independently and in combination with naturally occurring phospholipids, affording micelles, smaller vesicle‐like structures, or stabilized large unilamellar vesicles. Notably, co‐assembly of LPCs and phospholipids bearing mutually orthogonal fluorophores showed negligible phase separation/aggregation. To demonstrate the versatility of these LPCs, the RAFT chain‐end was removed, affording thiol‐terminated LPCs that could be used for the manipulation and stabilization of gold nanoparticle assemblies. Facile access to structurally diverse LPC building blocks enables a variety of biotechnology and biomedical applications, including drug‐delivery, cell engineering, and 3D‐printed biomaterials. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1259–1268